CN108907511B - Rosin decocting integrated machine - Google Patents
Rosin decocting integrated machine Download PDFInfo
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- CN108907511B CN108907511B CN201810726274.7A CN201810726274A CN108907511B CN 108907511 B CN108907511 B CN 108907511B CN 201810726274 A CN201810726274 A CN 201810726274A CN 108907511 B CN108907511 B CN 108907511B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K35/00—Rods, electrodes, materials, or media, for use in soldering, welding, or cutting
- B23K35/40—Making wire or rods for soldering or welding
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Abstract
The invention discloses a rosin boiling all-in-one machine which comprises a rosin melting device and a temporary storage device, wherein the rosin melting device comprises an air cylinder, a heating tank and a material placing basket, a slide rail is arranged above the heating tank, a slide block is connected to the slide rail in a sliding mode and fixedly connected with the outer wall of the material placing basket, the upper end and the lower end of the material placing basket are open, a placing block is fixed to the upper end of the heating tank, the air cylinder is fixed to the placing block, the air cylinder outputs power to the slide block through a push rod, a heat conducting plate is arranged at the bottom in the heating tank, a first sealing cavity is formed below the heat conducting plate, heat conducting oil is filled in the first sealing cavity, a first heating rod used for heating and controlling the temperature of the heat conducting oil is arranged in the first sealing cavity, and. By adopting the technical scheme, the rosin can not be in contact with the same heat source for a long time, the phenomenon of carbonization can not occur, the quality of the rosin is improved, and the efficiency of rosin melting is improved.
Description
Technical Field
The invention relates to the technical field of rosin processing, in particular to a rosin decocting all-in-one machine.
Background
Rosin is widely applied to various industries as an important raw material, is a blocky or powdery solid at normal temperature, and needs to be heated and melted and controlled at a certain temperature according to different purposes and deep processing requirements.
The common rosin heating method is to put rosin into a container and put the rosin on a heat source for direct heating. The heat source includes: electric furnace, open fire stove, heating plate, heat conducting oil, heat conducting pipe, etc. When the rosin is boiled, the rosin is carbonized at high temperature, and the performance of the rosin is damaged. In order to ensure that the performance of the rosin is not damaged, the rosin needs to be decocted at a lower temperature (generally 120 ℃ C. and 150 ℃ C.). The rosin is amorphous solid, the thermal conductivity is poor, and the rosin in the container cannot be quickly melted at a lower boiling temperature. When the rosin is decocted, the part close to the heat source is melted, but the massive or powdery rosin wrapped by the softened rosin in the middle of the container is not melted for a long time, so that the massive or powdery rosin can be fully melted after a long time of heat preservation, and the performance of the rosin can be damaged by long-time low-temperature preservation. Therefore, the conventional method has long boiling time of rosin, low efficiency and unstable rosin quality and performance.
Some rosin devices of decocting of taking the stirring because of the agitator hangs in the rosin bucket, and the agitator does not produce the heat, can take away partial heat on the contrary, and in the in-service use, the rosin parcel that has softened is blocky or powder rosin glues on the agitator, still needs the heat preservation time of considerable just can fully melt, and the effect is not obvious.
In the traditional production process of boiled rosin, the additive is added into the rosin and then stirred by a person or a stirrer, air is easily mixed into the rosin during stirring, and moisture in the rosin and the additive cannot be removed.
Disclosure of Invention
According to the defects of the prior art, the invention provides the rosin decocting all-in-one machine, so that the rosin decocting efficiency is improved, and the rosin quality is greatly improved.
In order to solve the technical problems, the technical scheme of the invention is as follows:
the utility model provides a rosin system all-in-one of enduring, is including changing rosin device and temporary storage device, it includes cylinder, heating jar and blowing basket to change the rosin device, the heating jar top is equipped with the slide rail, sliding connection has the slider on the slide rail, the outer wall fixed connection of slider and blowing basket, both ends are opened about the blowing basket, the heating jar upper end is fixed with places the piece, the cylinder is fixed on placing the piece, the cylinder is through a push rod power output to slider, the bottom is equipped with the heat-conducting plate in the heating jar, the square first cavity that forms below the heat-conducting plate, the intussuseption of first cavity is filled with the conduction oil, be equipped with in the first cavity and be used for heating the first heating rod of accuse temperature to the conduction oil, the heating jar communicates to temporary.
