CN108907205A - A kind of manufacturing process of brush in composite material - Google Patents

A kind of manufacturing process of brush in composite material Download PDF

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Publication number
CN108907205A
CN108907205A CN201810717597.XA CN201810717597A CN108907205A CN 108907205 A CN108907205 A CN 108907205A CN 201810717597 A CN201810717597 A CN 201810717597A CN 108907205 A CN108907205 A CN 108907205A
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raw material
powder
mesh
ratio
fineness
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CN201810717597.XA
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CN108907205B (en
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柴利春
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Datong Xincheng New Material Co Ltd
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Datong Xincheng New Material Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F7/00Manufacture of composite layers, workpieces, or articles, comprising metallic powder, by sintering the powder, with or without compacting wherein at least one part is obtained by sintering or compression
    • B22F7/02Manufacture of composite layers, workpieces, or articles, comprising metallic powder, by sintering the powder, with or without compacting wherein at least one part is obtained by sintering or compression of composite layers
    • B22F1/0003
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F3/00Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sintering; Apparatus specially adapted therefor ; Presses and furnaces
    • B22F3/12Both compacting and sintering
    • B22F3/14Both compacting and sintering simultaneously
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R43/00Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
    • H01R43/12Manufacture of brushes

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Composite Materials (AREA)
  • Materials Engineering (AREA)
  • Motor Or Generator Current Collectors (AREA)
  • Powder Metallurgy (AREA)

Abstract

The invention discloses a kind of manufacturing process of brush in composite material, include the following steps:S1, raw material;S2, graphite powder, coke blacking, curing tungsten powder, modified coal asphalt are according to parts by weight than for 1-1.5:1-2:0.2-0.4:The ratio of 0.6-1 is uniformly mixed, and is then heated to 120 DEG C -150 DEG C, is subsequently poured into and the particle that partial size is 20-40 millimeters is made in pelletizer, obtains basal granule;Basal granule is put into roaster, protection gas is passed through, 2600 DEG C of -3000 DEG C of holdings 4-6 hours is heated to, makes its graphitization, then crushes to partial size and is not more than 5 millimeters of particle;S3, preparation work layer raw material, transition zone raw material, welding layer raw material;S4, by working lining raw material, transition zone raw material, welding layer raw material respectively according to thickness ratio be 15-20:6-8:The thickness of 3-4 is successively laid in graphite grinding tool, then passes to argon gas as protection gas at 850 DEG C -950 DEG C, pressure is hot-forming, retention time 20-30min under the pressure of 30-45MPa, obtains bulk material;S5, above-mentioned bulk material is processed into brush base.

