CN108906532A - Brake disc surface covering solidifies heating device and brake disc surface covering coating equipment - Google Patents
Brake disc surface covering solidifies heating device and brake disc surface covering coating equipment Download PDFInfo
- Publication number
- CN108906532A CN108906532A CN201810958591.1A CN201810958591A CN108906532A CN 108906532 A CN108906532 A CN 108906532A CN 201810958591 A CN201810958591 A CN 201810958591A CN 108906532 A CN108906532 A CN 108906532A
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- CN
- China
- Prior art keywords
- workpiece
- brake disc
- pipeline
- induction
- surface covering
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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- 238000010438 heat treatment Methods 0.000 title claims abstract description 82
- 239000011248 coating agent Substances 0.000 title claims abstract description 43
- 238000000576 coating method Methods 0.000 title claims abstract description 43
- 230000006698 induction Effects 0.000 claims abstract description 78
- 238000001816 cooling Methods 0.000 claims description 23
- 239000007921 spray Substances 0.000 claims description 22
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 22
- 230000005540 biological transmission Effects 0.000 claims description 17
- 238000010926 purge Methods 0.000 claims description 16
- 238000004140 cleaning Methods 0.000 claims description 11
- 238000012545 processing Methods 0.000 claims description 11
- 230000000694 effects Effects 0.000 claims description 9
- 238000000034 method Methods 0.000 claims description 9
- 238000001035 drying Methods 0.000 claims description 7
- 230000001681 protective effect Effects 0.000 claims description 6
- 238000007664 blowing Methods 0.000 claims description 5
- 238000005237 degreasing agent Methods 0.000 claims description 5
- 239000013527 degreasing agent Substances 0.000 claims description 5
- 238000000605 extraction Methods 0.000 claims description 3
- 239000010410 layer Substances 0.000 claims 3
- 239000002345 surface coating layer Substances 0.000 claims 1
- 238000007711 solidification Methods 0.000 abstract description 2
- 230000008023 solidification Effects 0.000 abstract description 2
- 238000004519 manufacturing process Methods 0.000 description 8
- 230000002633 protecting effect Effects 0.000 description 6
- 238000010586 diagram Methods 0.000 description 4
- 239000003973 paint Substances 0.000 description 4
- 238000010422 painting Methods 0.000 description 3
- 239000013556 antirust agent Substances 0.000 description 1
- 238000005266 casting Methods 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
- B05D3/02—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by baking
- B05D3/0254—After-treatment
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/0221—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work characterised by the means for moving or conveying the objects or other work, e.g. conveyor belts
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/0221—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work characterised by the means for moving or conveying the objects or other work, e.g. conveyor belts
- B05B13/0228—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work characterised by the means for moving or conveying the objects or other work, e.g. conveyor belts the movement of the objects being rotative
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B16/00—Spray booths
- B05B16/20—Arrangements for spraying in combination with other operations, e.g. drying; Arrangements enabling a combination of spraying operations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
- B05D3/04—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to gases
- B05D3/0466—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to gases the gas being a non-reacting gas
- B05D3/048—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to gases the gas being a non-reacting gas for cooling
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
- B05D3/10—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by other chemical means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
- B05D3/12—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by mechanical means
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Coating Apparatus (AREA)
Abstract
The invention discloses a kind of induction heating apparatuses, also disclose a kind of brake disc surface covering coating equipment with the induction heating apparatus.A kind of brake disc surface covering solidification heating device, including pipeline, along several induction coils of pipeline setting, several workpiece placement racks moved along pipeline, the workpiece placement rack includes support rod, one workpiece is at least corresponding with an induction coil, the induction coil is each formed with lateral openings and along the induction heating area of conveying direction side opening before and after pipeline, the workpiece placement rack is combined with Workpiece rotating device, the width in the induction heating area is greater than the radius of the workpiece, the anterior-posterior length in the induction heating area is greater than the diameter of the workpiece, when workpiece along pipeline so that the left-half of workpiece or right half part are fully located in induction heating area when, the workpiece placement rack stops movement, workpiece rotates under the control of the Workpiece rotating device simultaneously, and the induction coil is powered.