Preferably, the temporary storage device comprises a first outer barrel, a first inner barrel and a first motor, the first inner barrel is arranged in the first outer barrel, one end of a first discharge pipe is communicated into the first inner barrel, a second cavity is formed between the outer wall of the first inner barrel and the inner wall of the first outer barrel, heat conduction oil is filled in the second cavity, a second heating rod used for heating and controlling the temperature of the heat conduction oil is arranged in the second cavity, the first motor is arranged at the upper end of the first outer barrel, a first stirring device is arranged in the first inner barrel, power of the first motor is output to the first stirring device, a second discharge pipe is communicated with the bottom of the first inner barrel, and the other end of the second discharge pipe penetrates through the first outer barrel.
Preferably, the first outer cylinder is made of a heat-insulating material, the first inner cylinder is made of a heat-conducting material, and the upper surface of the heat-conducting plate is of a wavy structure.
Preferably, a vacuum mixing device is arranged below the temporary storage device and comprises a second outer cylinder, a second inner cylinder, a second motor and a vacuum air pump, the second inner cylinder is arranged in the second outer cylinder, a third cavity is formed between the outer wall of the second inner cylinder and the inner wall of the second outer cylinder, heat conduction oil is filled in the third cavity, a third heating rod used for heating and controlling the temperature of the heat conduction oil is arranged in the third cavity, a sealing cover is arranged at the upper end of the second outer cylinder, the second motor is arranged on the upper side of the sealing cover, a second stirring device is arranged in the second inner cylinder, the power of the second motor is output to the second stirring device, a third discharge pipe is communicated with the bottom of the second inner cylinder, the other end of the third discharge pipe penetrates through the second outer cylinder, and the vacuum air pump is communicated to the second inner cylinder through an exhaust pipe.
Preferably, the second outer cylinder is made of a thermal insulation material, and the second inner cylinder is made of a thermal conduction material.
Preferably, a sealing ring matched with a cylinder opening of the second outer cylinder is arranged below the sealing cover.
Preferably, an installation underframe is arranged below the second outer cylinder, and a roller is arranged below the installation underframe.
Preferably, a first valve is arranged on the first discharge pipe.
Preferably, a second valve is arranged on the second discharge pipe.
Preferably, a third valve is arranged on the air exhaust pipe, and a fourth valve is arranged on the third discharge pipe.
The invention has the following characteristics and beneficial effects:
adopt above-mentioned technical scheme, through setting up the activity of cylinder drive slider to drive blowing basket back and forth movement, thereby make the rosin in the blowing basket can come the return motion at the heat-conducting plate upper surface, make rosin can not contact with same heat source for a long time, carbonization's phenomenon can not appear, has improved the quality of rosin, has improved the efficiency of changing rosin, in addition, through setting up temporary storage device, has realized the continuity of changing rosin, has further improved the efficiency of changing the rosin device.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without creative efforts.
FIG. 1 is a schematic structural view of the present invention;
fig. 2 is a schematic structural diagram of a vacuum mixing device.
In the figure, a rosin 1-melting device, a 101-discharging basket, a 102-sliding rail, a 103-sliding block, a 104-pushing rod, a 105-air cylinder, a 106-placing block, a 107-supporting rod, a 108-heating tank, a 109-first heating rod, a 110-heat conducting plate, a 111-first cavity, a 112-first valve, a 113-first discharging pipe, a 2-temporary storage device, a 201-first motor, a 202-first stirring device, a 203-first outer cylinder, a 204-first inner cylinder, a 205-second cavity, a 206-second heating rod, a 207-second valve, a 208-second discharging pipe, a 3-vacuum mixing device, a 301-second motor, a 302-third valve, a 303-vacuum pump, a 304-sealing cover, a 305-sealing ring, a, 306-a second outer cylinder, 307-an air extraction pipe, 308-a second stirring device, 309-a third cavity, 310-a fourth valve, 311-a third discharge pipe, 312-a third heating rod, 313-an installation bottom frame, 314-a roller and 315-a second inner cylinder.
