CN108909935B - Pressure-resistant device of manned submersible - Google Patents
Pressure-resistant device of manned submersible Download PDFInfo
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- 238000007789 sealing Methods 0.000 claims abstract description 21
- 230000003601 intercostal effect Effects 0.000 claims abstract description 9
- 239000011664 nicotinic acid Substances 0.000 claims abstract description 9
- 239000011521 glass Substances 0.000 claims description 10
- 241000382353 Pupa Species 0.000 claims description 3
- 230000009286 beneficial effect Effects 0.000 abstract description 11
- 238000003825 pressing Methods 0.000 abstract description 9
- 230000000694 effects Effects 0.000 abstract description 7
- 230000007547 defect Effects 0.000 abstract description 6
- 230000035945 sensitivity Effects 0.000 abstract description 5
- 230000006835 compression Effects 0.000 abstract description 4
- 238000007906 compression Methods 0.000 abstract description 4
- 239000012528 membrane Substances 0.000 description 5
- 238000010586 diagram Methods 0.000 description 3
- 230000009189 diving Effects 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 229910000831 Steel Inorganic materials 0.000 description 1
- 239000000956 alloy Substances 0.000 description 1
- 229910045601 alloy Inorganic materials 0.000 description 1
- 238000004364 calculation method Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000007405 data analysis Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
- 238000004078 waterproofing Methods 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B63—SHIPS OR OTHER WATERBORNE VESSELS; RELATED EQUIPMENT
- B63B—SHIPS OR OTHER WATERBORNE VESSELS; EQUIPMENT FOR SHIPPING
- B63B3/00—Hulls characterised by their structure or component parts
- B63B3/13—Hulls built to withstand hydrostatic pressure when fully submerged, e.g. submarine hulls
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Abstract
本发明公开了一种载人潜水器耐压装置,包括耐压壳,耐压壳的两端分别为观察窗封头和舱门封头,观察窗封头与耐压壳通过螺钉连接,舱门封头与耐压壳通过螺钉连接,耐压壳为仿生螺旋柱形耐压壳。本发明和现有技术相比,具有如下显著性特点:本发明采用仿生螺旋柱壳作为耐压装置主体,有利于降低耐压壳的缺陷敏感性,有利于避免肋间失稳,有利于提高轴向和径向抗压能力;本发明的舱口设有压力传感器,可以检测舱门压紧力,有利于根据舱门压紧力判断舱门锁紧状态;本发明的锁紧装置的锁紧销和环槽接触面为斜面,旋转把手会使舱门压紧力逐渐增大,有利于提升密封效果。
The invention discloses a pressure-resistant device for a manned submersible, comprising a pressure-resistant shell. The two ends of the pressure-resistant shell are respectively an observation window head and a hatch door head. The observation window head and the pressure shell are connected by screws. The door head and the pressure-resistant shell are connected by screws, and the pressure-resistant shell is a bionic spiral cylindrical pressure-resistant shell. Compared with the prior art, the present invention has the following remarkable features: the present invention adopts the bionic spiral cylindrical shell as the main body of the pressure-resistant device, which is beneficial to reduce the defect sensitivity of the pressure-resistant shell, helps to avoid intercostal instability, and is beneficial to improve the Axial and radial compression resistance; the hatch of the present invention is provided with a pressure sensor, which can detect the pressing force of the hatch door, which is beneficial to judge the locking state of the hatch door according to the pressing force of the hatch door; the lock of the locking device of the present invention The contact surface between the tight pin and the ring groove is an inclined plane. Rotating the handle will gradually increase the pressing force of the hatch, which is beneficial to improve the sealing effect.
Description
技术领域technical field
本发明涉潜水装备领域,具体为一种载人潜水器耐压装置。The invention relates to the field of diving equipment, in particular to a pressure-resistant device for a manned submersible.
背景技术Background technique
柱形耐压壳是大空间深海潜水器重要装置和浮力单元,起着保障下潜过程中内部非耐压设备正常工作和人员安全的作用。The cylindrical pressure hull is an important device and buoyancy unit of a large-space deep-sea submersible, which plays a role in ensuring the normal operation of the internal non-pressure-resistant equipment and the safety of personnel during the diving process.
