CN108911467A - Sludge drying gas waste-heat utilizes sludge viscosity reducing processing unit - Google Patents

Sludge drying gas waste-heat utilizes sludge viscosity reducing processing unit Download PDF

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Publication number
CN108911467A
CN108911467A CN201810876331.XA CN201810876331A CN108911467A CN 108911467 A CN108911467 A CN 108911467A CN 201810876331 A CN201810876331 A CN 201810876331A CN 108911467 A CN108911467 A CN 108911467A
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CN
China
Prior art keywords
sludge
tail gas
drying
heat
pipe
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
CN201810876331.XA
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Chinese (zh)
Inventor
周丕仁
姚杰
邓文义
陈广
林冰洁
蒋锐
孙建平
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Donghua University
Shanghai Chengtou Waste Water Treatment Co Ltd
Original Assignee
Donghua University
Shanghai Chengtou Waste Water Treatment Co Ltd
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Publication date
Application filed by Donghua University, Shanghai Chengtou Waste Water Treatment Co Ltd filed Critical Donghua University
Priority to CN201810876331.XA priority Critical patent/CN108911467A/en
Publication of CN108911467A publication Critical patent/CN108911467A/en
Withdrawn legal-status Critical Current

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    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F11/00Treatment of sludge; Devices therefor
    • C02F11/12Treatment of sludge; Devices therefor by de-watering, drying or thickening
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F26DRYING
    • F26BDRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
    • F26B23/00Heating arrangements
    • F26B23/001Heating arrangements using waste heat
    • F26B23/002Heating arrangements using waste heat recovered from dryer exhaust gases
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F26DRYING
    • F26BDRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
    • F26B2200/00Drying processes and machines for solid materials characterised by the specific requirements of the drying good
    • F26B2200/18Sludges, e.g. sewage, waste, industrial processes, cooling towers
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/10Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working

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  • Engineering & Computer Science (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Sustainable Development (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Hydrology & Water Resources (AREA)
  • Environmental & Geological Engineering (AREA)
  • Water Supply & Treatment (AREA)
  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Drying Of Solid Materials (AREA)

Abstract

The present invention relates to a kind of sludge drying gas waste-heats to utilize sludge viscosity reducing processing unit, including sludge drying machine, sludge carrier pipe, drying tail gas pipeline and spray column, sludge drying machine is connect with sludge carrier pipe, spray column is connected to sludge drying machine by drying tail gas pipeline, tube heater is installed on the outside of sludge carrier pipe, the heating agent process of tail gas heat exchanger and drying tail gas Jing Guo tail gas heat exchanger is installed on the drying tail gas pipeline between sludge drying machine and spray column, the refrigerant flow path of tail gas heat exchanger passes through heat-carrying agent inlet pipe and heat-carrying agent outlet pipe respectively and is connected to form circulation with the heating agent process of tube heater.The present invention can be realized sludge drying tail gas afterheat recycling and cooperate with processing with sludge mobility is improved, and reduces energy consumption, with obvious energy saving effect, improves sludge transfer efficiency and stability.

