CN108909068A - A kind of processing technology of high-elastic ventilative three-dimensional screen cloth - Google Patents

A kind of processing technology of high-elastic ventilative three-dimensional screen cloth Download PDF

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Publication number
CN108909068A
CN108909068A CN201810399930.7A CN201810399930A CN108909068A CN 108909068 A CN108909068 A CN 108909068A CN 201810399930 A CN201810399930 A CN 201810399930A CN 108909068 A CN108909068 A CN 108909068A
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CN
China
Prior art keywords
scrim layer
plate
rubber
wire
layer
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Granted
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CN201810399930.7A
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Chinese (zh)
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CN108909068B (en
Inventor
何甜甜
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Fujian Billion Knitting Co Ltd
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Fujian Billion Knitting Co Ltd
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Priority to CN201810399930.7A priority Critical patent/CN108909068B/en
Publication of CN108909068A publication Critical patent/CN108909068A/en
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/0046—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by constructional aspects of the apparatus
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B25/00—Layered products comprising a layer of natural or synthetic rubber
    • B32B25/10—Layered products comprising a layer of natural or synthetic rubber next to a fibrous or filamentary layer
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B33/00—Layered products characterised by particular properties or particular surface features, e.g. particular surface coatings; Layered products designed for particular purposes not covered by another single class
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/06—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the heating method
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/12—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by using adhesives
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/14—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers
    • B32B37/15—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers with at least one layer being manufactured and immediately laminated before reaching its stable state, e.g. in which a layer is extruded and laminated while in semi-molten state
    • B32B37/153—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers with at least one layer being manufactured and immediately laminated before reaching its stable state, e.g. in which a layer is extruded and laminated while in semi-molten state at least one layer is extruded and immediately laminated while in semi-molten state
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/22—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed
    • B32B5/24—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer
    • B32B5/26—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer another layer next to it also being fibrous or filamentary
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B7/00—Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
    • B32B7/04—Interconnection of layers
    • B32B7/12—Interconnection of layers using interposed adhesives or interposed materials with bonding properties
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
    • B32B2262/02—Synthetic macromolecular fibres
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00—Properties of the layers or laminate
    • B32B2307/50—Properties of the layers or laminate having particular mechanical properties
    • B32B2307/51—Elastic
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00—Properties of the layers or laminate
    • B32B2307/70—Other properties
    • B32B2307/724—Permeability to gases, adsorption

Abstract

The present invention proposes a kind of processing technology of high-elastic ventilative three-dimensional screen cloth, in the actual processing process, plane is carried out to the first scrim layer and the second scrim layer to fix, rubber is melted in brushing in the first scrim layer and at least one of surface of the second scrim layer, so that the two is always had thawing rubber when being suitably bonded and the first scrim layer and the second scrim layer are bonded together；When thawing rubber is in melting state, first scrim layer and the second scrim layer are separated into a set distance, thawing rubber is set to generate multiple and set distance equal length rubber wire drawing between the first scrim layer and the second scrim layer, in first scrim layer and the second scrim layer separation process, multiple rubber wire drawings will be being generated between the first scrim layer and the second scrim layer；Cooled and solidified sizing is carried out to rubber wire drawing, so that the first scrim layer, the second scrim layer and rubber wire drawing is constituted the three-dimensional screen cloth by rubber wire drawing as resilient support layer, therefore three-dimensional screen cloth has stronger elasticity, respiratory and gas permeability.

Description

A kind of processing technology of high-elastic ventilative three-dimensional screen cloth
Technical field
The present invention relates to cloth processing technology field, especially a kind of processing technology of high-elastic ventilative three-dimensional screen cloth.
Background technique
Screen cloth is very widely used in daily life, and screen cloth is generally single layer structure at present, is woven by warp and weft It forms, as soon as there is this product to need using three dimension stereo fabric, this single layer screen cloth is unable to satisfy needs；And current stereoscopic graticule Cloth generally includes the screen cloth of upper and lower level, and the screen cloth of upper and lower level is arranged in parallel, and is densely covered between upper layer and lower layer screen cloth longitudinally disposed Polyester fiber silk group, every group of polyester fiber silk is intersected by polyester fiber silk to be formed in " X " setting, and this solid screen cloth production first will Screen cloth, which is knit out, to be come, and then plants polyester fiber silk group between two layers of screen cloth, and production process needs to complete using multiple working procedure, To affect production efficiency；And intermediate polyester fiber silk group is easily deformed this solid screen cloth after a period of use, So that the elastic effect of screen cloth, respiratory and gas permeability are poor.
In consideration of it, inventor furthers investigate the above problem, there is this case generation then.
Summary of the invention
The purpose of the present invention is to provide a kind of highly-efficient processing and there is the bullet significantly elastic, respiratory and gas permeability are high The processing technology of ventilative solid screen cloth.
In order to achieve the above object, the present invention uses such technical solution：
A kind of processing technology of high-elastic ventilative three-dimensional screen cloth, includes the following steps：
(1) production has meshed first scrim layer and the second scrim layer；
(2) plane is carried out to first scrim layer and the second scrim layer to fix；
(3) it is brushed in first scrim layer and at least one of surface of the second scrim layer and melts rubber；
(4) when the thawing rubber is in melting state, first scrim layer and the second scrim layer are corresponded into fitting, And together using the thawing rubber adhesion；
(5) when the thawing rubber is in melting state, first scrim layer and the second scrim layer is separated one and set Set a distance generates the thawing rubber between first scrim layer and the second scrim layer multiple with the set distance phase The rubber wire drawing of equal length；
(6) cooled and solidified is carried out to the rubber wire drawing, makes first scrim layer, the second scrim layer and rubber wire drawing structure At the three-dimensional screen cloth by rubber wire drawing as resilient support layer.
In the step (1), braiding yarn is formed together using rubber thread and fiber filament are twisted, recycles this braiding Yarn weaves first scrim layer and the second scrim layer.
Using processing equipment, the processing equipment includes horizontally disposed first plate, is set under the first plate with parallel Second plate of side；
In the step (2), first scrim layer is fixed on to the lower surface of first plate, by described second Scrim layer is fixed on the upper surface of second plate, and keeps first scrim layer and the second scrim layer or more corresponding；
In the step (3), applied on the lower surface of first scrim layer and the upper surface of second scrim layer Brush melts rubber.