Detailed Description
The following further describes embodiments of the present invention with reference to the drawings. It should be noted that the description of the embodiments is provided to help understanding of the present invention, but the present invention is not limited thereto. In addition, the technical features involved in the embodiments of the present invention described below may be combined with each other as long as they do not conflict with each other.
The invention provides a rosin decocting all-in-one machine, as shown in fig. 1, the rosin decocting all-in-one machine comprises a rosin dissolving device 1 and a temporary storage device 2, the rosin dissolving device 1 comprises an air cylinder 105, a heating tank 108 and a discharging basket 101, a slide rail 102 is arranged above the heating tank 108, a slide block 103 is connected on the slide rail 102 in a sliding mode, the slide block 103 is fixedly connected with the outer wall of the discharging basket 101, the upper end and the lower end of the discharging basket 101 are open, a placing block 106 is fixed at the upper end of the heating tank 108, the air cylinder 105 is fixed on the placing block 106, the air cylinder 105 outputs power to the slide block 103 through a push rod 104, a heat conducting plate 110 is arranged at the bottom in the heating tank 108, a first cavity 111 is formed below the heat conducting plate 110, heat conducting oil is filled in the first cavity 111, a first heating rod 109 for heating.
Among the above-mentioned technical scheme, heat-conducting oil is heated through first heating rod 109 to carry out the heat conduction through heat-conducting plate 110, make heat-conducting plate 110 reach the temperature of changing rosin, and control the temperature of heat-conducting oil through first heating rod 109. The cylinder 105 drives the sliding block 103 to move back and forth, so that the discharging basket 101 is driven to move back and forth, rosin in the discharging basket 101 moves back and forth above the heat conducting plate 110, the rosin is not in contact with the same heat source for a long time, the carbonization phenomenon is avoided, and the quality of the rosin is improved.
And through setting up temporary storage device 2, flow to the temporary storage device in through the rosin that changes rosin device 1 and melt the back, realized the continuity of changing the rosin, further improved the efficiency of changing the rosin device.
In addition, a support rod 107 is provided below the placement block 106, thereby securing the firmness of the installation of the cylinder 105.
It can be understood that, one of the sliding blocks 103 is provided with a vertical plate near the cylinder 105 side, and the power output end of the push rod 104 is fixedly connected with the vertical plate, which is a conventional technical solution and is not specifically described in this application.
Further, the temporary storage device 2 comprises a first outer cylinder 203, a first inner cylinder 204 and a first motor 201, the first inner cylinder 204 is arranged in the first outer cylinder 203, one end of a first discharge pipe 113 is communicated to the first inner cylinder 204, a second cavity 205 is formed between the outer wall of the first inner cylinder 204 and the inner wall of the first outer cylinder 203, heat conduction oil is filled in the second cavity 205, a second heating rod 206 used for heating and controlling the temperature of the heat conduction oil is arranged in the second cavity 205, the first motor 204 is arranged at the upper end of the first outer cylinder 203, a first stirring device 202 is arranged in the first inner cylinder 204, the first motor 201 outputs power to the first stirring device 202, a second discharge pipe 208 is communicated with the bottom of the first inner cylinder 204, and the other end of the second discharge pipe 208 penetrates through the first outer cylinder 203.