现有柱形耐压壳主要为无肋柱形壳和环肋柱形壳。其中,无肋柱形壳的纬向半径无穷大,致使其在水下高压条件下屈曲载荷较低,抗压能力较差,且存在多个同根模态,对初始几何缺陷敏感,制造安装精度要求高。Existing cylindrical pressure shells are mainly non-ribbed cylindrical shells and ring-ribbed cylindrical shells. Among them, the latitudinal radius of the non-ribbed cylindrical shell is infinite, resulting in low buckling load and poor compressive capacity under underwater high pressure conditions, and there are multiple modes with the same root, which are sensitive to initial geometric defects and require manufacturing and installation accuracy. high.
环肋柱形壳通过若干离散圆环形肋骨加强,在一定程度上提高了抗压能力、降低了缺陷敏感性,但其纬向半径仍为无穷大,致使容易发生肋间失稳。The annular rib-cylindrical shell is reinforced by several discrete annular ribs, which improves the compressive capacity and reduces the defect sensitivity to a certain extent, but its latitudinal radius is still infinite, which makes intercostal instability prone to occur.
发明内容SUMMARY OF THE INVENTION
发明目的:为了克服现有技术中存在的不足,本发明目的是提供一种低耐压壳的缺陷敏感性、避免肋间失稳、提高抗压能力的载人潜水器耐压装置。Purpose of the invention: In order to overcome the deficiencies in the prior art, the purpose of the present invention is to provide a pressure-resistant device for manned submersibles that has low defect sensitivity of the pressure-resistant shell, avoids intercostal instability, and improves the pressure-resistant capability.
技术方案:本发明所述的一种载人潜水器耐压装置,包括耐压壳,耐压壳的两端分别为观察窗封头和舱门封头,观察窗封头与耐压壳通过螺钉连接,舱门封头与耐压壳通过螺钉连接,耐压壳为仿生螺旋柱形耐压壳,有利于降低耐压壳的缺陷敏感性,避免肋间失稳,提高轴向和径向抗压能力。Technical scheme: The pressure-resistant device of a manned submersible according to the present invention includes a pressure-resistant shell. The two ends of the pressure-resistant shell are respectively an observation window head and a hatch head, and the observation window head and the pressure shell pass through. Screw connection, the hatch head and the pressure shell are connected by screws. The pressure shell is a bionic spiral cylindrical pressure shell, which is beneficial to reduce the defect sensitivity of the pressure shell, avoid intercostal instability, and improve the axial and radial direction. Stress resistance.
仿生螺旋柱壳的肋间母线满足:The intercostal busbar of the bionic helical cylindrical shell satisfies:
其中,B为母线高度,L为母线跨距,n为母线形状系数,蛹螺的螺层母线形状系数取0.06-0.16,确定母线跨距L后,即可得出肋间母线轮廓。母线跨距L为400-600mm。Among them, B is the height of the busbar, L is the span of the busbar, and n is the shape coefficient of the busbar. The shape coefficient of the busbar of the helical layer of the pupa snail is 0.06-0.16. After the busbar span L is determined, the outline of the intercostal busbar can be obtained. The busbar span L is 400-600mm.
观察窗封头上开有玻璃窗,玻璃窗外侧设置压板,玻璃窗为圆锥台形,玻璃窗和观察窗封头的连接处设有密封圈,起密封防水效果,压板和观察窗封头间设有密封垫片,加强密封防水效果。There is a glass window on the head of the observation window, and a pressure plate is arranged on the outside of the glass window. The glass window is truncated cone. The connection between the glass window and the head of the observation window is provided with a sealing ring, which has a sealing and waterproof effect. There is a sealing gasket to strengthen the sealing and waterproof effect.
舱门封头包括舱门、锁紧销、挡圈、销轴、连杆、旋转轴、旋转把手和锁紧螺母,旋转轴穿过舱门上的中心孔,旋转轴的两端装有旋转把手,锁紧销通过连杆与旋转轴相连,旋转把手能带动旋转轴转动及锁紧销伸缩,舱门封头端口处均布压力传感器,可以检测舱门压紧力,可根据舱门压紧力判断舱门锁紧状态,旋转把手与旋转轴通过键连接,并通过锁紧螺母固定。The hatch head includes hatch, locking pin, retaining ring, pin shaft, connecting rod, rotating shaft, rotating handle and locking nut. The rotating shaft passes through the central hole on the hatch, and both ends of the rotating shaft are equipped with rotating shafts The handle and the locking pin are connected with the rotating shaft through the connecting rod. The rotating handle can drive the rotating shaft to rotate and the locking pin to expand and contract. The pressure sensor is evenly distributed at the port of the hatch head, which can detect the pressing force of the hatch, and can measure the pressure of the hatch according to the pressure of the hatch. The tightening force judges the locked state of the door, and the rotary handle and the rotary shaft are connected by a key and fixed by a lock nut.