First scrim layer has the first joint face for connecting with first plate, and with the second scrim layer phase Corresponding first wire-drawing surface；Second scrim layer has the second joint face for connecting with second plate, and with described the Corresponding second wire-drawing surface of one scrim layer；First plate has the first connecting plate connecting with first scrim layer Face, and first back side in the other side；Second plate has the second connection plate face connecting with second scrim layer, With second back side for being in the other side；The processing equipment further includes brushing on first joint face or the first connection plate face First hydrosol painting device of water-soluble glue, the of brushing water-soluble glue on second joint face or the second connection plate face Two hydrosol painting devices add the first heater that the first plate is heated to the second plate is heated second Thermal is brushed the first rubber painting device for melting rubber on first wire-drawing surface, is applied on second wire-drawing surface Brush melts the second rubber painting device of rubber, carries the first bogey of first plate, carries second plate The second bogey, and cooling solf device that is cooling and being dissolved to water-soluble glue is carried out to rubber wire drawing；Institute State the cooling water of 0 DEG C to 50 DEG C of loading in cooling solf device；
In the step (2), first plate is carried using first bogey, utilizes described Two bogeys carry second plate；Using first hydrosol painting device in first joint face or Brushing water-soluble glue in first connection plate face is connected using second hydrosol painting device in second joint face or second Brushing water-soluble glue on fishplate bar face；Then carrying out heating to first plate using the first heater makes the first plate The dry condensation of water-soluble glue between the first scrim layer, and then it is enterprising that first scrim layer is bonded in first plate Row is fixed；Carrying out heating to second plate using the secondary heating mechanism makes between the second plate and the second scrim layer The dry condensation of water-soluble glue, and then second scrim layer is bonded on second plate and is fixed；
In the step (3), is brushed on first wire-drawing surface using the first rubber painting device and melt rubber Glue, and first plate is heated using the first heater and the thawing rubber on the first wire-drawing surface is carried out Heating makes the thawing rubber on first wire-drawing surface keep melting state；Using the second rubber painting device described On second wire-drawing surface brush melt rubber, and using the secondary heating mechanism to second plate heated and to second Thawing rubber on wire-drawing surface is heated, and the thawing rubber on second wire-drawing surface is made to keep melting state；
In the step (4), first bogey and the second bogey are operated by the of first plate The second of one connection plate face and second plate connects that plate face is corresponding, makes the second wire-drawing surface and the of second scrim layer The first wire-drawing surface correspondence of one scrim layer contacts, and then makes the thawing rubber and described first on second wire-drawing surface Thawing rubber contact on wire-drawing surface is simultaneously fused together；
In the step (5), first bogey and the second bogey are operated by first plate and the Two plates pull open a distance, and then first scrim layer and the second scrim layer is driven to separate the set distance, make described The thawing rubber being fused together on first wire-drawing surface and the second wire-drawing surface is between first scrim layer and the second scrim layer Generate multiple and set distance equal length rubber wire drawing；
In the step (6), operates first bogey and the second bogey makes first plate and the Two plates drive first scrim layer and the second scrim layer to enter in the cooling water of the cooling solf device, using being lower than The water for melting rubber melt temperature is cooled down to rubber is melted, and then between first scrim layer and the second scrim layer Rubber wire drawing carries out shaping, and constitutes first scrim layer, the second scrim layer and rubber wire drawing by rubber wire drawing as elasticity The three-dimensional screen cloth of supporting layer；The first joint face and first are connected water-soluble glue and the second company between plate face by cooling water simultaneously Water-soluble glue between junction and the second connection plate face dissolves and loses cementation, makes first scrim layer from described first It is detached from plate, second scrim layer is detached from from second plate, is then dried the taking-up of three-dimensional screen cloth and is got product.
The cooling solf device includes the water tank with inlet and outlet, inlet valve and water inlet set on water inlet Pipe, and set on the outlet valve of water outlet；
First bogey includes the first fluid cylinder pressure for connecting and upwardly extending with bottom in the water tank；It is described First fluid cylinder pressure includes the first outer cylinder connecting with bottom in water tank described in lower end, and is set in the first outer cylinder simultaneously upward sliding The first flexible interior bar；The upper end of first interior bar is connected on first back side that first plate is below；
Second bogey includes the second fluid cylinder pressure connecting with second back side of second plate, carrying the The first crossbeam of two fluid-pressure cylinders, the first sliding driving device that driving second fluid cylinder pressure is slided along first crossbeam, and drive Dynamic first crossbeam rotation drives the device of rotation driving of second fluid cylinder pressure overturning；The second fluid cylinder pressure includes upper end and institute The second outer cylinder of first crossbeam connection is stated, and simultaneously the second flexible interior bar of slide downward in the second outer cylinder；In described second The lower end of bar is connected to second plate and is on second back side of top；The upper end of the second fluid cylinder pressure passes through first Sliding sleeve links together with the first crossbeam；The cross section of the first crossbeam is rectangle；The first sliding driving dress The first screw rod including driving first sliding sleeve sliding is set, matching with the first screw rod merges and the first sliding sleeve links together First swivel nut, connect with first screw rod one end and drive the first screw rod rotate first motor, and with the first screw rod other end It is supported the first supporting block of connection；The first motor and the first supporting block link together with the first crossbeam； The device of rotation driving includes the second motor for connecting with one end of the first crossbeam and first crossbeam being driven to rotate, and Two are divided into first crossbeam both ends and are supported the second supporting block of connection；
First hydrosol painting device includes the first brush coating roller, and second hydrosol painting device includes the second brush Rubber roller；The first brush coating roller and the second brush coating roller are equipped with First Transition rubber roller, provide water-soluble glue to First Transition rubber roller First for glue groove, carrying first is connected to first for glue groove for glue groove and the second cross beam parallel with the first crossbeam The first connection frame between second cross beam, the second sliding driving device that the first connection frame of driving is slided along second cross beam；Institute State First Transition rubber roller and contacted with described first for the water-soluble glue in glue groove, the first brush coating roller and the second brush coating roller with The First Transition rubber roller contact；First connection frame includes the second sliding sleeve connecting with the second cross beam, sliding with second Set connection and first upper longitudinal beam perpendicular with second cross beam, two be divided into the first upper longitudinal beam both ends and extend downwardly first Vertical connecting rod, and be connected between two first vertical connecting rod lower ends and indulged under parallel with the first upper longitudinal beam first Beam；Described first links together for glue groove and the described first lower stringer；Second plate is in two described first and vertically connects Between extension bar；Second sliding driving device includes the second screw rod of driving the second sliding sleeve sliding, with the second screw rod phase With the second swivel nut to link together with the second sliding sleeve is merged, connect and drives the of the second screw rod rotation with second screw rod one end Three motors, and it is supported with the second screw rod other end third supporting block of connection；The third motor and third supporting block Link together with the second cross beam；
The first heater is set to first back side of first plate, and the secondary heating mechanism is set to described the Second back side of two plates；
The first rubber painting device includes the first glue spreader, and second hydrosol painting device includes the second gluing Roller；First glue spreader and the second glue spreader are equipped with the second transition rubber roller, provide the second transition rubber roller and melt rubber Second is connected to second between glue groove and second cross beam set on second for the third heating device in glue groove for glue groove Two connection frames, the third sliding driving device that the second connection frame of driving is slided along second cross beam；The second transition rubber roller and institute Second is stated to connect with the second transition rubber roller for the thawing rubber contact in glue groove, first glue spreader and the second glue spreader Touching；Second connection frame includes the third sliding sleeve connecting with the second cross beam, connect with third sliding sleeve and and second cross beam The second perpendicular upper longitudinal beam, two the second vertical connecting rods for being divided into the second upper longitudinal beam both ends and extending downwardly, Yi Jilian It is connected between two second vertical connecting rod lower ends and parallel with the second upper longitudinal beam second descends stringer；Described second for glue groove with Described second lower stringer links together；Second plate is between the two second vertical connecting rods；The third is sliding Dynamic driving device includes the third screw rod for driving the third sliding sleeve sliding, and matching to merge with third screw rod connect with third sliding sleeve Third swivel nut together, connect with third screw rod one end and drive third screw rod rotate the 4th motor, and with third spiral shell The bar other end is supported the 4th supporting block of connection；4th motor and the 4th supporting block are connect with the second cross beam Together；
