CN108899196B - Amorphous alloy transformer core production equipment - Google Patents
Amorphous alloy transformer core production equipment Download PDFInfo
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- CN108899196B CN108899196B CN201811043543.6A CN201811043543A CN108899196B CN 108899196 B CN108899196 B CN 108899196B CN 201811043543 A CN201811043543 A CN 201811043543A CN 108899196 B CN108899196 B CN 108899196B
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/0206—Manufacturing of magnetic cores by mechanical means
- H01F41/0213—Manufacturing of magnetic circuits made from strip(s) or ribbon(s)
- H01F41/0226—Manufacturing of magnetic circuits made from strip(s) or ribbon(s) from amorphous ribbons
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- Power Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Manufacturing Cores, Coils, And Magnets (AREA)
Abstract
The invention relates to the technical field of amorphous alloy processing, and discloses amorphous alloy transformer iron core production equipment which comprises a base, wherein the top of the base is fixedly connected with a box body, and the left side of the front surface of the inner wall of the box body is fixedly connected with a fixing plate. This amorphous alloy transformer core production facility, through cup jointing the rubber sleeve in the outside of coiling pole, during operation, the amorphous alloy thin area stretches out from the material loading bench top with the same positioning seat of amorphous alloy thin area, extend to between locating plate and the location arch, the spacing telescopic link passes through the connecting block and drives spacing round and move the volume down to the right angle and reduce, the amorphous alloy thin area roll-off, accomplish a processing, it is fixed with the both ends of coiling amorphous alloy thin area through using positioning seat, locating plate and location arch like this, make it be located same horizontal straight line all the time, prevent that coiling opportunity ware vibrations from taking place the skew dislocation, lead to the iron core of coiling to be irregular.
Description
Technical Field
The invention relates to the technical field of amorphous alloy processing, in particular to amorphous alloy transformer core production equipment.
Background
The amorphous alloy is also called metal glass, is a novel material which is known in the 70 th century, and is prepared by processing molten steel into a thin strip with the thickness of about 30 microns at one time by utilizing a quenching technology, and the obtained solid alloy is different from a crystal structure with atoms regularly arranged in a cold-rolled silicon steel material, and is very different from a amorphous structure with atoms regularly arranged in the cold-rolled silicon steel material, so that the amorphous alloy has a narrow B-H loop and has the characteristics of high magnetic conductivity and low loss, and meanwhile, the free passage of electrons is limited by the irregularity of the atomic arrangement of the amorphous alloy, so that the resistivity is 2-3 times higher than that of the crystalline alloy, the eddy current loss is reduced, and the no-load loss of the transformer iron core made of the amorphous alloy is reduced by 75 percent compared with that of a traditional transformer adopting silicon steel sheets, and the amorphous alloy transformer has very remarkable energy-saving and environment-friendly effects.
Along with the popularization of amorphous alloy, many factories begin to select to use amorphous alloy materials to manufacture transformer cores, and the amorphous alloy thin strips are too thin and light, so that offset dislocation can possibly occur to machine vibration during winding, the wound iron cores are irregular, and the use of the iron cores is affected, so that the production equipment of the amorphous alloy transformer cores for preventing dislocation is provided.
Disclosure of Invention
(one) solving the technical problems
Aiming at the defects of the prior art, the invention provides amorphous alloy transformer iron core production equipment which has the advantages of dislocation prevention and the like, and solves the problem that the wound iron core is irregular due to offset dislocation caused by machine vibration when the amorphous alloy is too thin.
(II) technical scheme
In order to achieve the purpose of dislocation prevention, the invention provides the following technical scheme: the utility model provides an amorphous alloy transformer iron core production facility, includes the base, the positive left side fixedly connected with fixed plate of top fixedly connected with box of base, the right side fixedly connected with spacing telescopic link of fixed plate, the right side fixedly connected with connecting block of spacing telescopic link, the back swing joint of connecting block has the spacing wheel, the positive and right side fixedly connected with two pushing materials telescopic link that are located the fixed plate of box inner wall, the positive fixedly connected with locating plate of pushing materials telescopic link, the bearing has been inlayed in the front of locating plate, the positive fixedly connected with of box inner wall runs through the bearing and extends to the positive coiling rod of locating plate between two pushing materials telescopic link, the outside of coiling rod and the outside that is located the locating plate cup joint rubber sleeve, the outside fixedly connected with location arch of rubber sleeve, the positive and the right side fixedly connected with fan that is located the coiling motor of box, the positive fixedly connected with connecting pipe of motor, the air pipe connection in the positive of air pipe, the three-way connection pipe connection of three-way connection, the top fixedly connected with air cock, the top fixedly connected with horizontal connection has the top of three-way connection table, the top fixedly connected with material holder, the top fixedly connected with top of the three-way connection table, the top fixedly connected with top of the three-way seat, the top fixedly connected with the top of the three-way seat, the left side of the feeding table and the front side of the extension plate are fixedly connected with polishing motors, and a linkage shaft is fixedly connected between the polishing motors and the rotating rods.