Description

A kind of manufacturing process of brush in composite material
Technical field
The present invention relates to a kind of brushes, more particularly to a kind of manufacturing process of brush in composite material.
Background technique
Brush(Brush)It is an important component of motor, is responsible for conducting between rotary part and stationary parts Electric current.Because relatively multi-purpose graphite is made, therefore also referred to as carbon brush.
Silver-colored brush material is aerospace instrument system, automatically controls in Xu Tong and motor, electrical and circuit device Essential electric elements are responsible for the vital tasks such as transmitting electric energy, electric signal, contact and disjunction circuit.Therefore, right at present The low wear rate and long service life of silver-colored brush, the performance requirements such as low resistance, low friction thermogenesis performance, low electric noise are higher.
Although existing product has had the product that can reach above-mentioned standard, its manufacturing cost is higher, complex process, It just directly results in that finished product is on the high side, is unfavorable for the market competition of producer.
Therefore, applicant proposes a kind of manufacturing process of brush in composite material, manufactures composite material by new technique Brush, and end properties are poor unlike main product on the market.
Summary of the invention
In view of the above drawbacks of the prior art, technical problem to be solved by the invention is to provide a kind of composite material electricity The manufacturing process of brush.
To achieve the above object, the present invention provides a kind of manufacturing process of brush in composite material, include the following steps:
S1, raw material, modified coal asphalt, softening point are 90-100 DEG C, and coking value is >=55%, ash content≤0.20%, fineness when room temperature For 100-120 mesh;
Graphite powder, granularity are not more than 2 μm;
Coke blacking, 100-120 mesh;
Curing tungsten powder, fineness are 100-120 mesh;
Silver powder, fineness are 90-100 mesh, purity 99.9%;
Electrolytic copper powder, fineness are 90-100 mesh, purity 99.9%;
Copper powder, fineness are 90-100 mesh, purity 99.9%;
S2, graphite powder, coke blacking, curing tungsten powder, modified coal asphalt are according to parts by weight than for 1-1.5:1-2:0.2-0.4: The ratio of 0.6-1 is uniformly mixed;Dehydrated alcohol can be added when mixing and carry out wet mixing, air-dried after the completion of mixing and obtain mixing carbon Powder;
Mixing carbon dust is heated to 120 DEG C -150 DEG C, so that modified coal asphalt softens, is subsequently poured into pelletizer and partial size is made is 20-40 millimeters of particle obtains basal granule;
Basal granule is put into roaster, protection gas is passed through(Inert gas or nitrogen), it is heated to 2600 DEG C of -3000 DEG C of holding 4-6 Hour, make its graphitization, then crushes to partial size and be not more than 5 millimeters of particle;
S3, by silver powder, electrolytic copper powder, curing tungsten powder, S2 treated basal granule according to parts by weight than for 3-4:3-4:1-2: The ratio of 0.5-1 is uniformly mixed, and obtains working lining raw material;
By silver powder, curing tungsten powder according to parts by weight than for 1-2:The ratio of 0.2-0.6 is uniformly mixed, and it is former to obtain transition zone Material;
By silver powder, copper powder according to parts by weight than for 3-4:The ratio of 2-3 is uniformly mixed, and obtains welding layer raw material;
S4, by working lining raw material, transition zone raw material, welding layer raw material respectively according to thickness ratio be 15-20:6-8:The thickness of 3-4 It is successively laid in graphite grinding tool, then passes to argon gas as protection gas at 850 DEG C -950 DEG C, pressure is the pressure of 30-45MPa Under hot-forming, retention time 20-30min, obtain bulk material, it is preferable that the bulk material having a size of:20㎜*30 ㎜*25㎜;
S5, above-mentioned bulk material is processed into brush base.
The beneficial effects of the invention are as follows:Present invention process is simple, and manufacturing cost is relatively low, and end properties are not weaker than in the market Mainstream finished product, even better than import finished product.Therefore, bigger profit margin can be brought for enterprise, improves the competition of enterprise Power.
Specific embodiment
Below with reference to embodiment, the invention will be further described:
Embodiment one
A kind of manufacturing process of brush in composite material, includes the following steps:
S1, raw material, modified coal asphalt, softening point are 90-100 DEG C, and coking value is >=55%, ash content≤0.20%, fineness when room temperature For 100-120 mesh;
Graphite powder, granularity are not more than 2 μm;
Coke blacking, 100-120 mesh;
Curing tungsten powder, fineness are 100-120 mesh;
Silver powder, fineness are 90-100 mesh, purity 99.9%;
Electrolytic copper powder, fineness are 90-100 mesh, purity 99.9%;
Copper powder, fineness are 90-100 mesh, purity 99.9%;
S2, graphite powder, coke blacking, curing tungsten powder, modified coal asphalt are according to parts by weight than being 1:2:0.8:0.4:1 ratio It is uniformly mixed;Dehydrated alcohol is added when mixing and carries out wet mixing, is air-dried after the completion of mixing and obtains mixing carbon dust;
Mixing carbon dust is heated to 130 DEG C, so that modified coal asphalt softens, being subsequently poured into pelletizer and partial size is made is 30 millimeters Particle, obtain basal granule;
Basal granule is put into roaster, protection gas is passed through(Inert gas or nitrogen), it is heated to 2800 DEG C and is kept for 5 hours, makes it Then graphitization crushes to partial size and is not more than 3 millimeters of particle;