In the step (2), when original state, the rotation of first crossbeam described in second motor driven is utilized to drive institute It states the second plate and is adjusted to downward and corresponding parallel with first plate；It is flat by described second using the second fluid cylinder pressure Plate is elevated to appropriate height, and second plate is made to be in the upper end of the second connection plate face and the second brush coating roller of lower surface Height is corresponding；Then using the second screw rod described in the third motor driven, second swivel nut is made to drive second brush coating Roller is moved horizontally along the second cross beam, carries out brushing water-soluble glue to the second connection plate face of second plate, then sharp The rotation of the first crossbeam described in second motor driven drives second plate to be adjusted to upward and in level, then will Second scrim layer is laid in the second connection plate face of second plate upward, then starts the secondary heating mechanism To second flat heater, make the dry condensation of water-soluble glue between the second plate and the second scrim layer, and then by described the Two scrim layers are bonded on second plate and are fixed；First plate is elevated to using the first fluid cylinder pressure Appropriate height makes first plate be in the lower end height phase of the first connection plate face and the first brush coating roller of upper surface It answers；Then using the second screw rod described in the third motor driven, second swivel nut is made to drive the first brush coating roller along institute It states second cross beam to move horizontally, brushing water-soluble glue is carried out to the first of first plate the connection plate face, then by described the One scrim layer is laid in the first connection plate face of first plate upward, then starts the first heater to described First flat heater, makes the dry condensation of water-soluble glue between the first plate and the first scrim layer, and then by first screen cloth Layer, which is bonded on first plate, to be fixed；
In the step (3), first heater, secondary heating mechanism and third heating device is kept to open, makes the One scrim layer, the second scrim layer and second are above the temperature of rubber thawing for the temperature of glue groove；It is driven using second motor Moving the first crossbeam rotation drives second plate to be adjusted to downward and corresponding parallel with first plate；Using described Second plate is elevated to appropriate height by second fluid cylinder pressure, and second scrim layer is made to be in the second wire drawing of lower surface Face is corresponding to the upper end level of second glue spreader；Then using third screw rod described in the 4th motor driven, make described Third swivel nut drives second glue spreader to move horizontally along the second cross beam, to the second wire-drawing surface of second scrim layer Brush and melts rubber；First plate is elevated to appropriate height using the first fluid cylinder pressure, makes described first The first wire-drawing surface that scrim layer is in upper surface is corresponding to the lower end height of first glue spreader；Then the 4th electricity is utilized Machine drives the third screw rod, makes the third swivel nut that first glue spreader be driven to move horizontally along the second cross beam, right First wire-drawing surface of first scrim layer, which brush, melts rubber；
In the step (4), second plate is driven to drive second screen cloth using the second fluid cylinder pressure Layer decline, make the second wire-drawing surface of second scrim layer with the first wire-drawing surface of first scrim layer is corresponding contacts one It rises, and then makes thawing rubber on second wire-drawing surface and the thawing rubber contact on first wire-drawing surface and merge one It rises；
In the step (5), first plate is driven to drive first screen cloth using the first fluid cylinder pressure Layer decline a distance, and then first scrim layer and the second scrim layer is driven to separate the set distance, make described first The thawing rubber being fused together on wire-drawing surface and the second wire-drawing surface generates between first scrim layer and the second scrim layer Multiple rubber wire drawings with the set distance equal length；
In the step (6), guarantee to contain cooling water in the water tank；Utilize the first fluid cylinder pressure and second Body cylinder pressure is synchronous simultaneously to drive first plate and the second plate that first scrim layer and the second scrim layer is driven to be immersed in In the cooling water of the water tank, cooled down using lower than the water for melting rubber melt temperature to rubber is melted, and then to described Rubber wire drawing between first scrim layer and the second scrim layer carries out shaping, and makes first scrim layer, the second scrim layer and rubber Glue wire drawing constitutes the three-dimensional screen cloth by rubber wire drawing as resilient support layer；Cooling water connects the first joint face and first simultaneously The water-soluble glue between water-soluble glue and the second joint face and the second connection plate face between plate face dissolves and loses bonding and make With being detached from first scrim layer from first plate, second scrim layer is detached from from second plate, so The taking-up of three-dimensional screen cloth is dried afterwards and is got product.
After adopting the above technical scheme, the processing technology of high-elastic ventilative three-dimensional screen cloth of the invention, breaks through conventional stereo net The processing technology form of cloth, in the actual processing process, production have meshed first scrim layer and the second scrim layer, make first Scrim layer and the second scrim layer have ventilated performance；Plane is carried out to the first scrim layer and the second scrim layer to fix, and is made The situation of movement such as play will not occur during subsequent operation for the first scrim layer and the second scrim layer；In the first scrim layer and It is brushed on at least one of surface of two scrim layers and melts rubber, had the two always when being suitably bonded and melt rubber for first Scrim layer and the second scrim layer are bonded together；When thawing rubber is in melting state, by the first scrim layer and the second screen cloth The corresponding fitting of layer, and together using the thawing rubber adhesion, it can be ensured that the first scrim layer and the second scrim layer are led at this moment Cross thawing rubber adhesion together；When the thawing rubber is in melting state, by the first scrim layer and the second scrim layer point A set distance is opened, thawing rubber is made to generate multiple and set distance equal length between the first scrim layer and the second scrim layer Rubber wire drawing, can make to melt rubber and utilize itself mobility and toughness, by the first scrim layer and the second scrim layer point In open procedure, multiple rubber wire drawings are generated between the first scrim layer and the second scrim layer；Cooled and solidified is carried out to rubber wire drawing Sizing makes the first scrim layer, the second scrim layer and rubber wire drawing constitute the three-dimensional screen cloth by rubber wire drawing as resilient support layer, Therefore on the basis of rubber wire drawing self performance, three-dimensional screen cloth has stronger elasticity, respiratory and gas permeability.With existing skill Art is compared, the processing technology of high-elastic ventilative three-dimensional screen cloth of the invention, can highly-efficient processing solid screen cloth, and three-dimensional screen cloth has Significant elasticity, respiratory and gas permeability, it is practical.
Detailed description of the invention
Fig. 1 is the first working state structure schematic diagram of the invention；
Fig. 2 is the second working state structure schematic diagram of the invention；
Fig. 3 is third working state structure schematic diagram of the invention；
Fig. 4 is partial sectional view of the invention.
In figure：
The first plate of 1-
The second plate of 2-
311- the first brush coating roller
321- the second brush coating roller
33- first heater
34- secondary heating mechanism
The first glue spreader of 351-
The second glue spreader of 361-
371- first fluid cylinder pressure 3711- the first outer cylinder 3712- the first interior bar 381- second fluid cylinder pressure 3811- Two the second interior bars of outer cylinder 3812-
382- first crossbeam 3831- the first screw rod 3832- the first swivel nut 3833- first motor
3834- the first supporting block 3841- the second motor 3842- the second supporting block the first sliding sleeve of 385-
39- cools down solf device 391- water tank 392- water inlet pipe 393- outlet valve
41- First Transition rubber roller 42- first is for glue groove 43- second cross beam the first connection frame of 44-
The lower stringer 451- of 441- the first vertical connecting rod 444- first of the second sliding sleeve the first upper longitudinal beam of 442- 443- the Two screw rod 452- the second swivel nut 453- third motor 454- third supporting blocks
51- the second transition rubber roller 52- second is for glue groove 53- third heating device 54- the second connection frame 541- third The lower stringer 551- third screw rod 552- third spiral shell of the vertical connecting rod 544- second of the second upper longitudinal beam of sliding sleeve 542- 543- second Cover the 4th supporting block of the 4th motor 554- of 553-
The first scrim layer of 6-
The second scrim layer of 7-
Specific embodiment
In order to further explain the technical solution of the present invention, being described in detail below by specific embodiment.