Description
Technical field
The present invention relates to a kind of induction heating apparatuses, further relate to a kind of brake panel surface painting with the induction heating apparatus
Layer coating equipment.
Background technique
With the rapid development of auto industry, automobile demand amount is continuously improved, and auto industry has developed into national pillar
Industry, for brake disc as key wear component in brake system of car, the demand of brake disc is very big.Brake disc belongs to casting
The influence of product, climate and use environment, brake panel surface is easily got rusty, to weaken brake disc performance.In order to solve to brake
Panel surface get rusty and wear problem, need in brake disc external coating coating.
Summary of the invention
The object of the present invention is to provide it is a kind of can improve coating protecting effect on brake disc, can be shortened the coating treatment used time with
The brake disc surface covering for improving production efficiency solidifies heating device.
To achieve the above object, the present invention adopts the following technical scheme that：A kind of brake disc surface covering solidification heating device,
Including pipeline, several induction coils along pipeline setting, several workpiece placement racks for moving along pipeline, the workpiece is put
Setting seat includes support rod, and workpiece is placed horizontally at post upper, and a workpiece is at least corresponding with an induction coil, the sense
Coil is answered to be each formed with lateral openings and along the induction heating area of conveying direction side opening before and after pipeline, the workpiece placement rack
It is combined with Workpiece rotating device, the width in the induction heating area is greater than the radius of the workpiece, before the induction heating area
Afterwards length be greater than the workpiece diameter, when workpiece along pipeline so that the left-half of workpiece or right half part are fully located at sense
When answering in heating zone, the workpiece placement rack stops movement, while workpiece rotates under the control of the Workpiece rotating device, and
The induction coil is powered.
The present invention is powered by induction coil and generates magnetic field, is converted into magnetic energy by electric energy and is then converted to thermal energy to carry out work
The thermally equivalent of each section coating on workpiece is realized in the heating of coating on part by the rotation of workpiece, to guarantee the property of coating
Can, to guarantee coating to the protecting effect of workpiece.Wherein, the width in induction heating area is greater than the radius of workpiece, induction heating area
Anterior-posterior length be greater than the diameter of workpiece, so as to there is a safety clearance between induction coil and workpiece, to avoid coating burning
It ruins.In the present invention, each workpiece at least corresponds to an induction coil, can be heated by an induction coil to workpiece,
Workpiece can be heated by multiple induction coils multiple（Preheating and different temperatures are carried out to workpiece by multiple induction coils respectively
Heating）；The present invention is equipped with multiple workpiece placement racks and multiple induction coils, can be by the movement of workpiece placement rack so that multiple works
Part is moved in the induction heating area an of induction coil, and production efficiency can be improved in heating while being able to achieve multiple workpiece.
Preferably, the pipeline is equipped with conveying wire frame, fixation is arranged on the support rod of the workpiece placement rack
There is rotating wheel, the conveying wire frame is up to less equipped with the first driving wheel and the second driving wheel, first driving wheel and second
Transmission belt is surrounded with outside driving wheel, first driving wheel and Motor Shaft link, and the rotating wheel is located at the biography for surrounding annular
Dynamic band outer circumferential, and rotating wheel outer rim and transmission belt outer surface are formed with intermeshing toothing, first driving wheel
Rotation is to drive transmission belt movable, so that rotating wheel be driven to rotate.
By the cooperation of transmission belt and rotating wheel, so that the rotational angle of each workpiece is adjustable, to realize workpiece turning collar
Several accurate adjusting, to improve production efficiency of the invention.
Preferably, the quantity of the transmission belt is one, the rotating wheel on all workpiece placement racks with the transmission
Band cooperation rotation.
It does not need each workpiece placement rack and matches unification Workpiece rotating device, so that the structure of apparatus of the present invention is more simple
Single, so that apparatus of the present invention production cost is lower, while apparatus of the present invention have and can control simultaneously to the rotation of all workpiece
The advantages of processed.