S3, by silver powder, electrolytic copper powder, curing tungsten powder, S2 treated basal granule according to parts by weight than being 4:4:1.5:0.8 Ratio is uniformly mixed, and obtains working lining raw material;
By silver powder, curing tungsten powder according to parts by weight than being 1.5:0.5 ratio is uniformly mixed, and obtains transition zone raw material;
By silver powder, copper powder according to parts by weight than being 3.5:3 ratio is uniformly mixed, and obtains welding layer raw material;
S4, by working lining raw material, transition zone raw material, welding layer raw material respectively according to thickness ratio be 18:7:4 thickness is successively laid with In graphite grinding tool, argon gas is then passed to as protection gas at 900 DEG C, it is hot-forming under the pressure that pressure is 35MPa, when holding Between 30min, obtain bulk material;
S5, above-mentioned bulk material is processed into brush base.
Embodiment two
A kind of manufacturing process of brush in composite material, includes the following steps:
S1, raw material, modified coal asphalt, softening point are 90-100 DEG C, and coking value is >=55%, ash content≤0.20%, fineness when room temperature For 100-120 mesh;
Graphite powder, granularity are not more than 2 μm;
Coke blacking, 100-120 mesh;
Curing tungsten powder, fineness are 100-120 mesh;
Silver powder, fineness are 90-100 mesh, purity 99.9%;
Electrolytic copper powder, fineness are 90-100 mesh, purity 99.9%;
Copper powder, fineness are 90-100 mesh, purity 99.9%;
S2, graphite powder, coke blacking, curing tungsten powder, modified coal asphalt are according to parts by weight than being 1.5:1.5:0.3:1 ratio It is uniformly mixed;Dehydrated alcohol can be added when mixing and carry out wet mixing, air-dried after the completion of mixing and obtain mixing carbon dust;
Mixing carbon dust is heated to 140 DEG C, so that modified coal asphalt softens, being subsequently poured into pelletizer and partial size is made is 35 millimeters Particle, obtain basal granule;
Basal granule is put into roaster, protection gas is passed through(Inert gas or nitrogen), it is heated to 3000 DEG C and is kept for 4 hours, makes it Then graphitization crushes to partial size and is not more than 3 millimeters of particle;
S3, by silver powder, electrolytic copper powder, curing tungsten powder, S2 treated basal granule according to parts by weight than being 3:4:2:1 ratio Example is uniformly mixed, and obtains working lining raw material;
By silver powder, curing tungsten powder according to parts by weight than being 2:0.5 ratio is uniformly mixed, and obtains transition zone raw material;
By silver powder, copper powder according to parts by weight than being 3.5:2 ratio is uniformly mixed, and obtains welding layer raw material;
S4, by working lining raw material, transition zone raw material, welding layer raw material respectively according to thickness ratio be 20:6:3 thickness is successively laid with In graphite grinding tool, argon gas is then passed to as protection gas at 930 DEG C, it is hot-forming under the pressure that pressure is 40MPa, when holding Between 25min, obtain bulk material;
S5, bulk material made of S4 is processed into brush base.
Embodiment three
A kind of manufacturing process of brush in composite material, includes the following steps:
S1, raw material, modified coal asphalt, softening point are 90-100 DEG C, and coking value is >=55%, ash content≤0.20%, fineness when room temperature For 100-120 mesh;
Graphite powder, granularity are not more than 2 μm;
Coke blacking, 100-120 mesh;
Curing tungsten powder, fineness are 100-120 mesh;
Silver powder, fineness are 90-100 mesh, purity 99.9%;
Electrolytic copper powder, fineness are 90-100 mesh, purity 99.9%;
Copper powder, fineness are 90-100 mesh, purity 99.9%;
S2, graphite powder, coke blacking, curing tungsten powder, modified coal asphalt are according to parts by weight than being 1.2:1.8:0.4:1 ratio It is uniformly mixed;Dehydrated alcohol can be added when mixing and carry out wet mixing, air-dried after the completion of mixing and obtain mixing carbon dust;
Mixing carbon dust is heated to 150 DEG C, so that modified coal asphalt softens, being subsequently poured into pelletizer and partial size is made is 25 millimeters Particle, obtain basal granule;
Basal granule is put into roaster, protection gas is passed through(Inert gas or nitrogen), it is heated to 2700 DEG C and is kept for 6 hours, makes it Then graphitization crushes to partial size and is not more than 5 millimeters of particle;
S3, by silver powder, electrolytic copper powder, curing tungsten powder, S2 treated basal granule according to parts by weight than being 4:3.2:1.8: 1 Ratio be uniformly mixed, obtain working lining raw material;
By silver powder, curing tungsten powder according to parts by weight than being 1.2:0.4 ratio is uniformly mixed, and obtains transition zone raw material;
By silver powder, copper powder according to parts by weight than being 3.5:2 ratio is uniformly mixed, and obtains welding layer raw material;
S4, by working lining raw material, transition zone raw material, welding layer raw material respectively according to thickness ratio be 16:6:4 thickness is successively laid with In graphite grinding tool, argon gas is then passed to as protection gas at 950 DEG C, it is hot-forming under the pressure that pressure is 45MPa, when holding Between 20min;
S5, above-mentioned bulk material is processed into brush base.
Place is not described in detail by the present invention, is the well-known technique of those skilled in the art.
The preferred embodiment of the present invention has been described in detail above.It should be appreciated that those skilled in the art without It needs creative work according to the present invention can conceive and makes many modifications and variations.Therefore, all technologies in the art Personnel are available by logical analysis, reasoning, or a limited experiment on the basis of existing technology under this invention's idea Technical solution, all should be within the scope of protection determined by the claims.