Description

Sludge drying gas waste-heat utilizes sludge viscosity reducing processing unit
Technical field
The invention belongs to the technical fields of Treatment of Sludge, are dropped more particularly to a kind of sludge drying gas waste-heat using sludge Viscous processing unit.
Background technique
In recent years, since rapid economic development and urbanization move forward steadily, China's town sewage and sludge discharge continue Increase.According to statistics, the annual wet mud yield in China will also continue growing from now on more than 4,000 ten thousand tons.What sewage plant was discharged Mechanical dehydration moisture percentage in sewage sludge is 80% or so, has the characteristics that high-moisture, high organic, stench and sticky.Wet sludge anhydration Processing means are important, sludge reduction and stabilisation are not only able to achieve, and further carry out what recycling sludge utilized No matter important prerequisite fills, burns, agricultural use or heat energy utilization, sludge drying are all very important pre-treatment means.
In numerous sludge drying techniques, heating power desiccation is most mature and effective sludge drying method, has processing Many advantages, such as amount is big, desiccation speed is fast and takes up little area.At the same time, heating power desiccation also has the shortcomings that high energy consumption, such as:By 1 The ton complete desiccation of wet mud about needs to consume the heat of 2920MJ, converts into 100 kilograms of mark coals.In consumed heat, remove Fraction radiation loss is outer (within 10%), and the overwhelming majority is finally dried carrier gas band all for evaporating the moisture in sludge From drying equipment.Although drying tail gas include a large amount of evaporation latent heats, exhaust temperature and sample it is lower, heat energy utilization cost compared with Height, and difficulty also is brought to heat energy utilization, therefore general comprising complex components such as sludge dust particles and volatile matters in tail gas The UTILIZATION OF VESIDUAL HEAT IN of tail gas is not considered in sludge drying engineering, this is also to cause current sludge heating power desiccation energy consumption high Main cause.
In addition, sludge heating power drying engineering in practice, in discharge bin of the wet mud first through vehicle transport to desiccation factory, material Wet mud in storehouse passes through pipeline again and is pumped in sludge drying machine.Since wet mud is in paste, poor fluidity, therefore usually deposit In problem of the pumping resistance greatly with conveying stability difference, this brings significantly not to the normal operation of sludge heating power anhydration system Benefit influences.
Summary of the invention
Technical problem to be solved by the invention is to provide a kind of sludge drying gas waste-heats to utilize sludge viscosity reduction processing dress It sets, realizes that sludge drying tail gas afterheat recycling improves sludge conveying effect with the processing that cooperates with of sludge mobility, reduction energy consumption is improved Rate and stability.
It is dirty that the technical solution adopted by the present invention to solve the technical problems is to provide a kind of sludge drying gas waste-heat utilization Mud viscosity reducing processing unit, including sludge drying machine, sludge carrier pipe, drying tail gas pipeline and spray column, the sludge drying machine It is connect with sludge carrier pipe, the spray column is connected to sludge drying machine by drying tail gas pipeline, the sludge carrier pipe Outside is equipped with tube heater, and tail gas heat exchange is equipped on the drying tail gas pipeline between the sludge drying machine and spray column The heating agent process of device and drying tail gas Jing Guo tail gas heat exchanger, the refrigerant flow path of the tail gas heat exchanger pass through heat-carrying agent respectively Inlet pipe and heat-carrying agent outlet pipe are connected to form circulation with the heating agent process of tube heater.
The processing unit further includes storage hopper dredger and sludge pump, is conveyed between storage hopper dredger and the sludge drying machine by sludge Pipe connection, the sludge pump are installed on sludge carrier pipe.