Preferably, the conveying wire frame is equipped with support platform, the support platform is formed with front and back through for branch
The guide groove that strut passes through, the support rod are equipped with support base, and the support base includes upper mounted plate and fixing sleeve, described solid
It is set in outside support rod and is fixed with upper mounted plate calmly, several fixing sleeve bearings, institute are equipped between the fixing sleeve and support rod
It states upper mounted plate to be formed with up and down through the through-hole passed through for support rod, fixed plate or so opposite sides is equipped with
Movable pulley, the upper movable pulley are supported in the support platform.
Above-mentioned setting to avoid because support rod it is longer caused by support rod skew situation occur, to guarantee the water of workpiece
Placing flat and horizontal rotation, to guarantee being evenly heated for coating.
Preferably, the workpiece placement rack is set on conveyor track, guide post is equipped at left and right sides of the conveyor track
And it is fixed on the guide pad of guide post upper end, the workpiece placement rack is limited between the guide pad of the left and right sides, Suo Yougong
Part placement rack is both connected on a conveyor chain, and the conveyor chain activity is to drive the workpiece placement rack along conveyor chain
It is mobile, bottom plate is equipped on the downside of the workpiece placement rack, described bottom plate or so opposite sides is equipped with downslide driving wheel, institute
Downslide driving wheel is stated to be supported on conveyor track.
Double swerve of the setting of conveyor track and guide pad to avoid workpiece placement rack when mobile, to guarantee that workpiece can be accurate
Into induction heating area, to guarantee being evenly heated for coating.The present invention is by the movement of a conveyor chain to drive all works
The manufacture of the movement of part placement rack, apparatus of the present invention is more convenient, and stability in use of the invention is more preferable.
Add preferably, the cross section inner edge shape in the constituted induction heating area of induction coil and workpiece are located at induction
The cross section outer rim shape of hot-zone inner part is identical；The heating power of the induction coil is adjustable or the induction coil at least
Including several first induction coils and several second induction coils, first induction coil and the second induction coil heating power
It is different.
The cross section inner edge shape and workpiece in induction heating area are located at the cross section outer rim shape of induction heating area inner part
It is identical, so that workpiece each section coating is heated evenly, the low situation of portion temperature high part position temperature is not had and is occurred.
The heating of the different temperatures of workpiece can be realized by the temperature change of an induction coil, can also pass through different heating temperature
Induction coil carries out the heating of different temperatures to workpiece.
Preferably, the conveying wire frame is equipped with housing to be formed with heating chamber, the induction coil is respectively positioned on
In the heating chamber, the conveying wire frame is equipped with protective cover, and the protective cover is equipped with the recessing groove passed through for support rod,
The support rod is equipped with shield, and the distance of the left and right sides of the shield is greater than the width of the recessing groove, on the housing
Equipped with air inlet, air inlet is used for the extraction of heating chamber indoor exhaust air.
The present invention also provides a kind of brake panel surfaces that can be improved workpiece coating protecting effect, improve paint coating efficiency
Paint coating equipment.
To achieve the above object, the present invention adopts the following technical scheme that：A kind of brake dish cart with above-mentioned heating device
Finishing coat coating equipment, including workpiece purge chamber, feeding room, spray booth, heating room, strong wind cooling room, the pipeline is successively
The workpiece purge chamber, feeding room, spray booth, heating room, strong wind cooling room are connected, it is clear that the workpiece purge chamber includes at least water
It washes, blow the step of water process, drying and cooling down, the water process of blowing is for blowing the remaining ejected wash water of workpiece surface
It walks.
This equipment is more preferable to the cleaning effect of workpiece, the painting effect of follow-up coating can be kept more preferable, can effectively avoid coating
Fall off.
