CN108905940A - Dispersion impeller, dispersion impeller component and super effect dispersion reactor - Google Patents

Dispersion impeller, dispersion impeller component and super effect dispersion reactor Download PDF

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Publication number
CN108905940A
CN108905940A CN201810981771.1A CN201810981771A CN108905940A CN 108905940 A CN108905940 A CN 108905940A CN 201810981771 A CN201810981771 A CN 201810981771A CN 108905940 A CN108905940 A CN 108905940A
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CN
China
Prior art keywords
dispersion impeller
dispersion
disk body
flanging
rear end
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201810981771.1A
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Chinese (zh)
Inventor
许显新
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
SHANGHAI DENAI PUMP INDUSTRY Co Ltd
Original Assignee
SHANGHAI DENAI PUMP INDUSTRY Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by SHANGHAI DENAI PUMP INDUSTRY Co Ltd filed Critical SHANGHAI DENAI PUMP INDUSTRY Co Ltd
Priority to CN201810981771.1A priority Critical patent/CN108905940A/en
Publication of CN108905940A publication Critical patent/CN108905940A/en
Pending legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J19/00Chemical, physical or physico-chemical processes in general; Their relevant apparatus
    • B01J19/18Stationary reactors having moving elements inside
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F27/00Mixers with rotary stirring devices in fixed receptacles; Kneaders
    • B01F27/05Stirrers
    • B01F27/11Stirrers characterised by the configuration of the stirrers
    • B01F27/115Stirrers characterised by the configuration of the stirrers comprising discs or disc-like elements essentially perpendicular to the stirrer shaft axis
    • B01F27/1151Stirrers characterised by the configuration of the stirrers comprising discs or disc-like elements essentially perpendicular to the stirrer shaft axis with holes on the surface
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F27/00Mixers with rotary stirring devices in fixed receptacles; Kneaders
    • B01F27/05Stirrers
    • B01F27/11Stirrers characterised by the configuration of the stirrers
    • B01F27/115Stirrers characterised by the configuration of the stirrers comprising discs or disc-like elements essentially perpendicular to the stirrer shaft axis
    • B01F27/1153Stirrers characterised by the configuration of the stirrers comprising discs or disc-like elements essentially perpendicular to the stirrer shaft axis the discs being made by deforming flat discs
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F27/00Mixers with rotary stirring devices in fixed receptacles; Kneaders
    • B01F27/60Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a horizontal or inclined axis
    • B01F27/73Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a horizontal or inclined axis with rotary discs
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J19/00Chemical, physical or physico-chemical processes in general; Their relevant apparatus
    • B01J19/0053Details of the reactor
    • B01J19/0066Stirrers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J19/00Chemical, physical or physico-chemical processes in general; Their relevant apparatus
    • B01J19/02Apparatus characterised by being constructed of material selected for its chemically-resistant properties

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Organic Chemistry (AREA)
  • Physical Or Chemical Processes And Apparatus (AREA)
  • Structures Of Non-Positive Displacement Pumps (AREA)

Abstract

A kind of dispersion impeller, dispersion impeller component and super effect dispersion reactor.Wherein, dispersion impeller includes circular disk body, is provided in the middle part of the disk body and wears shaft through-hole, is provided with installation through-hole on disk body, and the excircle of the disk body is evenly arranged with multiple preceding flangings and multiple rear flangings, and preceding flanging is staggered on the excircle of disk body with rear flanging.Dispersion impeller component includes mounting disc and dispersion impeller, is provided with mandrel seat in the middle part of mounting disc, and axis hole is formed in the middle part of the mandrel seat, and dispersion impeller is installed on the front side of mounting disc by bolt.Super effect dispersion reactor includes body shell, the rear end cap for being installed on body shell rear end, the motor rack being connected on rear side of rear end cap and the motor being connected on rear side of motor rack, dispersion impeller component is provided in cavity between body shell and rear end cap, dispersion impeller component is connected to motor by axis.It integrates the fluid conveying function of pump and the material hybrid reaction function of reaction kettle, can carry out continual continuous production, dispersion effect is good, high production efficiency.