The processing technology of the high-elastic ventilative three-dimensional screen cloth of one kind of the invention, as shown in Figs 1-4, including by bottom 1 and several The splendid attire box body that a side wall 2 surrounds.
A kind of processing technology of high-elastic ventilative three-dimensional screen cloth, includes the following steps：
(1) production has meshed first scrim layer 6 and the second scrim layer 7；
(2) plane is carried out to the first scrim layer 6 and the second scrim layer 7 to fix；
(3) it is brushed in the first scrim layer 6 and at least one of surface of the second scrim layer 7 and melts rubber；
(4) it when thawing rubber is in melting state, by the first scrim layer 6 and the corresponding fitting of the second scrim layer 7, and utilizes Melt rubber adhesion together；
(5) when thawing rubber is in melting state, the first scrim layer 6 and the second scrim layer 7 are separated into a set distance, Thawing rubber is set to generate multiple and set distance equal length rubber wire drawing between the first scrim layer 6 and the second scrim layer 7；
(6) cooled and solidified is carried out to rubber wire drawing, constitutes the first scrim layer 6, the second scrim layer 7 and rubber wire drawing by rubber Three-dimensional screen cloth of the glue wire drawing as resilient support layer.In the actual processing process, production has meshed first screen cloth to the present invention Layer 6 and the second scrim layer 7 make the first scrim layer 6 and the second scrim layer 7 have ventilated performance；To 6 He of the first scrim layer Second scrim layer 7 carries out plane and fixes, and alter the first scrim layer 6 and the second scrim layer 7 will not during subsequent operation It is dynamic to wait situation of movement；It is brushed in the first scrim layer 6 and at least one of surface of the second scrim layer 7 and melts rubber, make two It always has thawing rubber when person is suitably bonded the first scrim layer 6 and the second scrim layer 7 are bonded together；It is in melting rubber When melting state, by the first scrim layer 6 and the corresponding fitting of the second scrim layer 7, and together using thawing rubber adhesion, it can be ensured that First scrim layer 6 and the second scrim layer 7 are at this moment by melting together with rubber adhesion；Melting state is in melting rubber When, the first scrim layer 6 and the second scrim layer 7 are separated into a set distance, make to melt rubber in the first scrim layer 6 and the second screen cloth It generates multiple with set distance equal length rubber wire drawing between layer 7, can make to melt rubber and utilize the mobility of itself and viscous Consistence produces between the first scrim layer 6 and the second scrim layer 7 by 7 separation process of the first scrim layer 6 and the second scrim layer Raw multiple rubber wire drawings；Cooled and solidified sizing is carried out to rubber wire drawing, makes the first scrim layer 6, the second scrim layer 7 and rubber wire drawing The three-dimensional screen cloth by rubber wire drawing as resilient support layer is constituted, therefore on the basis of rubber wire drawing self performance, stereoscopic graticule Cloth has stronger elasticity, respiratory and gas permeability.
Preferably, in step (1), braiding yarn is formed together using rubber thread and fiber filament are twisted, recycles this It weaves yarn and weaves the first scrim layer 6 and the second scrim layer 7.The first scrim layer 6 produced in this way and the second scrim layer 7 tool Have certain elasticity and on the basis of making three-dimensional screen cloth enhancing elasticity, also make the first scrim layer 6 and the second scrim layer 7 with melt rubber When being glued touching, rubber thread can produce local melting and be fused together with rubber is melted, and then enhance the first scrim layer 6 and second The bond strength of scrim layer 7 and the rubber wire drawing as resilient support layer.
Preferably, using processing equipment, processing equipment includes horizontally disposed first plate 1, with it is parallel be set to it is first flat Second plate 2 of 1 lower section of plate；
In step (2), the first scrim layer 6 is fixed on to the lower surface of the first plate 1, the second scrim layer 7 is fixed on The upper surface of second plate 2, and keep the first scrim layer 6 and the second about 7 scrim layer corresponding；This step can guarantee the first net The positioning of layer of cloth 6 and the second scrim layer 7 and smooth；
In step (3), is brushed on the lower surface of the first scrim layer 6 and the upper surface of the second scrim layer 7 and melt rubber.
Preferably, the first scrim layer 6 has the first joint face connecting with the first plate 1, and opposite with the second scrim layer 7 The first wire-drawing surface answered；Second scrim layer 7 has the second joint face connecting with the second plate 2, and opposite with the first scrim layer 6 The second wire-drawing surface answered；First plate 1 has connect with the first scrim layer 6 first to connect plate face, and the in the other side One back side；Second plate 2 has the second connection plate face connecting with the second scrim layer 7, and second back side in the other side； Processing equipment further includes the first hydrosol painting device of the brushing water-soluble glue on the first joint face or the first connection plate face, to The second hydrosol painting device of brushing water-soluble glue, adds the first plate 1 on second joint face or the second connection plate face The first heater 33 of heat is brushed on the first wire-drawing surface and is melted to the secondary heating mechanism 34 that the second plate 2 is heated First rubber painting device of rubber brushes the second rubber painting device for melting rubber, carrying first on the second wire-drawing surface First bogey of plate 1 carries the second bogey of the second plate 2, and cool down and to water to rubber wire drawing The cooling solf device 39 that soluble gum is dissolved；0 DEG C to 50 DEG C of cooling water is packed into cooling solf device 39；It is water-soluble Glue is Water-soluble adhesive usually used on the market, and connected interface can link together after drying and dehydrating, but Can be gradually dissolved after aqueous solution soaking, so disconnection act on, as glutinous rice glue, polyvinyl alcohol Aqueous Adhesives and Vinyl acetate esters Aqueous Adhesives etc..Cooling water is preferably 35 DEG C to 45 DEG C, can mentioned to a certain degree using higher temperature Height also can ensure that the intensity of rubber wire drawing to the solution rate and degree of water-soluble glue；But cooling water temperature cannot be excessively high, it is no Then will weak rubber wire drawing can be fused or be broken；The actual temp of cooling water can for 35 DEG C, 36 DEG C, 37 DEG C, 38 DEG C, 39 DEG C, 40 DEG C, 41 DEG C, 42 DEG C, 43 DEG C, 44 DEG C and 45 DEG C.