Claims (4)

1. a kind of manufacturing process of brush in composite material, which is characterized in that include the following steps:
S1, raw material, modified coal asphalt, graphite powder, coke blacking, curing tungsten powder, silver powder, electrolytic copper powder, copper powder;
S2, graphite powder, coke blacking, curing tungsten powder, modified coal asphalt are according to parts by weight than for 1-1.5:1-2:0.2-0.4: The ratio of 0.6-1 is uniformly mixed, and is then heated to 120 DEG C -150 DEG C, so that modified coal asphalt softens, is subsequently poured into pelletizer The particle that partial size is 20-40 millimeters is made, obtains basal granule;
Basal granule is put into roaster, protection gas is passed through, 2600 DEG C of -3000 DEG C of holdings 4-6 hours is heated to, makes its graphitization, Then it crushes to partial size and is not more than 5 millimeters of particle;
S3, by silver powder, electrolytic copper powder, curing tungsten powder, S2 treated basal granule according to parts by weight than for 3-4:3-4:1-2: The ratio of 0.5-1 is uniformly mixed, and obtains working lining raw material;
By silver powder, curing tungsten powder according to parts by weight than for 1-2:The ratio of 0.2-0.6 is uniformly mixed, and it is former to obtain transition zone Material;
By silver powder, copper powder according to parts by weight than for 3-4:The ratio of 2-3 is uniformly mixed, and obtains welding layer raw material;
S4, by working lining raw material, transition zone raw material, welding layer raw material respectively according to thickness ratio be 15-20:6-8:The thickness of 3-4 It is successively laid in graphite grinding tool, then passes to argon gas as protection gas at 850 DEG C -950 DEG C, pressure is the pressure of 30-45MPa Under hot-forming, retention time 20-30min, obtain bulk material;
S5, above-mentioned bulk material is processed into brush base.
2. manufacturing process as described in claim 1, which is characterized in that the requirement of each raw material is as follows in S1:
Modified coal asphalt, softening point are 90-100 DEG C, and coking value is >=55%, ash content≤0.20%, and fineness is 100-120 when room temperature Mesh;
Graphite powder, granularity are not more than 2 μm;
Coke blacking, 100-120 mesh;
Curing tungsten powder, fineness are 100-120 mesh;
Silver powder, fineness are 90-100 mesh, purity 99.9%;
Electrolytic copper powder, fineness are 90-100 mesh, purity 99.9%;
Copper powder, fineness are 90-100 mesh, purity 99.9%.
3. manufacturing process as described in claim 1, which is characterized in that dehydrated alcohol is added when mixing in S2 and carries out wet mixing, mixes It is air-dried after the completion of closing and obtains mixing carbon dust.
4. manufacturing process as described in claim 1, which is characterized in that bulk material described in S4 having a size of:20㎜*30 ㎜*25㎜。
CN201810717597.XA 2018-07-03 2018-07-03 Manufacturing process of composite material electric brush Active CN108907205B (en)