Description

Dispersion impeller, dispersion impeller component and super effect dispersion reactor
Technical field
The present invention relates to chemical reactor technical fields, and in particular to a kind of dispersion impeller, dispersion impeller component and using this point Dissipate the super effect dispersion reactor of disk component.
Background technique
In Chemical Manufacture, the reaction process of material usually carries out in a kettle.Reaction kettle includes tank body and is set to The intracorporal agitating paddle of tank, agitating paddle are connect by transmission shaft with the decelerating motor of tank body upper end.When work, it is added not into tank body Same reaction mass, decelerating motor drive agitating paddle to rotate, complete stirring, the mixing and reaction process of material by transmission shaft.
However, existing reaction kettle usually has as a drawback that:1, existing reaction kettle volume is usually larger, in order to save Cost is process by stainless steel material, since equipment cost can be greatly improved using heatproof, pressure resistance, resistant material, because This existing reaction kettle usually not heatproof, not withstand pressure, also not corrosion-resistant;2, existing reaction kettle occupied space is larger, is mounted to This is also higher;3, the agitating paddle dispersion effect of existing reaction kettle is not good enough, this will increase the reaction time of material, reduces work effect Rate;4, existing reaction kettle is all often intermittent production, cannot uninterrupted continuous production, largely effect on production efficiency.
Meanwhile in the prior art, the function of reactor and pump is had nothing in common with each other, and under different working conditions, instead It answers the scope of application of device and pump to be also affected, brings many problems to production.There are no a kind of by reactor in the prior art Chemical production equipment in conjunction with the function of pump.
Summary of the invention
The first object of the present invention is to overcome the shortcomings of the prior art, and material point can be effectively improved by providing one kind The dispersion impeller for dissipating effect, effectively improving reaction efficiency.
The first object of the present invention is achieved through the following technical solutions:A kind of dispersion impeller, including circular disk body, should Be provided in the middle part of disk body and wear shaft through-hole, be provided with installation through-hole on disk body, the excircle of the disk body be evenly arranged with it is multiple before Flanging and multiple rear flangings, the preceding flanging are staggered on the excircle of the disk body with the rear flanging.
The preceding flanging, the rear flanging are arranged both with respect to the correspondence tangential tilt of the disk body excircle, before described Flanging is consistent with the rear inclined direction of flanging.
The preceding flanging, the rear flanging are 10-30 degree with the angle of the corresponding tangent line of the disk body excircle.
The surface of the disk body is evenly arranged with several dispersion through-holes.
The second object of the present invention is to overcome the shortcomings of the prior art, and material point can be effectively improved by providing one kind The dispersion impeller component for dissipating effect, effectively improving reaction efficiency.
The second object of the present invention is achieved through the following technical solutions:A kind of dispersion impeller component, including mounting disc and Dispersion impeller is provided with mandrel seat in the middle part of the mounting disc, axis hole, the disk body of the dispersion impeller is formed in the middle part of the mandrel seat Installation through-hole in be provided with bolt, the dispersion impeller is installed on the front side of the mounting disc by the bolt.
The third object of the present invention is to provide a kind of small in size, material cost to overcome the shortcomings of the prior art It is low, occupy little space, installation cost is low, material dispersion effect is good, high production efficiency super effect dispersion reactor.
The third object of the present invention is achieved through the following technical solutions:The super effect dispersion reactor of one kind, including main body Shell, the rear end cap for being installed on body shell rear end, the motor rack being connected on rear side of rear end cap and the motor being connected on rear side of motor rack, The front center of the body shell is provided with feed inlet, and the top of the body shell is provided with discharge port, the body shell and institute It states and is provided with dispersion impeller component in the cavity between rear end cap, the power output shaft of the motor is connected with axis, and the axis passes through The central through hole of the rear end cap is protruded into the cavity and is connect with the dispersion impeller component, between the axis and the rear end cap Organic envelope is set.
The beneficial effects of the invention are as follows:1, small volume of the present invention, raw material dosage is few, and heatproof, pressure resistance, corrosion resistant can be used in it Corrosion material production, material cost is reasonable, has heatproof, pressure resistance, corrosion resistance characteristic;2, occupied space of the present invention is smaller, is mounted to This is relatively low, integrally reduces production cost;3, dispersion effect of the present invention is preferable, accelerates the reaction time of material, biggish to mention High working efficiency;4, the present invention integrates the fluid conveying function of pump and the material hybrid reaction function of reaction kettle, can be into The continual continuous production of row, greatly improves production efficiency.