In step (2), the first plate 1 is carried using the first bogey, using the second bogey to Two plates 2 are carried；It is brushed on the first joint face or the first connection plate face using the first hydrosol painting device water-soluble Glue connects brushing water-soluble glue in plate face in the second joint face or second using the second hydrosol painting device；Then the is utilized One heating device 33, which carries out heating to the first plate 1, keeps the water-soluble glue between the first plate 1 and the first scrim layer 6 dry solidifying Knot, and then the first scrim layer 6 is bonded on the first plate 1 and is fixed；Using secondary heating mechanism 34 to the second plate 2 into Row heating makes the dry condensation of the water-soluble glue between the second plate 2 and the second scrim layer 7, and then the second scrim layer 7 is bonded in It is fixed on second plate 2；
In step (3), is brushed on the first wire-drawing surface using the first rubber painting device and melt rubber, and utilize first Heating device 33 heats the first plate 1 and is heated to the thawing rubber on the first wire-drawing surface, and the first wire-drawing surface is made On thawing rubber keep melting state, occur as soon as the thawing phenomenon such as softening, and most of undulation degrees due to 120 DEG C of rubber or more The melt temperature of material is higher, and if vinegar fibre and terylene are 255 DEG C or more, polyamide fibre 6 is 215 DEG C or more, and polyamide fibre 66 is 250 DEG C or more, Polyvinyl is 224 DEG C or more, and polyvinyl chloride fibre is 202 DEG C or more, and poly fiber is 226 DEG C, and triacetate is 280 DEG C More than, spandex is 228 DEG C or more, and polytetrafluoroethylene fibre is 329 DEG C or more, and dimension polyvinyl chloride fibre is 200 DEG C or more, poly terephthalic acid Propylene glycol ester fiber is 228 DEG C, so the specific heating temperature of first heater 33 is 120 DEG C to 200 DEG C；Utilize second Rubber painting device is brushed on the second wire-drawing surface melts rubber, and is added using secondary heating mechanism 34 to the second plate 2 Heat and the thawing rubber on the second wire-drawing surface is heated, so that thawing rubber on the second wire-drawing surface is kept melting state；The The specific heating temperature of two heating devices 34 is 120 DEG C to 200 DEG C；
In step (4), operate the first bogey and the second bogey by the first connection plate face of the first plate 1 with Second connection plate face of the second plate 2 is corresponding, draws the second wire-drawing surface of the second scrim layer 7 and the first of the first scrim layer 6 Silk face correspondence contacts, and then makes the thawing rubber on the second wire-drawing surface and the thawing rubber contact on the first wire-drawing surface simultaneously It is fused together；
In step (5), operates the first bogey and the second bogey pulls open the first plate 1 and the second plate 2 A distance, and then the first scrim layer 6 and the second scrim layer 7 is driven to separate set distance, make the first wire-drawing surface and the second wire drawing The thawing rubber being fused together on face generates multiple equal with set distance between the first scrim layer 6 and the second scrim layer 7 The rubber wire drawing of length；
In step (6), operating the first bogey and the second bogey drives the first plate 1 and the second plate 2 First scrim layer 6 and the second scrim layer 7 enter in the cooling water of cooling solf device 39, melt temperature using lower than thawing rubber The water of degree is cooled down to rubber is melted, and then is determined the rubber wire drawing between the first scrim layer 6 and the second scrim layer 7 Type makes the first scrim layer 6, the second scrim layer 7 and rubber wire drawing constitute the three-dimensional screen cloth by rubber wire drawing as resilient support layer； Simultaneously cooling water by the first joint face and first connection plate face between water-soluble glue and the second joint face and second connection plate face Between water-soluble glue dissolution and lose cementation, be detached from the first scrim layer 6 from the first plate 1, the second scrim layer 7 from It is detached from second plate 2, then the taking-up of three-dimensional screen cloth is dried and is got product.
Preferably, cooling solf device 39 includes the water tank 391 with inlet and outlet, set on the water inlet of water inlet Valve and water inlet pipe 392, and the outlet valve 393 set on water outlet；Operator can think water tank by inlet valve and water inlet pipe 392 It is passed through cooling water in 391, and water is discharged by operating outlet valve 393；
First bogey includes the first fluid cylinder pressure 371 for connecting and upwardly extending with bottom in water tank 391；First Fluid-pressure cylinder 371 includes the first outer cylinder 3711 connecting with bottom in lower end water tank 391, and be set in the first outer cylinder 3711 and to First interior bar 3712 of upper sliding extension；The upper end of first interior bar 3712 is connected to first back side that the first plate 1 is below On；
Second bogey includes the second fluid cylinder pressure 381 connecting with second back side of the second plate 2, carries second The first crossbeam 382 of body cylinder pressure 381, the first sliding driving dress that driving second fluid cylinder pressure 381 is slided along first crossbeam 382 It sets, and the device of rotation driving that the driving rotation of first crossbeam 382 drives second fluid cylinder pressure 381 to overturn；Second fluid cylinder pressure 381 include the second outer cylinder 3811 that upper end is connect with first crossbeam 382, and simultaneously slide downward is stretched in the second outer cylinder 3811 Second interior bar 3812 of contracting；The lower end of second interior bar 3812 is connected to the second plate 2 and is on second back side of top；Second The upper end of fluid-pressure cylinder 381 is linked together by the first sliding sleeve 385 with first crossbeam 382；The cross section of first crossbeam 382 is The first crossbeam 382 of rectangle, rectangular cross-sectional can limit the first sliding sleeve 385, and then convenient for the first sliding sleeve 385 Carry out overturning driving；First sliding driving device includes the first screw rod 3831 for driving the sliding of the first sliding sleeve 385, with the first screw rod 3831 matchings merge the first swivel nut 3832 to link together with the first sliding sleeve 385, connect and drive with 3831 one end of the first screw rod The first motor 3833 of dynamic first screw rod 3831 rotation, and it is supported with 3831 other end of the first screw rod first of connection Bracer 3834；First motor 3833 and the first supporting block 3834 link together with first crossbeam 382；Device of rotation driving packet It includes and is connect with one end of first crossbeam 382 and the second motor 3841 for driving first crossbeam 382 to rotate and two are divided into the One crossbeam, 382 both ends and the second supporting block 3842 for being supported connection；
First hydrosol painting device includes the first brush coating roller 311, and the second hydrosol painting device includes the second brush coating roller 321；First brush coating roller 311 and the second brush coating roller 321 are equipped with First Transition rubber roller 41, provide First Transition rubber roller 41 water-soluble Property glue first for glue groove 42, carrying first is connected to for glue groove 42 and the second cross beam 43 parallel with first crossbeam 382 One, for the first connection frame 44 between glue groove 42 and second cross beam 43, drives the first connection frame 44 to slide along second cross beam 43 Second sliding driving device；First Transition rubber roller 41 is contacted with first for the water-soluble glue in glue groove 42,311 He of the first brush coating roller Second brush coating roller 321 is contacted with First Transition rubber roller 41；First connection frame 44 includes that second connect with second cross beam 43 is slided Set 441, connect and first upper longitudinal beam 442 perpendicular with second cross beam 43 with the second sliding sleeve 441, two be divided on first it is vertical 442 both ends of beam and the first vertical connecting rod 443 extended downwardly, and be connected between two first vertical 443 lower ends of connecting rod And the first lower stringer 444 parallel with the first upper longitudinal beam 442；First is connected to one for glue groove 42 and the first lower stringer 444 It rises；Second plate 2 is between two first vertical connecting rods 443；Second sliding driving device includes that the second sliding sleeve 441 of driving is sliding The second dynamic screw rod 451 merges the second swivel nut 452 to link together with the second sliding sleeve 441 with the matching of the second screw rod 451, with Second screw rod, 451 one end connect and drive the second screw rod 451 rotate third motor 453, and with 451 other end of the second screw rod It is supported the third supporting block 454 of connection；Third motor 453 and third supporting block 454 are connected to one with second cross beam 43 It rises；
First heater 33 is set to first back side of the first plate 1, and secondary heating mechanism 34 is set to the of the second plate 2 Two back sides；