The drying tail gas pipeline at the tail gas heat exchanger both ends is equipped with the bypass pipe arranged side by side with tail gas heat exchanger, the side Shut-off valve is installed on siphunculus.
The offgas outlet of the spray column is connected to sludge drying machine, the desiccation carrier gas Guan Shangan by desiccation carrier gas pipe Equipped with air-introduced machine.
Be equipped with vertical convection bank inside the tail gas heat exchanger, the convection bank upper end is connected to upper collecting chamber, under End is connected to lower header, and the tail gas heat exchanger is vertically installed on drying tail gas pipeline.
The lower header passes through the heating agent tube side outlet of heat-carrying agent outlet pipe and tube heater, and the upper header is logical It crosses heat-carrying agent inlet pipe to be connected to the heating agent tube-side inlet of tube heater, the heating agent tube-side inlet of the tube heater is located at Close to one end of sludge drying machine.
The inside of the tail gas heat exchanger, which corresponds to, is equipped with spray equipment above convection bank.
The shell of the tube heater is equipped with insulating layer.
Spaced heat transfer partition is set inside the heating agent shell side of the tube heater.
Beneficial effect
The present invention realizes the collaboration that sludge drying tail gas afterheat is recycled with sludge viscosity reduction and handles, and is exchanged heat using tail gas Device heat convection recycles the steam latent heat in sludge drying tail gas, and for heating intermediate heat-carrying agent, recycles intermediate heat-carrying Circulation of the medium between tail gas heat exchanger and tube heater heats sludge transporting pipeline to improve the temperature of wet mud in pipeline Degree, after sludge temperature rises, sewage sludge viscosity can be remarkably decreased, to reduce the transporting resistance of sludge.Therefore, the present invention one The waste heat that aspect has recycled drying tail gas recycles, and can reduce the content of water vapour in tail gas, shower water consumption is saved, to wet dirt Mud has carried out the energy consumption that heating significantly reduces sludge drying, has significant power savings advantages;On the other hand, by adding to sludge Heat heating improves the mobility of sludge, so that sludge pumping energy consumption declines, and the stability of sludge pumping greatly improved.
Detailed description of the invention
Fig. 1 is the structural diagram of the present invention.
Fig. 2 is the structural schematic diagram of tail gas heat exchanger.
Fig. 3 is the partial sectional view of tube heater.
Fig. 4 is the relational graph between sludge pipeline flow resistance at different temperatures and flow.
Specific embodiment
Present invention will be further explained below with reference to specific examples.It should be understood that these embodiments are merely to illustrate the present invention Rather than it limits the scope of the invention.In addition, it should also be understood that, after reading the content taught by the present invention, those skilled in the art Member can make various changes or modifications the present invention, and such equivalent forms equally fall within the application the appended claims and limited Range.
A kind of sludge drying gas waste-heat as shown in Figure 1 utilize sludge viscosity reducing processing unit, including sludge drying machine 1, Sludge carrier pipe 12, sludge pump 13, storage hopper dredger 14, tube heater 11, drying tail gas pipeline 2, tail gas heat exchanger 3, bypass pipe 4, spray column 6, desiccation carrier gas pipe 7 and air-introduced machine 8.