Preferably, the workpiece purge chamber successively include to the processing of the degreasing agent of workpiece, water cleaning, antirust at least once
It handles, blow water process, drying cooling processing, the feeding room is used to for workpiece being placed on the support rod of workpiece placement rack, institute
Spray booth is stated using robot in workpiece surface coating coating, subsequent workpiece enters blanking after the cooling of strong wind cooling room, described de-
Rouge agent processing, water cleaning, antirust treatment pass through bilevel spray head and are operated, several spray heads of the workpiece on upper layer
It is moved between several spray heads of lower layer.
Above-mentioned setting is so that the treatment effect of workpiece surface is more preferable, so that the painting effect of coating is more preferable in subsequent workpiece.
Preferably, the pipeline includes the first pipeline and the second pipeline, first pipeline connects workpiece
Purge chamber and feeding room simultaneously constitute conveying loop, and second pipeline is for connecting feeding room, spray booth, heating room, high wind
Cooling chamber simultaneously constitutes conveying loop.
The above-mentioned automation workpiece cleaning for being situated so as to present device, paint coating, coating are heating and curing, workpiece is cold
But the process of blanking can make the production efficiency of Workpiece coating coating to improve present device.
The present invention have can improve coating protecting effect on brake disc, can be shortened the coating treatment used time with improve production effect
Rate.
Detailed description of the invention
Fig. 1 is a kind of structural schematic diagram of heating device of the present invention；
Fig. 2 is a kind of structural schematic diagram of the workpiece placement rack of heating device of the present invention；
Fig. 3 is another structural schematic diagram of heating device of the present invention；
Fig. 4 is a kind of structural schematic diagram of equipment of the invention.
Specific embodiment
Below according to the drawings and specific embodiments, the invention will be further described.
As shown in Fig. 1 to Fig. 3, a kind of brake disc surface covering of the invention solidifies heating device, including pipeline, along defeated
Several induction coils 1 of line sending setting, several workpiece placement racks 20 moved along pipeline, workpiece placement rack includes support rod
21, workpiece 2 is placed horizontally at 21 upper end of support rod, and induction coil 1 is formed with lateral openings and along conveying direction before and after pipeline
The induction heating area 10 of side opening, workpiece placement rack 20 are combined with Workpiece rotating device 30, and the width in induction heating area 10 is greater than
The radius of workpiece 2, the anterior-posterior length in induction heating area 10 be greater than the diameter of workpiece 2, when workpiece 2 along pipeline so that workpiece 2
When left-half or right half part are fully located in induction heating area 10, workpiece placement rack 20 stops movement, while workpiece 2 is in work
It is rotated under the control of part rotating device 30, the energization of induction coil 1 is heated with the coating to 2 surface of workpiece.1 institute of induction coil
The cross section inner edge shape and workpiece 2 that constitute induction heating area 10 are located at the cross section outer rim shape of 10 inner part of induction heating area
Identical, induction coil 1 is connected with intermediate-frequency transformer.
Wherein, a workpiece 2 is corresponding with three induction coils 1, and the heating power of three induction coils is different, passes through three
Induction coil successively preheats workpiece, higher temperature heating, is heated at high temperature.
Pipeline is equipped with conveying wire frame 4, is arranged on the support rod 21 of workpiece placement rack 20 and is fixed with rotating wheel 22, defeated
At least provided with the first driving wheel 41 and the second driving wheel 42,42 periphery of the first driving wheel 41 and the second driving wheel on line sending frame 4
It is wound with transmission belt（It is not drawn into figure）, the shaft linkage of the first driving wheel 41 and motor 5, rotating wheel 22, which is located at, surrounds annular biography
Dynamic band outer circumferential, and 22 outer rim of rotating wheel and transmission belt outer surface are formed with intermeshing toothing, the first driving wheel 41
Rotation is movable to drive transmission belt, so that rotating wheel 22 be driven to rotate.The quantity of transmission belt is one, all workpiece placement racks 20
On rotating wheel 22 with transmission belt cooperate rotate.