First rubber painting device includes the first glue spreader 351, and the second hydrosol painting device includes the second glue spreader 361；First glue spreader 351 and the second glue spreader 361 are equipped with the second transition rubber roller 51, provide thawing to the second transition rubber roller 51 The second of rubber is connected to second for glue groove 52 and set on second for the third heating device 53 in glue groove 52 for glue groove 52 The second connection frame 53 between two crossbeams 43, the third sliding driving dress that the second connection frame 53 of driving is slided along second cross beam 43 It sets；Second transition rubber roller 51 and second is for the thawing rubber contact in glue groove 52, the first glue spreader 351 and the second glue spreader 361 Contacted with the second transition rubber roller 51；Second connection frame 53 includes the third sliding sleeve 541 connecting with second cross beam 43, with third The connection of sliding sleeve 541 and second upper longitudinal beam 542 perpendicular with second cross beam 43, two are divided into 542 both ends of the second upper longitudinal beam simultaneously The vertical connecting rod 543 of second extended downwardly, and be connected between two second vertical 543 lower ends of connecting rod and with second on The second parallel lower stringer 544 of stringer 542；Second links together for glue groove 52 and the second lower stringer 544；Second plate 2 Between two second vertical connecting rods 543；Third sliding driving device includes the third screw rod for driving third sliding sleeve 541 to slide 551, merge the third swivel nut 552 to link together with third sliding sleeve 541 with the matching of third screw rod 551, with third screw rod 551 1 The 4th motor 553 that end connects and third screw rod 551 is driven to rotate, and be supported and connect with 551 other end of third screw rod The 4th supporting block 554；4th motor 553 and the 4th supporting block 554 link together with second cross beam 43；
In step (2), when original state, driven using the driving rotation of first crossbeam 382 of the second motor 3,841 second flat Plate 2 is adjusted to downward and corresponding parallel with the first plate 1；Second plate 2 is elevated to appropriate height using second fluid cylinder pressure 381 Degree, the second connection plate face for making the second plate 2 be in lower surface are corresponding to the upper end level of the second brush coating roller 321；Then it utilizes Third motor 453 drives the second screw rod 451, and the second swivel nut 452 is made to drive the second brush coating roller 321 along the horizontal shifting of second cross beam 43 It is dynamic, brushing water-soluble glue is carried out to the second connection plate face of the second plate 2, it is then horizontal using the second motor 3841 driving first The rotation of beam 382 drives the second plate 2 to be adjusted to that the second scrim layer 7 is then laid on 2 court of the second plate upward and in level On second connection plate face on, then start secondary heating mechanism 34 second plate 2 is heated, make the second plate 2 and the second net The dry condensation of water-soluble glue between layer of cloth 7, and then the second scrim layer 7 is bonded on the second plate 2 and is fixed；Utilize First plate 1 is elevated to appropriate height by one fluid-pressure cylinder 371, make the first plate 1 be in upper surface first connection plate face with The lower end height of first brush coating roller 311 is corresponding；Then the second screw rod 451 is driven using third motor 453, makes the second swivel nut 452 It drives the first brush coating roller 311 to move horizontally along second cross beam 43, the first connection plate face of the first plate 1 brush water-soluble Property glue, then by the first scrim layer 6 be laid on the first plate 1 upward first connection plate face on, then start first heating dress It sets 33 pair of first plate 1 to heat, makes the dry condensation of the water-soluble glue between the first plate 1 and the first scrim layer 6, and then by first Scrim layer 6 is bonded on the first plate 1 and is fixed；
In step (3), keeps first heater 33, secondary heating mechanism 34 and third heating device 53 to open, make First scrim layer 6, the second scrim layer 7 and second are above the temperature of rubber thawing for the temperature of glue groove 52；Utilize the second motor The 3841 driving rotations of first crossbeam 382 drive the second plate 2 to be adjusted to downward and corresponding parallel with the first plate 1；Utilize second Second plate 2 is elevated to appropriate height by fluid-pressure cylinder 381, and the second scrim layer 7 is made to be in the second wire-drawing surface and of lower surface The upper end level of two glue spreaders 361 is corresponding；Then third screw rod 551 is driven using the 4th motor 553, makes 552 band of third swivel nut Dynamic second glue spreader 361 is moved horizontally along second cross beam 43, brush to the second wire-drawing surface of the second scrim layer 7 and is melted rubber Glue；First plate 1 is elevated to appropriate height using first fluid cylinder pressure 371, the first scrim layer 6 is made to be in the first of upper surface Wire-drawing surface is corresponding to the lower end height of the first glue spreader 351；Then third screw rod 551 is driven using the 4th motor 553, makes the Three swivel nuts 552 drive the first glue spreader 351 to move horizontally along second cross beam 43, carry out to the first wire-drawing surface of the first scrim layer 6 It brushes and melts rubber；
In step (4), drives the second plate 2 that the second scrim layer 7 is driven to decline using second fluid cylinder pressure 381, make the Second wire-drawing surface of two scrim layers 7 is corresponding with the first wire-drawing surface of the first scrim layer 6 to contact, and then makes the second wire-drawing surface On thawing rubber and the thawing rubber contact on the first wire-drawing surface and be fused together；
In step (5), using first fluid cylinder pressure 371 drive the first plate 1 drive the first scrim layer 6 decline one section away from From, and then the first scrim layer 6 and the second scrim layer 7 is driven to separate set distance, make to melt on the first wire-drawing surface and the second wire-drawing surface The thawing rubber being combined generates multiple and set distance equal length between the first scrim layer 6 and the second scrim layer 7 Rubber wire drawing；
In step (6), guarantee to contain cooling water in water tank 391；Utilize first fluid cylinder pressure 371 and second fluid pressure The first plate 1 of synchronous driving and the second plate 2 drive the first scrim layer 6 and the second scrim layer 7 to be immersed in water tank to cylinder 381 simultaneously In 391 cooling water, cooled down using lower than the water for melting rubber melt temperature to rubber is melted, and then to the first scrim layer 6 and the second rubber wire drawing between scrim layer 7 carry out shaping, constitute the first scrim layer 6, the second scrim layer 7 and rubber wire drawing Three-dimensional screen cloth by rubber wire drawing as resilient support layer；Cooling water will be between the first joint face and the first connection plate face simultaneously Water-soluble glue between water-soluble glue and the second joint face and the second connection plate face dissolves and loses cementation, makes the first net Layer of cloth 6 is detached from from the first plate 1, and the second scrim layer 7 is detached from from the second plate 2, then dries the taking-up of three-dimensional screen cloth i.e. Obtain finished product.First supporting block 3834, the second supporting block 3842 and third supporting block 454 can specifically be propped up by bearing with corresponding The connection of support part part.
Product form of the invention is not limited to this case diagram and embodiment, anyone carries out the appropriate of similar thinking to it Changes or modifications all should be regarded as not departing from patent category of the invention.

Claims (5)

1. a kind of processing technology of high-elastic ventilative three-dimensional screen cloth, which is characterized in that include the following steps：
(1) production has meshed first scrim layer and the second scrim layer；
(2) plane is carried out to first scrim layer and the second scrim layer to fix；
(3) it is brushed in first scrim layer and at least one of surface of the second scrim layer and melts rubber；
(4) when the thawing rubber is in melting state, first scrim layer and the second scrim layer are corresponded into fitting, and benefit Together with the thawing rubber adhesion；
(5) when the thawing rubber is in melting state, by first scrim layer and the second scrim layer separate a setting away from From generating the thawing rubber between first scrim layer and the second scrim layer multiple mutually isometric with the set distance The rubber wire drawing of degree；
(6) cooled and solidified is carried out to the rubber wire drawing, make first scrim layer, the second scrim layer and rubber wire drawing constitute by Three-dimensional screen cloth of the rubber wire drawing as resilient support layer.
2. the processing technology of the high-elastic ventilative three-dimensional screen cloth of one kind according to claim 1, it is characterised in that：In the step (1) in, braiding yarn is formed together using rubber thread and fiber filament are twisted, this braiding yarn is recycled to weave first net Layer of cloth and the second scrim layer.