舱门的内侧开有斜面环槽和防松装置,外端为斜面,当锁紧销伸出时,锁紧销的斜面与环槽斜面贴合,随着转动把手的转动,贴合越紧,舱门的压紧力越大,防松装置包括固定座、夹紧块、橡胶垫、锁紧把手和锁紧轴,固定座固定在舱门上,夹紧块一端与固定座铰接,另一端设有通孔,锁紧轴穿过通孔,锁紧轴端部装有锁紧把手,夹紧块上设置橡胶垫。The inner side of the hatch is provided with a beveled ring groove and an anti-loosening device, and the outer end is a bevel. When the locking pin is extended, the beveled surface of the locking pin is in contact with the beveled surface of the ring groove. With the rotation of the turning handle, the fit is tighter. , the greater the pressing force of the hatch, the anti-loosening device includes a fixed seat, a clamping block, a rubber pad, a locking handle and a locking shaft, the fixed seat is fixed on the hatch, one end of the clamping block is hinged with the fixed seat, and the other One end is provided with a through hole, the locking shaft passes through the through hole, the end of the locking shaft is provided with a locking handle, and a rubber pad is arranged on the clamping block.
有益效果:本发明和现有技术相比,具有如下显著性特点:本发明采用仿生螺旋柱壳作为耐压装置主体,有利于降低耐压壳的缺陷敏感性,有利于避免肋间失稳,有利于提高轴向和径向抗压能力;本发明的舱口设有压力传感器,可以检测舱门压紧力,有利于根据舱门压紧力判断舱门锁紧状态;本发明的锁紧装置的锁紧销和环槽接触面为斜面,旋转把手会使舱门压紧力逐渐增大,有利于提升密封效果。Beneficial effects: Compared with the prior art, the present invention has the following remarkable characteristics: the present invention adopts the bionic spiral cylindrical shell as the main body of the pressure-resistant device, which is beneficial to reduce the defect sensitivity of the pressure-resistant shell, and is beneficial to avoid intercostal instability, It is beneficial to improve the axial and radial compression resistance; the hatch of the present invention is provided with a pressure sensor, which can detect the pressing force of the hatch, and is conducive to judging the locking state of the hatch according to the pressing force of the hatch; The contact surface between the locking pin and the ring groove of the device is an inclined surface, and rotating the handle will gradually increase the pressing force of the hatch, which is beneficial to improve the sealing effect.
附图说明Description of drawings
图1为本发明的结构示意图。FIG. 1 is a schematic structural diagram of the present invention.
图2为本发明的耐压壳设计参数示意图。FIG. 2 is a schematic diagram of the design parameters of the pressure shell of the present invention.
图3为本发明的Ⅰ处的局部放大图。Fig. 3 is a partial enlarged view of part I of the present invention.
图4为本发明的Ⅱ处的局部放大图。Fig. 4 is a partial enlarged view of II of the present invention.
图5为本发明的Ⅲ处的局部放大图。Fig. 5 is a partial enlarged view of part III of the present invention.
图6为本发明的Ⅳ处的局部放大图。Fig. 6 is a partial enlarged view of IV of the present invention.
图7为本发明的Ⅲ处的轴测图。Figure 7 is an axonometric view at III of the present invention.
图8为本发明的防松装置的结构示意图。FIG. 8 is a schematic structural diagram of the anti-loosening device of the present invention.