Sludge drying machine 1 is dry by the directly or indirectly formula heating power of heat-carrying agent of saturated vapor, conduction oil or hot-air Change machine, wet mud can be heated in sludge drying machine 1, and the water transform in sludge is vapor.Store up hopper dredger 14 and sludge It is connected between desiccation machine 1 by sludge carrier pipe 12, sludge pump 13 is installed on sludge carrier pipe 12.Sludge drying machine 1 and dirt Tube heater 11 is installed on the outside of sludge carrier pipe 12 between dredge pump 13.As shown in figure 3, the shell of tube heater 11 is set There is insulating layer 19, heat losses can be reduced.Spaced heat transfer partition 18 is set inside the heating agent shell side of tube heater 11, is conducted heat Partition 18 is made of metal material, and can be improved heat transfer efficiency when heat-carrying agent flows in heating agent shell side.
Spray column 6 is connected to sludge drying machine 1 by drying tail gas pipeline 2, between sludge drying machine 1 and spray column 6 Tail gas heat exchanger 3, and heating agent process of the drying tail gas Jing Guo tail gas heat exchanger 3 are installed on drying tail gas pipeline 2.Tail gas heat exchange The drying tail gas pipeline 2 at 3 both ends of device is equipped with the bypass pipe 4 arranged side by side with tail gas heat exchanger 3, is equipped with shut-off valve on bypass pipe 4 5.In 3 maintenance process of tail gas heat exchanger, the shut-off valve 5 of bypass pipe 4 can be opened, guarantees sludge drying continuous service.
As shown in Fig. 2, being equipped with vertical convection bank 16,16 upper end of convection bank and upper collecting chamber inside tail gas heat exchanger 3 15 connections, lower end are connected to lower header 20, and the top that convection bank 16 is corresponded to inside tail gas heat exchanger 3 is equipped with spray equipment 17.Tail gas heat exchanger 3 is vertically installed on drying tail gas pipeline 2, on the one hand can reduce exhaust gas flow resistance, on the other hand can be subtracted Adherency of few dust on 16 surface of convection bank.When dust runs up to certain thickness, using spray equipment 17 to convection tube Beam 16 carries out spray washing.
The offgas outlet of spray column 6 is connected to sludge drying machine 1 by desiccation carrier gas pipe 7, is equipped on desiccation carrier gas pipe 7 Air-introduced machine 8, carrier gas enter the water vapour for carrying sludge drying in drying tail gas pipeline 2 after entering sludge drying machine 1.
The lower header 20 of tail gas heat exchanger 3 is exported by the heating agent tube side of heat-carrying agent outlet pipe 10 and tube heater 11 to be connected Logical, upper header 15 is connected to by heat-carrying agent inlet pipe 9 with the heating agent tube-side inlet of tube heater 11, the load in convection bank 16 Thermal medium (water or conduction oil) is by the way of above sending next time.The heating agent tube-side inlet of tube heater 11 is located at close to sludge One end of desiccation machine 1, heat-carrying agent is in the flow direction in tube heater 11 and the sludge conveying side in sludge carrier pipe 12 To opposite.Heat-carrying agent carries out cycle between tail gas heat exchanger 3 and tube heater 11, and convection current is changed in tail gas heat exchanger 3 Heat is dried waste heat from tail gas heating, enters inside tube heater 11 and heats to the sludge in sludge carrier pipe 12.
Practical according to sludge heating power drying engineering, the exhaust temperature flowed out from 1 offgas outlet of sludge drying machine is about 90 DEG C, In tail gas heat exchanger 3 and after heat-carrying agent heat exchange, heat-carrying media temperature can be promoted to 85 DEG C or so.Heat-carrying agent is right again Wet mud in sludge carrier pipe 12 is heated, and wet mud temperature can be promoted to 75 DEG C or so.Due to entering sludge drying Sludge temperature in machine 1 is obviously improved, and desiccation energy consumption can reduce by 15~21%.
Mobility is substantially improved after wet mud heating, and flow resistance of the wet mud in sludge carrier pipe 12 can substantially drop It is low.As shown in figure 4, the wet mud temperature in sludge carrier pipe 12 is promoted to 61 DEG C from 34 DEG C, then wet mud is conveyed in sludge Flow resistance in pipe 12 has dropped 47%, viscosity reduction resistance reducing effect highly significant.In addition, sludge drying tail gas is in tail gas heat exchanger In 3 after heat release, the vapour content in tail gas can reduce 40~60%, can correspondingly save 40~60% spray water consumption.