3. the processing technology of the high-elastic ventilative three-dimensional screen cloth of one kind according to claim 2, it is characterised in that：Use processing machine Tool, the processing equipment include horizontally disposed first plate, with parallel the second plate below the first plate；
In the step (2), first scrim layer is fixed on to the lower surface of first plate, by second screen cloth Layer is fixed on the upper surface of second plate, and keeps first scrim layer and the second scrim layer or more corresponding；
In the step (3), brushes and melt on the lower surface of first scrim layer and the upper surface of second scrim layer Change rubber.
4. the processing technology of the high-elastic ventilative three-dimensional screen cloth of one kind according to claim 3, it is characterised in that：First net Layer of cloth has the first joint face connecting with first plate, and the first wire-drawing surface corresponding with second scrim layer； Second scrim layer has the second joint face for connecting with second plate, and corresponding with first scrim layer the Two wire-drawing surfaces；First plate has connect with first scrim layer first to connect plate face, and the in the other side One back side；Second plate has the second connection plate face connecting with second scrim layer, and second in the other side The back side；The processing equipment further includes the first water-soluble of the brushing water-soluble glue on first joint face or the first connection plate face Glue painting device, the second hydrosol painting device of brushing water-soluble glue on second joint face or the second connection plate face, To the first heater that the first plate is heated, to the secondary heating mechanism that the second plate is heated, to described first The the first rubber painting device for melting rubber is brushed on wire-drawing surface, and the second rubber for melting rubber is brushed on second wire-drawing surface Glue painting device carries the first bogey of first plate, carries the second bogey of second plate, and Cooling solf device that is cooling and being dissolved to water-soluble glue is carried out to rubber wire drawing；It is packed into the cooling solf device 0 DEG C to 50 DEG C of cooling water；
In the step (2), first plate is carried using first bogey, is held using described second It carries to set and second plate is carried；Using first hydrosol painting device in first joint face or first Brushing water-soluble glue in plate face is connected, using second hydrosol painting device in second joint face or the second connecting plate Brushing water-soluble glue on face；Then carrying out heating to first plate using the first heater makes the first plate and the The dry condensation of water-soluble glue between one scrim layer, and then first scrim layer is bonded on first plate and is consolidated It is fixed；Using the secondary heating mechanism to second plate carry out heating make it is water-soluble between the second plate and the second scrim layer Property the dry condensation of glue, and then second scrim layer is bonded on second plate and is fixed；
In the step (3), is brushed on first wire-drawing surface using the first rubber painting device and melt rubber, and First plate is heated using the first heater and the thawing rubber on the first wire-drawing surface is heated, The thawing rubber on first wire-drawing surface is set to keep melting state；It is drawn using the second rubber painting device described second Silk face on brush melt rubber, and using the secondary heating mechanism to second plate heated and to the second wire-drawing surface On thawing rubber heated, so that thawing rubber on second wire-drawing surface is kept melting state；
In the step (4), operates first bogey and the second bogey and connect the first of first plate Fishplate bar face is corresponding with the second connection plate face of second plate, makes the second wire-drawing surface and the first net of second scrim layer The first wire-drawing surface correspondence of layer of cloth contacts, and then makes the thawing rubber and first wire drawing on second wire-drawing surface Thawing rubber contact on face is simultaneously fused together；
In the step (5), operates first bogey and the second bogey is flat by first plate and second Plate pulls open a distance, and then first scrim layer and the second scrim layer is driven to separate the set distance, makes described first The thawing rubber being fused together on wire-drawing surface and the second wire-drawing surface generates between first scrim layer and the second scrim layer Multiple rubber wire drawings with the set distance equal length；
In the step (6), operates first bogey and the second bogey makes first plate and second flat Strip moves first scrim layer and the second scrim layer enters in the cooling water of the cooling solf device, using lower than thawing The water of rubber melt temperature is cooled down to rubber is melted, and then to the rubber between first scrim layer and the second scrim layer Wire drawing carries out shaping, and constitutes first scrim layer, the second scrim layer and rubber wire drawing by rubber wire drawing as resilient support The three-dimensional screen cloth of layer；The first joint face and first are connected the water-soluble glue and the second joint face between plate face by cooling water simultaneously And second connection plate face between water-soluble glue dissolution and lose cementation, make first scrim layer from first plate Upper disengaging, second scrim layer are detached from from second plate, are then dried the taking-up of three-dimensional screen cloth and are got product.
5. the processing technology of the high-elastic ventilative three-dimensional screen cloth of one kind according to claim 4, it is characterised in that：The cooling is molten Adhesive dispenser includes the water tank with inlet and outlet, set on the inlet valve and water inlet pipe of water inlet, and is set to water outlet Outlet valve；
First bogey includes the first fluid cylinder pressure for connecting and upwardly extending with bottom in the water tank；Described first Fluid-pressure cylinder includes the first outer cylinder connecting with bottom in water tank described in lower end, and is set to the interior simultaneously upward sliding of the first outer cylinder and stretches The first interior bar；The upper end of first interior bar is connected on first back side that first plate is below；
Second bogey includes the second fluid cylinder pressure connecting with second back side of second plate, carries second The first crossbeam of body cylinder pressure, the first sliding driving device for slide along first crossbeam of driving second fluid cylinder pressure, and drive the The rotation of one crossbeam drives the device of rotation driving of second fluid cylinder pressure overturning；The second fluid cylinder pressure includes upper end and described the Second outer cylinder of one crossbeam connection, and simultaneously the second flexible interior bar of slide downward in the second outer cylinder；Second interior bar Lower end is connected to second plate and is on second back side of top；The upper end of the second fluid cylinder pressure passes through the first sliding sleeve It links together with the first crossbeam；The cross section of the first crossbeam is rectangle；The first sliding driving device packet The first screw rod for driving the first sliding sleeve sliding is included, merges first to link together with the first sliding sleeve with the matching of the first screw rod Swivel nut, the first motor for being connect with first screw rod one end and the first screw rod being driven to rotate, and carried out with the first screw rod other end Support the first supporting block of connection；The first motor and the first supporting block link together with the first crossbeam；It is described Device of rotation driving include connect with one end of the first crossbeam and drive first crossbeam rotate the second motor and two It is divided into first crossbeam both ends and is supported the second supporting block of connection；
First hydrosol painting device includes the first brush coating roller, and second hydrosol painting device includes the second brush coating Roller；The first brush coating roller and the second brush coating roller are equipped with First Transition rubber roller, provide water-soluble glue to First Transition rubber roller First for glue groove, carrying first for glue groove and the second cross beam parallel with the first crossbeam, be connected to first for glue groove and The first connection frame between second cross beam, the second sliding driving device that the first connection frame of driving is slided along second cross beam；It is described First Transition rubber roller is contacted with described first for the water-soluble glue in glue groove, and the first brush coating roller and the second brush coating roller are and institute State the contact of First Transition rubber roller；First connection frame includes the second sliding sleeve connecting with the second cross beam, with the second sliding sleeve It connects and first upper longitudinal beam perpendicular with second cross beam, two are divided into the first upper longitudinal beam both ends and extend downwardly first perpendicular To connecting rod, and it is connected between two first vertical connecting rod lower ends and the parallel with the first upper longitudinal beam first lower stringer； Described first links together for glue groove and the described first lower stringer；Second plate is in the two first vertical connecting rods Between；Second sliding driving device includes the second screw rod of driving the second sliding sleeve sliding, is matched with the second screw rod And the second swivel nut to link together with the second sliding sleeve, the third electricity for being connect with second screw rod one end and the second screw rod being driven to rotate Machine, and it is supported with the second screw rod other end third supporting block of connection；The third motor and third supporting block with The second cross beam links together；