It conveys wire frame 4 and is equipped with support platform 43, support platform 43 is formed with front and back through passing through for support rod 21
Guide groove 44, support rod 21 are equipped with support base, and support base includes upper mounted plate 45 and fixing sleeve 46, and fixing sleeve 46 is set in branch
Strut 21 is outer and fixed with upper mounted plate 45, and several fixing sleeve bearings 47, upper mounted plate are equipped between fixing sleeve 46 and support rod 21
45 are formed with up and down through the through-hole passed through for support rod 21, and 45 or so opposite sides of upper mounted plate is equipped with movable pulley
48, upper movable pulley 48 is supported in support platform 43.
Workpiece placement rack 20 is set on conveyor track 51, and guide post 52 is equipped at left and right sides of conveyor track 51 and is fixed on and is led
To the guide pad 53 of column upper end, workpiece placement rack 20 is limited between the guide pad 53 of the left and right sides, all workpiece placement racks
20 are both connected on a conveyor chain 50, and 50 activity of conveyor chain is to drive workpiece placement rack 20 to move along conveyor chain, work
Bottom plate 23 is equipped on the downside of part placement rack 20,23 or so opposite sides of bottom plate is equipped with downslide driving wheel 24, downslide driving wheel
24 are supported on conveyor track 51, and conveyor track 51 is set on conveying wire frame 4, and downslide driving wheel 24 and upper movable pulley 48 are axis
It holds.
It conveys wire frame 4 and is equipped with housing 54 to be formed with heating chamber 55, induction coil 1 is respectively positioned on heating chamber 55
Interior, conveying wire frame 4 is equipped with protective cover 56, and protective cover 56 is equipped with the recessing groove 57 that passes through for support rod 21, on support rod 21
Equipped with shield 25, the distance of the left and right sides of shield 25 is greater than the width of recessing groove 57, and housing 54 is equipped with air inlet 58, air draught
Extraction of the mouth 58 for exhaust gas in heating chamber 55.
As shown in Figure 4, it can improve workpiece coating protecting effect the present invention also provides a kind of, improve paint coating efficiency
Brake disc surface covering coating equipment, including workpiece purge chamber 100, feeding room 200, spray booth 300, heating room 400, forced air cooling
But room 500, pipeline are sequentially connected workpiece purge chamber 100, feeding room 200, spray booth 300, heating room 400, strong wind cooling room
500.Workpiece purge chamber 100 include at least water cleaning, blow the step of water process, drying and cooling down, blow water process for will
The dust particles of workpiece surface and remaining ejected wash water are blown away.Workpiece purge chamber 100 successively includes the degreasing agent processing to workpiece
Ungrease treatment room 101, carry out the water purge chamber 102 of water cleaning, the antirust treatment room 103 of antirust treatment, blowing processing are blown
Air compartment 104, the drying room 105 of drying cooling processing and cooling down room 107.Degreasing agent processing, water cleaning, antirust agent processing are logical
It crosses bilevel spray head to be operated, workpiece moves between several spray heads on upper layer and several spray heads of lower layer.
Feeding room 200 is used to for workpiece being placed on the support rod 21 of workpiece placement rack 20, and spray booth 300 uses robot
It in workpiece surface coating coating, heats and is equipped with the induction coil 1 in room 400, enter forced air cooling after surface coating heating
But blanking after room 500 is cooling.Pipeline includes the first pipeline and the second pipeline 600, and the first pipeline connects workpiece cleaning
Room 100 and feeding room 200 simultaneously constitute conveying loop, and the second pipeline 600 is for connecting feeding room 200, spray booth 300, heating
Room 400, strong wind cooling room 500 simultaneously constitute conveying loop.
The present invention is provided with control room 700, for workpiece purge chamber 100, feeding room 200, spray booth 300, heating room
400, the automation control of strong wind cooling room 500 and monitoring.
The present invention have can improve coating protecting effect on brake disc, can be shortened the coating treatment used time with improve production effect
Rate.