In the above technical scheme, the rosin melting device 1 flows the melted rosin to the temporary storage device 2 through the first discharge pipe 113, and then heats the heat conducting oil in the second cavity 205 through the second heating rod 206 and controls the temperature, so as to ensure the temperature in the temporary storage device 2 and keep the rosin in a liquid state; meanwhile, the first motor 201 runs, power is output to the first stirring device 204, and the liquid rosin is stirred through the running of the first stirring device 204, so that the rosin temporarily stored in the first inner cylinder 204 can flow up and down, and the temperature is kept uniform. In addition, through the stirring of the first stirring device 2, the rosin is prevented from carbonizing and turning yellow due to the fact that the liquid rosin is in contact with the inner wall (heat source) of the first inner cylinder 204 for a long time, and therefore the quality and the color of the rosin are guaranteed.
It can be appreciated that the inner diameter of the first inner barrel 204 decreases from top to bottom.
Further, the first outer cylinder 203 is made of a heat insulation material, so that a good heat insulation effect is achieved on the heated heat conduction oil, and in addition, the first inner cylinder 204 is made of a heat conduction material, so that the heat conduction oil in the second cavity 205 can conduct heat to the rosin in the first inner cylinder 204 in time.
Furthermore, the upper surface of the heat conducting plate 110 is in a wavy structure, so that a good heat conducting effect is achieved through the heat conducting plate 110, and due to the wavy structure, the contact area of the molten rosin on the upper surface of the heat conducting plate 110 is large, and a good guiding effect can be achieved. Through timely back pine fragrance direction to temporary storage device 2 that will melt of heat-conducting plate 110 for the rosin that the top did not melt can directly contact with the heat source, thereby realizes changing the continuity of rosin, has improved the efficiency of changing rosin.
It can be understood that the edge of the heat conducting plate 110 is provided with a guiding groove along the inner wall of the first inner cylinder 204 for guiding the melted rosin.
According to a further arrangement of the present invention, as shown in fig. 2, a vacuum mixing device 3 is arranged below the temporary storage device 2, the vacuum mixing device 3 comprises a second outer cylinder 306 and a second inner cylinder 315, the second motor 301 and the vacuum air pump 303, the second inner cylinder 315 is arranged in the second outer cylinder 306, a third cavity 309 is formed between the outer wall of the second inner cylinder 315 and the inner wall of the second outer cylinder 306, heat conduction oil is filled in the third cavity 309, a third heating rod 312 for heating and controlling the temperature of the heat conduction oil is arranged in the third cavity 309, a sealing cover 304 is arranged at the upper end of the second outer cylinder 306, the second motor 301 is arranged on the upper side of the sealing cover 304, a second stirring device 308 is arranged in the second inner cylinder 306, the power output of the second motor 301 is transmitted to the second stirring device 308, a third discharge pipe 311 is communicated with the bottom of the second inner cylinder 315, the other end of the third discharge pipe 311 penetrates through the second outer cylinder 306, and the vacuum air pump 303 is communicated to the second inner.
In the above technical scheme, the heat conducting oil in the third cavity 309 is heated by the third heating rod 312 and the temperature is controlled, so as to ensure the temperature in the vacuum mixing device 3 and keep the rosin in a liquid state; meanwhile, the second motor 301 runs, power is output to the second stirring device 308, and the liquid rosin is stirred through the running of the second stirring device 308, so that the rosin temporarily stored in the second inner cylinder 315 can flow up and down, heat convection from top to bottom is completed, and the temperature is kept uniform. In addition, through the stirring of the second stirring device 308, the rosin is prevented from carbonizing and turning yellow due to the long-time contact between the liquid rosin and the inner wall (heat source) of the second inner cylinder 315, so that the quality and color of the rosin are ensured. A sealing ring 305 which is matched with the opening of the second outer cylinder 306 is arranged below the sealing cover 304.
In addition, other ingredients are added into the melted rosin by the vacuum mixing device 3 to prepare the scaling powder of the solder wire, and the second inner cylinder 315 can be in a vacuum state by matching the sealing cover 304 with the sealing ring 305 and pumping out the air in the second inner cylinder 315 by the vacuum air pump 303. Under vacuum state, the moisture of the liquid rosin of easy discharge has significantly reduced the moisture in the scaling powder to the solder wire can not lead to the phenomenon that splashes because of moisture is too much when using, and the safety in utilization is higher, and the quality is better.