Detailed description of the invention
Fig. 1 is the positive structure schematic of the dispersion impeller of embodiment 1;
Fig. 2 is the schematic perspective view of the dispersion impeller of embodiment 1;
Fig. 3 is the positive structure schematic of the dispersion impeller of embodiment 2;
Fig. 4 is the schematic perspective view of the dispersion impeller of embodiment 2;
Fig. 5 is the decomposition texture schematic diagram of the perspective view of the dispersion impeller component of embodiment 3;
Fig. 6 is the positive structure schematic of the dispersion impeller component of embodiment 3;
Fig. 7 is the side structure schematic diagram of the dispersion impeller component of embodiment 3;
Fig. 8 is the schematic diagram of the section structure of the super effect dispersion reactor of embodiment 4.
In figure:1- disk body;2- wears shaft through-hole;3- installation through-hole;Flanging before 4-;Flanging after 5-;6- disperses through-hole;7- points Dissipate disk;8- bolt;9- mounting disc;10- mandrel seat;11- body shell;12- feed inlet;13- discharge port;14- rear end cap;15- points Dissipate disk component;16- axis;17- machine envelope;18- motor rack;19- motor;20- axis hole.
Specific embodiment
Below in conjunction with attached drawing, the present invention is described in detail.
Embodiment 1
As shown in Figure 1 and Figure 2, a kind of dispersion impeller, including circular disk body 1, the middle part of the disk body 1, which is provided with, wears shaft through-hole 2, disk Installation through-hole 3 is provided on body 1, the excircle of the disk body 1 is evenly arranged with multiple preceding flangings 4 and multiple rear flangings 5, preceding flanging 4 are staggered on the excircle of disk body 1 with rear flanging 5.
Referring to Fig. 1, Fig. 2, preceding flanging 4, rear flanging 5 are arranged both with respect to the correspondence tangential tilt of 1 excircle of disk body, preceding folding Side 4 is consistent with the inclined direction of rear flanging 5.Preceding flanging 4, rear flanging 5 and the angle of the corresponding tangent line of 1 excircle of disk body are 10- 30 degree.
The dispersion impeller 7 is small in size, and occupancy installation space is small, gathers dispersion impeller 7 and blade wheel structure in one, is different from existing Traditional usage mode of dispersion impeller 7, it is mountable in traditional pump case, so that pump is not only had the function of trandfer fluid, but also can be right Material is effectively disperseed, and material dispersion effect is preferable, and reaction efficiency is higher.
Embodiment 2
As shown in Figure 3, Figure 4, the present embodiment the difference from embodiment 1 is that, the surface of disk body 1 is also evenly arranged with several points Dissipate through-hole 6.Dispersion through-hole 6 further enhances the dispersion effect of dispersion impeller 7, further speeds up the material reaction time, improves Working efficiency.
Embodiment 3
As shown in Fig. 5, Fig. 6, Fig. 7, a kind of dispersion impeller component, including mounting disc 9 and dispersion impeller 7, the middle part of mounting disc 9 are provided with Mandrel seat 10, the middle part of the mandrel seat 10 form axis hole 20, are provided with bolt 8 in the installation through-hole 3 of the disk body 1 of dispersion impeller 7, Dispersion impeller 7 is installed on the front side of mounting disc 9 by bolt 8.15 small volume of dispersion impeller component, it is mountable in pump case, It is connect by the axis hole 20 of mandrel seat 10 with the transmission shaft 16 for protruding into pump case, material dispersion effect can be effectively improved, effectively improved Reaction efficiency.
Embodiment 4
As shown in figure 8, a kind of super effect dispersion reactor, including body shell 11, the rear end cap 14 that is installed on 11 rear end of body shell, even It is connected to the motor rack 18 of 14 rear side of rear end cap and is connected to the motor 19 of 18 rear side of motor rack, the front center setting of body shell 11 There is feed inlet 12, the top of body shell 11 is provided with discharge port 13, is provided in the cavity between body shell 11 and rear end cap 14 Dispersion impeller component 15, the power output shaft 16 of motor 19 are connected with axis 16, and the central through hole that axis 16 passes through rear end cap 14 protrudes into sky It is intracavitary to be connect with dispersion impeller component 15, organic envelope 17 is set between axis 16 and rear end cap 14.
The super effect dispersion reactor integrates the fluid conveying function of pump and the material hybrid reaction function of reaction kettle, it Dispersion effect is preferable, accelerates the reaction time of material, biggish to improve work efficiency, it can carry out continual continuous life It produces, greatly improves production efficiency.By the way that more super effect dispersion reactors are cascaded, it can be achieved that more effectively mixed splitting or integrating Effect is dissipated, production efficiency is substantially increased.Its small volume, raw material dosage is few, and heatproof, pressure resistance, resistant material life can be used It produces, material cost is reasonable, has heatproof, pressure resistance, corrosion resistance characteristic.Its occupied space is smaller, and installation cost is relatively low, reduces life Produce cost.
Finally it should be noted that the above content is merely illustrative of the technical solution of the present invention, rather than the present invention is protected The limitation of range, the simple modification or equivalent replacement that those skilled in the art carry out technical solution of the present invention, All without departing from the spirit and scope of technical solution of the present invention.