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CN108907205B CN108907205B (en) 2020-07-28

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Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1874080A (en) * 2006-05-27 2006-12-06 合肥工业大学 Brush in composite material of carbon fiber and graphite based on silver
DE102006051678A1 (en) * 2006-10-30 2008-05-15 Schunk Modultechnik Gmbh Sliding contact i.e. carbon brush, has two layers e.g. sliding surface-sided running layer and sliding surface lying layer, with surfaces turned towards each other, where lying layer consists of resistor material with resistance process
CN102263349A (en) * 2011-06-10 2011-11-30 陕西科技大学 Electric brush made of copper-graphite composite material and used for motor
CN102882101A (en) * 2012-10-26 2013-01-16 海门市通达碳业有限公司 Novel electric brush production technology
CN102904145A (en) * 2012-10-26 2013-01-30 海门市通达碳业有限公司 Production process of wear-resistant electric brush
CN103972758A (en) * 2014-03-05 2014-08-06 台州昊泽碳制品有限公司 Low-noise motor and electric brush combination
CN105130436A (en) * 2015-08-25 2015-12-09 自贡东新电碳有限责任公司 Preparation method for high-resistivity carbon black-based electrographite electric brush material
CN105236983A (en) * 2015-10-20 2016-01-13 大同新成新材料股份有限公司 Method for preparing high-speed train pantograph carbon sliding plate through new process
CN106505391A (en) * 2015-09-08 2017-03-15 苏州东南碳制品有限公司 A kind of material for preparing passenger car start and stop carbon brush used for electric engine

Patent Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1874080A (en) * 2006-05-27 2006-12-06 合肥工业大学 Brush in composite material of carbon fiber and graphite based on silver
DE102006051678A1 (en) * 2006-10-30 2008-05-15 Schunk Modultechnik Gmbh Sliding contact i.e. carbon brush, has two layers e.g. sliding surface-sided running layer and sliding surface lying layer, with surfaces turned towards each other, where lying layer consists of resistor material with resistance process
CN102263349A (en) * 2011-06-10 2011-11-30 陕西科技大学 Electric brush made of copper-graphite composite material and used for motor
CN102882101A (en) * 2012-10-26 2013-01-16 海门市通达碳业有限公司 Novel electric brush production technology
CN102904145A (en) * 2012-10-26 2013-01-30 海门市通达碳业有限公司 Production process of wear-resistant electric brush
CN103972758A (en) * 2014-03-05 2014-08-06 台州昊泽碳制品有限公司 Low-noise motor and electric brush combination
CN105130436A (en) * 2015-08-25 2015-12-09 自贡东新电碳有限责任公司 Preparation method for high-resistivity carbon black-based electrographite electric brush material
CN106505391A (en) * 2015-09-08 2017-03-15 苏州东南碳制品有限公司 A kind of material for preparing passenger car start and stop carbon brush used for electric engine
CN105236983A (en) * 2015-10-20 2016-01-13 大同新成新材料股份有限公司 Method for preparing high-speed train pantograph carbon sliding plate through new process

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