Further, the second outer cylinder 306 is made of a heat insulation material, so that a good heat insulation effect is achieved on the heated heat conduction oil, and in addition, the second inner cylinder 315 is made of a heat conduction material, so that the heat conduction oil in the third cavity 309 can conduct heat to the rosin in the second inner cylinder 315 in time.
According to the further arrangement of the invention, an installation underframe 313 is arranged below the second outer cylinder 306, and a roller 314 is arranged below the installation underframe 313. Thereby be convenient for remove vacuum compounding device 3, open sealed lid 304 after, remove vacuum compounding device 3 to temporary storage device 2 below to can flow the rosin in temporary storage device 2 to vacuum compounding device 3, simple structure, convenient operation.
Furthermore, a first valve 112 is disposed on the first discharge pipe 113.
Furthermore, a second valve 207 is provided on the second outlet pipe 208.
Further, a third valve 302 is disposed on the pumping pipe 307, and a fourth valve 310 is disposed on the third discharging pipe 311.
The invention provides a contrast test of a rosin decocting all-in-one machine and a conventional rosin device, which comprises the following steps:
description of the experiments
1. And (3) performing a rosin melting test on the constant-temperature barrel (with stirring) and the rosin decocting all-in-one machine at the same environmental temperature.
2. The constant temperature barrel (with stirring) and the rosin decocting all-in-one machine are heated through temperature control, and a test is carried out after the temperature of the heat conduction oil is stable.
3. The crushed solid hydrogenated rosin is weighed to the same weight, and is respectively added into a container for testing and timing.
4. The test was carried out 3 times at 130 ℃ and 150 ℃ respectively, to eliminate the effect of accidental factors.
5. The molten liquid rosin is put into an experimental beaker, and the color change condition of the rosin is observed visually.
Test results
From the above experimental data, the following conclusions were drawn:
1. the rosin melting efficiency of the rosin decocting all-in-one machine provided by the invention is 3 times that of a constant temperature barrel (with stirring), and the advantages are very obvious.
2. The appearance color of the rosin melted by the rosin decocting all-in-one machine provided by the invention is obviously better than that of the rosin melted by a constant temperature barrel (with stirring).
The embodiments of the present invention have been described in detail with reference to the accompanying drawings, but the present invention is not limited to the described embodiments. It will be apparent to those skilled in the art that various changes, modifications, substitutions and alterations can be made in these embodiments, including the components, without departing from the principles and spirit of the invention, and still fall within the scope of the invention.
Claims (8)
1. A rosin boiling integrated machine is characterized by comprising a rosin melting device and a temporary storage device, wherein the rosin melting device comprises an air cylinder, a heating tank and a material placing basket, a slide rail is arranged above the heating tank, the slide rail is connected with a slide block in a sliding mode, the slide block is fixedly connected with the outer wall of the material placing basket, the upper end and the lower end of the material placing basket are both open, a placing block is fixed at the upper end of the heating tank, the air cylinder is fixed on the placing block, the air cylinder outputs power to the slide block through a push rod, a heat conducting plate is arranged at the bottom in the heating tank, a first cavity is formed below the heat conducting plate, heat conducting oil is filled in the first cavity, a first heating rod used for heating and controlling the temperature of the heat conducting oil is arranged in the first cavity, and the;
the temporary storage device comprises a first outer barrel, a first inner barrel and a first motor, the first inner barrel is arranged in the first outer barrel, one end of a first discharge pipe is communicated into the first inner barrel, a second cavity is formed between the outer wall of the first inner barrel and the inner wall of the first outer barrel, heat conduction oil is filled in the second cavity, a second heating rod used for heating and controlling the temperature of the heat conduction oil is arranged in the second cavity, the first motor is arranged at the upper end of the first outer barrel, a first stirring device is arranged in the first inner barrel, the power of the first motor is output to the first stirring device, the bottom of the first inner barrel is communicated with a second discharge pipe, and the other end of the second discharge pipe penetrates through the first outer barrel;
the temporary storage device is provided with a vacuum mixing device below, the vacuum mixing device comprises a second outer cylinder, a second inner cylinder, a second motor and a vacuum air pump, the second inner cylinder is arranged in the second outer cylinder, a third cavity is formed between the outer wall of the second inner cylinder and the inner wall of the second outer cylinder, heat conduction oil is filled in the third cavity, a third heating rod used for heating and controlling the temperature of the heat conduction oil is arranged in the third cavity, a sealing cover is arranged at the upper end of the second outer cylinder, the second motor is arranged on the upper side of the sealing cover, a second stirring device is arranged in the second inner cylinder, the power of the second motor is output to the second stirring device, a third discharging pipe is communicated with the bottom of the second inner cylinder, the other end of the third discharging pipe penetrates through the second outer cylinder, and the vacuum air pump is communicated to the second inner cylinder through.