Claims (10)
1. a kind of brake disc surface covering solidifies heating device, it is characterised in that including pipeline, along the several of pipeline setting
Induction coil, several workpiece placement racks moved along pipeline, the workpiece placement rack includes support rod, and workpiece is placed horizontally at
Post upper, a workpiece is at least corresponding with an induction coil, and the induction coil is each formed with lateral openings and along defeated
The induction heating area of conveying direction side opening, the workpiece placement rack are combined with Workpiece rotating device, the induction before and after line sending
The width of heating zone is greater than the radius of the workpiece, and the anterior-posterior length in the induction heating area is greater than the diameter of the workpiece, when
Workpiece along pipeline so that the left-half of workpiece or right half part are fully located in induction heating area when, the workpiece placement rack
Stop movement, while workpiece rotates under the control of the Workpiece rotating device, and the induction coil is powered.
2. brake disc surface covering according to claim 1 solidifies heating device, it is characterised in that set on the pipeline
There is conveying wire frame, be arranged on the support rod of the workpiece placement rack and be fixed with rotating wheel, the conveying wire frame up to setting less
There are the first driving wheel and the second driving wheel, transmission belt is surrounded with outside first driving wheel and the second driving wheel, described first passes
Driving wheel and Motor Shaft link, and the rotating wheel is located at the transmission belt outer circumferential for surrounding annular, and rotating wheel outer rim and transmission
Band outer surface is formed with intermeshing toothing, and the first driving wheel rotation is to drive transmission belt movable, thus with turn
Wheel rotation.
3. brake disc surface covering according to claim 2 solidifies heating device, it is characterised in that the number of the transmission belt
Amount is one, and the rotating wheel on all workpiece placement racks, which cooperates with the transmission belt, to be rotated.
4. brake disc surface covering according to claim 2 solidifies heating device, it is characterised in that the conveying wire frame
Equipped with support platform, the support platform is formed with front and back and sets on the guide groove passed through for support rod, the support rod
There is support base, the support base includes upper mounted plate and fixing sleeve, and the fixing sleeve is set in outside support rod and and upper mounted plate
It is fixed, several fixing sleeve bearings are equipped between the fixing sleeve and support rod, fixed plate is formed with up and down through for branch
The through-hole that strut passes through, fixed plate or so opposite sides are equipped with movable pulley, and the upper movable pulley is supported in described
In support platform.
5. brake disc surface covering according to claim 1 or 2 solidifies heating device, it is characterised in that the workpiece is placed
Seat is set on conveyor track, is equipped with guide post at left and right sides of the conveyor track and is fixed on the guide pad of guide post upper end, institute
It states workpiece placement rack to be limited between the guide pad of the left and right sides, all workpiece placement racks are both connected to a conveyor chain
On, the conveyor chain activity is equipped on the downside of the workpiece placement rack with driving the workpiece placement rack to move along conveyor chain
Bottom plate, described bottom plate or so opposite sides are equipped with downslide driving wheel, and the downslide driving wheel is supported on conveyor track.
6. brake disc surface covering according to claim 1 or 2 solidifies heating device, it is characterised in that the induction coil
The cross section inner edge shape in constituted induction heating area is located at the cross section outer rim shape phase of induction heating area inner part with workpiece
Together；The heating power of the induction coil is adjustable or the induction coil includes at least several first induction coils and several the
Two induction coils, first induction coil and the second induction coil heating power are different.
7. brake disc surface covering according to claim 2 solidifies heating device, it is characterised in that the conveying wire frame
Housing is equipped with to be formed with heating chamber, the induction coil is respectively positioned in the heating chamber, on the conveying wire frame
Equipped with protective cover, the protective cover is equipped with the recessing groove passed through for support rod, and the support rod is equipped with shield, the shield
The distance of the left and right sides is greater than the width of the recessing groove, and the housing is equipped with air inlet, and air inlet is in heating chamber
The extraction of exhaust gas.