The first heater is set to first back side of first plate, and it is flat that the secondary heating mechanism is set to described second Second back side of plate；
The first rubber painting device includes the first glue spreader, and second hydrosol painting device includes the second glue spreader； First glue spreader and the second glue spreader are equipped with the second transition rubber roller, provide the second transition rubber roller and melt the second of rubber It is connected to second set on second for the third heating device in glue groove for glue groove and connects for second between glue groove and second cross beam Connect frame, the third sliding driving device that the second connection frame of driving is slided along second cross beam；The second transition rubber roller and described the Two contact with the second transition rubber roller for the thawing rubber contact in glue groove, first glue spreader and the second glue spreader； Second connection frame includes the third sliding sleeve connecting with the second cross beam, connect with third sliding sleeve and mutually hangs down with second cross beam The second straight upper longitudinal beam, two the second vertical connecting rods for being divided into the second upper longitudinal beam both ends and extending downwardly, and be connected to Between two second vertical connecting rod lower ends and parallel with the second upper longitudinal beam second descends stringer；Described second for glue groove with it is described Second lower stringer links together；Second plate is between the two second vertical connecting rods；The third sliding is driven Dynamic device includes the third screw rod for driving the third sliding sleeve sliding, merges with the matching of third screw rod and is connected to one with third sliding sleeve The third swivel nut risen, the 4th motor for being connect with third screw rod one end and third screw rod being driven to rotate, and it is another with third screw rod One end is supported the 4th supporting block of connection；4th motor and the 4th supporting block are connected to one with the second cross beam It rises；
In the step (2), when original state, described the is driven using the rotation of first crossbeam described in second motor driven Two plates are adjusted to downward and corresponding parallel with first plate；Using the second fluid cylinder pressure by the second plate liter Appropriate height is dropped to, second plate is made to be in the upper end level of the second connection plate face and the second brush coating roller of lower surface Accordingly；Then using the second screw rod described in the third motor driven, second swivel nut is made to drive the second brush coating roller edge The second cross beam moves horizontally, and carries out brushing water-soluble glue to the second connection plate face of second plate, then utilizes institute Stating the rotation of first crossbeam described in the second motor driven drives second plate to be adjusted to upward and in level, then will be described Second scrim layer is laid in the second connection plate face of second plate upward, then starts the secondary heating mechanism to institute The second flat heater is stated, makes the dry condensation of water-soluble glue between the second plate and the second scrim layer, and then by second net Layer of cloth is bonded on second plate and is fixed；First plate is elevated to suitably using the first fluid cylinder pressure Highly, the first connection plate face for making first plate be in upper surface is corresponding to the lower end height of the first brush coating roller；So Afterwards using the second screw rod described in the third motor driven, second swivel nut is made to drive the first brush coating roller along described second Crossbeam moves horizontally, and brushing water-soluble glue is carried out to the first connection plate face of first plate, then by first screen cloth Layer is laid in the first connection plate face of first plate upward, and it is flat to described first then to start the first heater Plate heating makes the dry condensation of the water-soluble glue between the first plate and the first scrim layer, and then first scrim layer is bonded It is fixed on first plate；
In the step (3), keeps first heater, secondary heating mechanism and third heating device to open, make the first net Layer of cloth, the second scrim layer and second are above the temperature of rubber thawing for the temperature of glue groove；Utilize the second motor driven institute Stating first crossbeam rotation drives second plate to be adjusted to downward and corresponding parallel with first plate；Utilize described second Second plate is elevated to appropriate height by fluid-pressure cylinder, make second scrim layer be in the second wire-drawing surface of lower surface with The upper end level of second glue spreader is corresponding；Then using third screw rod described in the 4th motor driven, make the third Swivel nut drives second glue spreader to move horizontally along the second cross beam, carries out to the second wire-drawing surface of second scrim layer It brushes and melts rubber；First plate is elevated to appropriate height using the first fluid cylinder pressure, makes first screen cloth First wire-drawing surface of the layer in upper surface is corresponding to the lower end height of first glue spreader；Then it is driven using the 4th motor The third screw rod is moved, makes the third swivel nut that first glue spreader be driven to move horizontally along the second cross beam, to described First wire-drawing surface of the first scrim layer, which brush, melts rubber；
In the step (4), second plate is driven to drive under second scrim layer using the second fluid cylinder pressure Drop, makes the second wire-drawing surface of second scrim layer is corresponding with the first wire-drawing surface of first scrim layer to contact, into And makes thawing rubber on second wire-drawing surface and the thawing rubber contact on first wire-drawing surface and be fused together；
In the step (5), first plate is driven to drive under first scrim layer using the first fluid cylinder pressure A distance is dropped, and then first scrim layer and the second scrim layer is driven to separate the set distance, makes first wire drawing The thawing rubber being fused together on face and the second wire-drawing surface generates multiple between first scrim layer and the second scrim layer With the rubber wire drawing of the set distance equal length；
In the step (6), guarantee to contain cooling water in the water tank；Utilize the first fluid cylinder pressure and second fluid pressure It is described that cylinder while synchronous driving first plate and the second plate drive first scrim layer and the second scrim layer to be immersed in In the cooling water of water tank, cooled down using lower than the water for melting rubber melt temperature to rubber is melted, and then to described first Rubber wire drawing between scrim layer and the second scrim layer carries out shaping, and draws first scrim layer, the second scrim layer and rubber Silk constitutes the three-dimensional screen cloth by rubber wire drawing as resilient support layer；The first joint face and first are connected plate face by cooling water simultaneously Between water-soluble glue and the second joint face and second connection plate face between water-soluble glue dissolution and lose cementation, make First scrim layer is detached from from first plate, and second scrim layer is detached from from second plate, then will Three-dimensional screen cloth taking-up, which is dried, to get product.
CN201810399930.7A 2018-04-28 2018-04-28 Processing technology of high-elastic breathable three-dimensional mesh cloth Active CN108909068B (en)

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102848688A (en) * 2012-08-10 2013-01-02 浙江华生经编新材料有限公司 Production process of air cushion
CN104120529A (en) * 2014-07-24 2014-10-29 太仓天龙化纤有限公司 Method for manufacturing composite rubber elastic thread
CN106393832A (en) * 2016-08-29 2017-02-15 浙江华生经编新材料有限公司 Machine-woven wire-drawn air cushion and production method therefor
CN206873054U (en) * 2017-06-09 2018-01-12 福建省长乐市伊纺达针纺有限公司 A kind of wire drawing dots structure warp knit terylene interval screen cloth
CN207267467U (en) * 2017-08-11 2018-04-24 天台县发昌工艺品有限公司 Automobile cushion

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102848688A (en) * 2012-08-10 2013-01-02 浙江华生经编新材料有限公司 Production process of air cushion
CN104120529A (en) * 2014-07-24 2014-10-29 太仓天龙化纤有限公司 Method for manufacturing composite rubber elastic thread
CN106393832A (en) * 2016-08-29 2017-02-15 浙江华生经编新材料有限公司 Machine-woven wire-drawn air cushion and production method therefor
CN206873054U (en) * 2017-06-09 2018-01-12 福建省长乐市伊纺达针纺有限公司 A kind of wire drawing dots structure warp knit terylene interval screen cloth
CN207267467U (en) * 2017-08-11 2018-04-24 天台县发昌工艺品有限公司 Automobile cushion

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