Claims (6)

1. a kind of dispersion impeller, it is characterised in that:The dispersion impeller includes circular disk body, is provided with that wear axis logical in the middle part of the disk body Hole is provided with installation through-hole on disk body, the excircle of the disk body be evenly arranged with multiple preceding flangings and it is multiple after flanging, before described Flanging is staggered on the excircle of the disk body with the rear flanging.
2. dispersion impeller according to claim 1, it is characterised in that:The preceding flanging, the rear flanging are both with respect to described The correspondence tangential tilt of disk body excircle arranges that the preceding flanging is consistent with the rear inclined direction of flanging.
3. dispersion impeller according to claim 2, it is characterised in that:Outside the preceding flanging, the rear flanging and the disk body The angle of the correspondence tangent line of circumference is 10-30 degree.
4. dispersion impeller according to claim 3, it is characterised in that:The surface of the disk body is evenly arranged with several dispersions Through-hole.
5. a kind of dispersion impeller component, it is characterised in that:The dispersion impeller component includes any one in mounting disc and claim 1-4 Dispersion impeller described in is provided with mandrel seat in the middle part of the mounting disc, axis hole, the dispersion is formed in the middle part of the mandrel seat Bolt is provided in the installation through-hole of the disk body of disk, the dispersion impeller is installed on the front side of the mounting disc by the bolt.
6. the super effect dispersion reactor of one kind, it is characterised in that:The super effect dispersion reactor includes body shell, is installed on body shell The rear end cap of rear end, the motor rack being connected on rear side of rear end cap and the motor being connected on rear side of motor rack, before the body shell End middle part is provided with feed inlet, and the top of the body shell is provided with discharge port, between the body shell and the rear end cap Dispersion impeller component described in claim 5 is provided in cavity, the power output shaft of the motor is connected with axis, and the axis passes through The central through hole of the rear end cap is protruded into the cavity and is connect with the dispersion impeller component, between the axis and the rear end cap Organic envelope is set.
CN201810981771.1A 2018-08-27 2018-08-27 Dispersion impeller, dispersion impeller component and super effect dispersion reactor Pending CN108905940A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201810981771.1A CN108905940A (en) 2018-08-27 2018-08-27 Dispersion impeller, dispersion impeller component and super effect dispersion reactor

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201810981771.1A CN108905940A (en) 2018-08-27 2018-08-27 Dispersion impeller, dispersion impeller component and super effect dispersion reactor

Publications (1)

Publication Number Publication Date
CN108905940A true CN108905940A (en) 2018-11-30

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Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN202700391U (en) * 2012-05-21 2013-01-30 珠海普施特电子科技有限公司 Improved efficient dispersing and stirring system for producing surface engineering materials
WO2016027019A1 (en) * 2014-08-21 2016-02-25 Maasson Dispersion disc for the hot refining of a fibrous material
CN106975415A (en) * 2016-01-18 2017-07-25 湖北嘉德普安涂料有限公司 A kind of dispersion impeller
CN107824077A (en) * 2017-11-28 2018-03-23 上海德耐泵业有限公司 Dispersion impeller component, super effect are stirred dispersion machine and continuous reaction system
CN207237776U (en) * 2017-07-25 2018-04-17 上海宣泰海门药业有限公司 Homogeneous agitating device for drug production process
CN108273414A (en) * 2017-12-26 2018-07-13 上海浦东路桥沥青材料有限公司 Colored asphalt production equipment and method
CN207628352U (en) * 2017-12-04 2018-07-20 广东汇龙涂料有限公司 A kind of environmental-protecting dust cover applied to dispersion machine
CN208944091U (en) * 2018-08-27 2019-06-07 上海德耐泵业有限公司 Dispersion impeller, dispersion impeller component and super effect dispersion reactor

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN202700391U (en) * 2012-05-21 2013-01-30 珠海普施特电子科技有限公司 Improved efficient dispersing and stirring system for producing surface engineering materials
WO2016027019A1 (en) * 2014-08-21 2016-02-25 Maasson Dispersion disc for the hot refining of a fibrous material
CN106975415A (en) * 2016-01-18 2017-07-25 湖北嘉德普安涂料有限公司 A kind of dispersion impeller
CN207237776U (en) * 2017-07-25 2018-04-17 上海宣泰海门药业有限公司 Homogeneous agitating device for drug production process
CN107824077A (en) * 2017-11-28 2018-03-23 上海德耐泵业有限公司 Dispersion impeller component, super effect are stirred dispersion machine and continuous reaction system
CN207628352U (en) * 2017-12-04 2018-07-20 广东汇龙涂料有限公司 A kind of environmental-protecting dust cover applied to dispersion machine
CN108273414A (en) * 2017-12-26 2018-07-13 上海浦东路桥沥青材料有限公司 Colored asphalt production equipment and method
CN208944091U (en) * 2018-08-27 2019-06-07 上海德耐泵业有限公司 Dispersion impeller, dispersion impeller component and super effect dispersion reactor

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