8. a kind of brake disc surface covering coating equipment of heating device with any one of the claims 1 to 7,
It is characterized in that including workpiece purge chamber, feeding room, spray booth, heating room, strong wind cooling room, the pipeline is sequentially connected described
Workpiece purge chamber, feeding room, spray booth, heating room, strong wind cooling room, the workpiece purge chamber include at least water cleaning, blow water
The step of processing, drying and cooling down, the water process of blowing is for blowing away the remaining ejected wash water of workpiece surface.
9. brake disc surface covering coating equipment according to claim 8, it is characterised in that the workpiece purge chamber is successively
Including to workpiece degreasing agent processing, at least once water cleaning, antirust treatment, blow water process, drying cooling handle, the feeding
Room is used to for workpiece being placed on the support rod of workpiece placement rack, and the spray booth is applied using robot in workpiece surface coating
Layer, subsequent workpiece enter blanking after the cooling of strong wind cooling room, and the degreasing agent processing, water cleaning, antirust treatment pass through up and down
Two layers of spray head is operated, and workpiece moves between several spray heads on upper layer and several spray heads of lower layer.
10. brake disc surface covering coating equipment according to claim 8, it is characterised in that the pipeline includes first
Pipeline and the second pipeline, first pipeline connection workpiece purge chamber and feeding room simultaneously constitute conveying loop, and described the
Two pipelines are for connecting feeding room, spray booth, heating room, strong wind cooling room and constituting conveying loop.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810958591.1A CN108906532A (en) | 2018-08-22 | 2018-08-22 | Brake disc surface covering solidifies heating device and brake disc surface covering coating equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810958591.1A CN108906532A (en) | 2018-08-22 | 2018-08-22 | Brake disc surface covering solidifies heating device and brake disc surface covering coating equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN108906532A true CN108906532A (en) | 2018-11-30 |
Family
ID=64405581
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810958591.1A Pending CN108906532A (en) | 2018-08-22 | 2018-08-22 | Brake disc surface covering solidifies heating device and brake disc surface covering coating equipment |
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| Country | Link |
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| CN (1) | CN108906532A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116727369A (en) * | 2023-08-15 | 2023-09-12 | 软控联合科技有限公司 | Laser cleaning device for pattern blocks of tire mold |
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| GB745043A (en) * | 1951-09-28 | 1956-02-22 | Garringtons Ltd | Improvements in or relating to furnaces |
| CN104858096A (en) * | 2015-06-16 | 2015-08-26 | 黄永军 | Automatic spraying and coating curing induction heating equipment for brake disc surface |
| CN205628422U (en) * | 2016-04-18 | 2016-10-12 | 苏州哈工易科机器人有限公司 | Automatic application device of car brake disc |
| CN205816017U (en) * | 2016-06-16 | 2016-12-21 | 沈阳六和机械有限公司 | Brake disc automatization is with line paint line |
| CN207321576U (en) * | 2017-08-31 | 2018-05-04 | 常州君合科技股份有限公司 | Brake disc load coil and induction heating apparatus |
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2018
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Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB745043A (en) * | 1951-09-28 | 1956-02-22 | Garringtons Ltd | Improvements in or relating to furnaces |
| CN104858096A (en) * | 2015-06-16 | 2015-08-26 | 黄永军 | Automatic spraying and coating curing induction heating equipment for brake disc surface |
| CN205628422U (en) * | 2016-04-18 | 2016-10-12 | 苏州哈工易科机器人有限公司 | Automatic application device of car brake disc |
| CN205816017U (en) * | 2016-06-16 | 2016-12-21 | 沈阳六和机械有限公司 | Brake disc automatization is with line paint line |
| CN207321576U (en) * | 2017-08-31 | 2018-05-04 | 常州君合科技股份有限公司 | Brake disc load coil and induction heating apparatus |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116727369A (en) * | 2023-08-15 | 2023-09-12 | 软控联合科技有限公司 | Laser cleaning device for pattern blocks of tire mold |
| CN116727369B (en) * | 2023-08-15 | 2023-12-22 | 软控联合科技有限公司 | Laser cleaning device for pattern blocks of tire mold |
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Application publication date: 20181130 |