具体实施方式Detailed ways
如图1,载人潜水器耐压装置由观察窗封头2、耐压壳1和舱门封头3三部分组成,耐压壳1两端分别安装观察窗封头2和舱门封头3。As shown in Figure 1, the pressure-resistant device of the manned submersible consists of three parts: the
如图2,耐压壳1为仿生螺旋柱形耐压壳1,扫描蛹螺的螺层得到螺层曲线,利用软件拟合曲线得到其肋间母线方程为:As shown in Figure 2, the
其中,B为母线高度,L为母线跨距,n为母线形状系数,蛹螺的螺层母线形状系数取0.06-0.16,优选为0.114。确定母线跨距L后,即可得出肋间母线轮廓;螺旋肋为T型肋,增强轴向和径向抗压能力。母线跨距L为400-600mm。t为耐压壳壁厚,a为肋板厚度,b为肋板高度,a和t的取值根据中国船级社《潜水系统与潜水器建造与入级规范》设计计算,这里b和c取2a。Among them, B is the height of the busbar, L is the span of the busbar, and n is the shape factor of the busbar. After the busbar span L is determined, the inter-rib busbar profile can be obtained; the spiral rib is a T-shaped rib, which enhances the axial and radial compression resistance. The busbar span L is 400-600mm. t is the wall thickness of the pressure hull, a is the thickness of the floor plate, b is the height of the floor plate, the values of a and t are designed and calculated according to the “Code for Construction and Classification of Diving Systems and Submersibles” by China Classification Society, where b and c Take 2a.
本实施例的数值模型内径D=2000mm,壁厚t=20mm,肋板厚度a=30mm,B=57mm,L=500mm。按照等壁厚、等容积原则,设计对比模型,对比模型有螺旋肋柱壳、环肋柱壳和无肋柱壳,计算模型的极限承载能力,材料选用高合金高强度钢0Cr17Ni4Cu4Nb,其弹性模量为213GPa,泊松比为0.270,密度为7.780g/cm3,屈服强度865MPa。计算结果为:本专利数值模型的极限载荷为58.017MPa,螺旋肋柱壳极限载荷为52.692MPa,环肋柱壳极限载荷为52.46MPa,无肋柱壳极限载荷为26.532MPa。本专利仿生壳体极限承载能力相比于普通带肋柱壳提升10.6%。In the numerical model of this embodiment, the inner diameter D=2000mm, the wall thickness t=20mm, the rib thickness a=30mm, B=57mm, and L=500mm. According to the principle of equal wall thickness and equal volume, the comparison model is designed. The comparison model includes spiral rib cylindrical shell, annular rib cylindrical shell and non-ribbed cylindrical shell. The ultimate bearing capacity of the model is calculated. The material is high alloy high strength steel 0Cr17Ni4Cu4Nb, and its elastic modulus The amount was 213GPa, the Poisson's ratio was 0.270, the density was 7.780g/cm 3 , and the yield strength was 865MPa. The calculation results are: the ultimate load of the numerical model of this patent is 58.017MPa, the ultimate load of the spiral rib cylindrical shell is 52.692MPa, the ultimate load of the ring-ribbed cylindrical shell is 52.46MPa, and the ultimate load of the unribbed cylindrical shell is 26.532MPa. Compared with the ordinary ribbed cylindrical shell, the ultimate bearing capacity of the patented bionic shell is increased by 10.6%.
如图3,耐压壳1一端装有观察窗封头2,封头上开有观察窗孔,且孔周围局部加强,玻璃窗4为圆锥台形,玻璃窗4和封头安装面之间设有密封圈6,起密封防水效果,玻璃窗4外侧有压板5,压板5和观察窗封头2之间通过螺钉连接,起到压紧玻璃窗4的作用,压板5和观察窗封头2的连接处设有密封垫片7,加强密封防水效果。As shown in Figure 3, an
如图4,观察窗封头2与耐压壳1通过螺钉连接,封头与耐压壳1间设有两圈密封圈6,加强密封防水效果,舱门封头3与耐压壳1也通过螺钉连接。As shown in Figure 4, the
如图5,舱门封头3包括舱门8、锁紧销9、挡圈10、销轴11、连杆12、旋转轴13、旋转把手14和锁紧螺母15,舱门8与舱门封头3铰接,舱门8可绕铰接处转动,舱门8开有中心孔,旋转轴13穿过中心孔,并设有两个密封圈6,起密封防水作用,旋转轴13两端装有旋转把手14,旋转把手14与旋转轴13通过键连接,并通过锁紧螺母15固定,旋转轴13和锁紧销9之间通过连杆12连接,连接方式均为铰接,锁紧销9穿过舱门8上的导向孔,转动旋转把手14可带动旋转轴13转动,进而带动锁紧销9伸缩,舱门8内侧开有斜面环槽,锁紧销9外端为斜面,当锁紧销9伸出时,锁紧销9的斜面与环槽斜面贴合,随着旋转把手14的转动,贴合越紧,舱门8的压紧力越大。As shown in FIG. 5 , the