Claims (9)

1. a kind of sludge drying gas waste-heat utilizes sludge viscosity reducing processing unit, including sludge drying machine (1), sludge carrier pipe (12), drying tail gas pipeline (2) and spray column (6), the sludge drying machine (1) connect with sludge carrier pipe (12), the spray Leaching tower (6) is connected to sludge drying machine (1) by drying tail gas pipeline (2), it is characterised in that:The sludge carrier pipe (12) Outside is equipped with tube heater (11), on the drying tail gas pipeline (2) between the sludge drying machine (1) and spray column (6) Tail gas heat exchanger (3) is installed and drying tail gas passes through the heating agent process of tail gas heat exchanger (3), the tail gas heat exchanger (3) Refrigerant flow path passes through heat-carrying agent inlet pipe (9) and heat-carrying agent outlet pipe (10) respectively and the heating agent process of tube heater (11) connects It is logical to form circulation.
2. a kind of sludge drying gas waste-heat according to claim 1 utilizes sludge viscosity reducing processing unit, it is characterised in that: The processing unit further includes storage hopper dredger (14) and sludge pump (13), is passed through between the storage hopper dredger (14) and sludge drying machine (1) Sludge carrier pipe (12) connection, the sludge pump (13) are installed on sludge carrier pipe (12).
3. a kind of sludge drying gas waste-heat according to claim 1 utilizes sludge viscosity reducing processing unit, it is characterised in that: The drying tail gas pipeline (2) at tail gas heat exchanger (3) both ends is equipped with the bypass pipe (4) arranged side by side with tail gas heat exchanger (3), institute It states and shut-off valve (5) is installed on bypass pipe (4).
4. a kind of sludge drying gas waste-heat according to claim 1 utilizes sludge viscosity reducing processing unit, it is characterised in that: The offgas outlet of the spray column (6) is connected to sludge drying machine (1) by desiccation carrier gas pipe (7), the desiccation carrier gas pipe (7) On air-introduced machine (8) are installed.
5. a kind of sludge drying gas waste-heat according to claim 1 utilizes sludge viscosity reducing processing unit, it is characterised in that: It is equipped with vertical convection bank (16) inside the tail gas heat exchanger (3), convection bank (16) upper end and upper collecting chamber (15) Connection, lower end are connected to lower header (20), and the tail gas heat exchanger (3) is vertically installed on drying tail gas pipeline (2).
6. a kind of sludge drying gas waste-heat according to claim 5 utilizes sludge viscosity reducing processing unit, it is characterised in that: The lower header (20) passes through the heating agent tube side outlet of heat-carrying agent outlet pipe (10) and tube heater (11), the upper collection Pipe (15) is connected to by heat-carrying agent inlet pipe (9) with the heating agent tube-side inlet of tube heater (11), the tube heater (11) heating agent tube-side inlet is located at close to the one end of sludge drying machine (1).
7. a kind of sludge drying gas waste-heat according to claim 5 utilizes sludge viscosity reducing processing unit, it is characterised in that: The inside of the tail gas heat exchanger (3), which corresponds to, is equipped with spray equipment (17) above convection bank (16).
8. a kind of sludge drying gas waste-heat according to claim 1 utilizes sludge viscosity reducing processing unit, it is characterised in that: The shell of the tube heater (11) is equipped with insulating layer (19).
9. a kind of sludge drying gas waste-heat according to claim 1 utilizes sludge viscosity reducing processing unit, it is characterised in that: Spaced heat transfer partition (18) is set inside the heating agent shell side of the tube heater (11).
CN201810876331.XA 2018-08-03 2018-08-03 Sludge drying gas waste-heat utilizes sludge viscosity reducing processing unit Withdrawn CN108911467A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113087356A (en) * 2021-03-31 2021-07-09 华能苏州热电有限责任公司 Sludge drying system and working method thereof

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR101274819B1 (en) * 2012-02-15 2013-06-17 엄태경 Dryer of wet sludge and operating method thereof
CN103979766A (en) * 2014-05-26 2014-08-13 南京理工大学 Indirect sludge drying tail gas treatment device and treatment method thereof
CN107673577A (en) * 2017-10-27 2018-02-09 上海城投污水处理有限公司 Double helix channel-type heat exchanger tube and the glutinous device of sludge heating drop
CN208964781U (en) * 2018-08-03 2019-06-11 上海城投污水处理有限公司 Sludge drying gas waste-heat utilizes sludge viscosity reducing processing unit

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR101274819B1 (en) * 2012-02-15 2013-06-17 엄태경 Dryer of wet sludge and operating method thereof
CN103979766A (en) * 2014-05-26 2014-08-13 南京理工大学 Indirect sludge drying tail gas treatment device and treatment method thereof
CN107673577A (en) * 2017-10-27 2018-02-09 上海城投污水处理有限公司 Double helix channel-type heat exchanger tube and the glutinous device of sludge heating drop
CN208964781U (en) * 2018-08-03 2019-06-11 上海城投污水处理有限公司 Sludge drying gas waste-heat utilizes sludge viscosity reducing processing unit

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113087356A (en) * 2021-03-31 2021-07-09 华能苏州热电有限责任公司 Sludge drying system and working method thereof

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Application publication date: 20181130

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