2. The rosin decocting all-in-one machine as claimed in claim 1, wherein the first outer cylinder is made of a heat insulating material, the first inner cylinder is made of a heat conducting material, and the upper surface of the heat conducting plate is in a wavy structure.
3. The rosin decocting all-in-one machine according to claim 1, wherein the second outer cylinder is made of a heat insulating material, and the second inner cylinder is made of a heat conducting material.
4. The rosin decocting all-in-one machine as claimed in claim 1, wherein a sealing ring matched with a nozzle of the second outer cylinder is arranged below the sealing cover.
5. The rosin decocting all-in-one machine as claimed in claim 1, wherein a mounting underframe is arranged below the second outer cylinder, and rollers are arranged below the mounting underframe.
6. The rosin decocting all-in-one machine as claimed in claim 1, wherein a first valve is arranged on the first discharging pipe.
7. The rosin decocting all-in-one machine as claimed in claim 1, wherein a second valve is arranged on the second discharging pipe.
8. The rosin decocting all-in-one machine according to claim 1, wherein a third valve is arranged on the exhaust pipe, and a fourth valve is arranged on the third discharge pipe.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810726274.7A CN108907511B (en) | 2018-07-04 | 2018-07-04 | Rosin decocting integrated machine |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810726274.7A CN108907511B (en) | 2018-07-04 | 2018-07-04 | Rosin decocting integrated machine |
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| Publication Number | Publication Date |
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| CN108907511A CN108907511A (en) | 2018-11-30 |
| CN108907511B true CN108907511B (en) | 2020-03-17 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201810726274.7A Active CN108907511B (en) | 2018-07-04 | 2018-07-04 | Rosin decocting integrated machine |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN116511761B (en) * | 2023-07-04 | 2023-09-05 | 天津市松本环保科技有限公司 | Soldering tin wire preparation facilities |
Family Cites Families (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH04237590A (en) * | 1991-01-22 | 1992-08-26 | Matsushita Electric Ind Co Ltd | Cream solder and production thereof and soldering material |
| JP2003166007A (en) * | 2001-03-28 | 2003-06-13 | Tamura Kaken Co Ltd | Method for manufacturing metal fine-particle, substance containing metal fine-particle, and soldering paste composition |
| CN202725073U (en) * | 2012-09-04 | 2013-02-13 | 中山翰华锡业有限公司 | Automatic rosin stirring heater |
| CN106927433B (en) * | 2017-04-18 | 2020-04-17 | 昆明鼎邦科技股份有限公司 | Crude selenium slag wet material vacuum melting equipment |
| CN206955031U (en) * | 2017-05-27 | 2018-02-02 | 新光工业（杭州）有限公司 | A kind of metering and conveying device of production engineering resin supplementary material |
| CN207327346U (en) * | 2017-10-31 | 2018-05-08 | 四川省众望科希盟科技有限公司 | A kind of production of resins mixing agitator |
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