如图6,舱门8和舱门封头3贴合处有密封圈6,起密封作用,舱门封头3端口处均布8~10个压力传感器16,压力传感器16置于舱门封头3端部的沉孔内,压力传感器16的接线通过孔连接到舱体内,与数据分析处理装置相连,压力传感器16的外部有橡胶垫20,起密封保护作用,橡胶垫20的高度须超出舱门封头3端面,便于舱门8的压力传递到压力传感器16。转动旋转把手14锁紧舱门8,当压力传感器16的压力值均超过一定值(压力大小应使密封圈6压缩量为20%)时,表明舱门8锁紧状态合格,此时可停止转动旋转把手14。此外,根据各个膜压力传感器16的压力值判断舱门8与舱门封头3的贴合状态,若某个膜压力传感器8的压力值小于其它传感器的值,表明该膜压力传感器8所处的位置未紧密贴合,须调整或更换密封圈6。本实施例中的压力传感器16为膜压力传感器,其具体参数详见表1:As shown in Figure 6, there is a sealing
表1膜压力传感器的产品参数Table 1 Product parameters of membrane pressure sensor
如图7-8,为了防止旋转把手14在非工作状态下的松动,在舱门8内侧装有防松装置,包括固定座17、夹紧块18、橡胶垫20、锁紧把手21和锁紧轴19,固定座17通过螺钉固连在舱门8上,夹紧块18一端与固定块铰接,另一端设有通孔,锁紧轴19穿过通孔,锁紧轴19端部装有锁紧把手21,转动锁紧把手21使夹紧块18抱紧锁紧轴19,夹紧块18上装有橡胶垫20,有利于增强抱紧力,能够有效防止锁紧轴19松动。As shown in Figures 7-8, in order to prevent the loosening of the
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CN109702447B (en) * | 2019-02-20 | 2020-04-07 | 中国船舶科学研究中心(中国船舶重工集团公司第七0二研究所) | Spherical crown type observation window sealing ring replacing device and replacing method |
MX2022002145A (en) * | 2019-08-21 | 2022-05-13 | Freightlucid LLC | Railcar hatch cover. |
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CN114013560B (en) | 2021-11-16 | 2024-09-03 | 江苏科技大学 | Design method of tower-shaped spiral deep sea pressure-resistant shell |
CN114604353B (en) * | 2022-03-01 | 2024-07-19 | 西北工业大学 | Sealing and reinforcing structure for perforated underwater composite pressure-resistant shell and application thereof |
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CN2872038Y (en) * | 2006-01-24 | 2007-02-21 | 张博 | Steel wire reinforced pressure-resisting pipe |
CN103373442B (en) * | 2013-07-04 | 2016-08-24 | 江门市南洋船舶工程有限公司 | Marine cabin hangs the little hatchcover of thing mouth |
CN203823268U (en) * | 2014-04-28 | 2014-09-10 | 淄博安益矿用设备有限公司 | Rapid connector for pressure-resisting pipe with reinforcing ribs |
CN104986312B (en) * | 2015-06-30 | 2017-03-08 | 江苏科技大学 | A bionic pressure-resistant device |
CN105332577B (en) * | 2015-11-03 | 2017-01-25 | 江苏科技大学 | A hatch locking device for deep-sea pressure hull |
CN206278246U (en) * | 2016-12-13 | 2017-06-27 | 上海海洋大学 | One kind is used for manned underwater vehicle load rejection mechanism |
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Application publication date: 20181130 Assignee: Jiangsu University of Science and Technology Technology Transfer Center Co.,Ltd. Assignor: JIANGSU University OF SCIENCE AND TECHNOLOGY Contract record no.: X2022980022975 Denomination of invention: Pressure resistance device of manned submersible Granted publication date: 20200918 License type: Common License Record date: 20221128 |
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Assignee: Jiangsu University of Science and Technology Technology Transfer Center Co.,Ltd. Assignor: JIANGSU University OF SCIENCE AND TECHNOLOGY Contract record no.: X2022980022975 Date of cancellation: 20230310 |