Preferably, the fixing plate is obliquely fixed on the box body, and the limiting wheel is positioned on the front surface of the positioning plate.
Preferably, the limiting wheel is positioned at the left side of the winding rod, and the length of the limiting wheel is smaller than the distance from the positioning plate to the positioning protrusion.
Preferably, the rubber sleeve is fixedly connected to the front face of the bearing inner shaft, and longitudinal reinforcing ribs are arranged in the rubber sleeve.
Preferably, the width of the positioning seat is the same as the distance from the positioning plate to the positioning protrusion, and the rotation directions of the two motors are opposite.
Preferably, the motor on the front side is connected with the rotating rod on the lower side through a linkage shaft, and the motor on the back side is connected with the rotating rod on the upper side through a linkage shaft.
Preferably, the limiting wheel, the air tap, the grinding wheel and the positioning seat are all positioned on the same straight line.
(III) beneficial effects
Compared with the prior art, the invention provides amorphous alloy transformer core production equipment, which has the following beneficial effects:
1. according to the amorphous alloy transformer iron core production equipment, the rubber sleeve is sleeved on the outer side of the winding rod, during operation, the amorphous alloy thin belt extends out of the positioning seat with the same width as the amorphous alloy thin belt from the top of the feeding table, and extends between the positioning plate and the positioning bulge, the limiting telescopic rod drives the limiting wheel to move downwards to the right through the connecting block, the amorphous alloy thin belt is propped against the rubber sleeve on the outer side of the winding rod, meanwhile, the winding motor rotates to wind the amorphous alloy thin belt on the rubber sleeve, the limiting telescopic rod is retracted after winding is completed, the pushing telescopic rod pushes the wound amorphous alloy iron core and the rubber sleeve to move forwards through the positioning plate, the rubber sleeve loses the support of the winding rod when moving forwards, the volume is reduced, the amorphous alloy thin belt slides out, and one-time processing is completed, so that the two ends of the wound amorphous alloy thin belt are always positioned on the same horizontal straight line through the positioning seat, the positioning plate and the positioning bulge, and the winding opportunity vibration is prevented from shifting dislocation, and the winding iron core is irregular.
2. This amorphous alloy transformer core production facility installs the grinding wheel through the left side of material loading platform, when the thin area of amorphous alloy passes between two grinding wheels, two grinding motors control two dwang respectively through the universal driving axle and rotate to different directions, and the dwang drives the grinding wheel rotation, and the burr that the section produced when can getting rid of the thin area of amorphous alloy like this and slicing prevents that these burrs from influencing product quality, also can smooth out the level with the fingers the fold on the thin area of amorphous alloy simultaneously, prevents to process to have the fold on the iron core that becomes.
3. This amorphous alloy transformer core production facility through installing the fan between material loading platform and winding pole, during operation, the fan is bloied to the both sides of amorphous alloy ribbon through connecting rod, three way connection and gas blow pipe and air cock, can blow off the dust granule that amorphous alloy ribbon glueed on the assembly line like this, has dust granule between the ribbon when preventing amorphous alloy ribbon winding, influences product quality.
Drawings
FIG. 1 is a front elevational view of the structure of the present invention;
FIG. 2 is a top view of the structure of the present invention;
FIG. 3 is a top view of the loading table of the present invention;
FIG. 4 is a front view of the structural locating plate of the present invention;
FIG. 5 is a front view of a structural fan of the present invention;
FIG. 6 is a side view of a structural fan of the present invention;
fig. 7 is an enlarged view of a portion a of fig. 1, which is a structural view of the present invention.
In the figure: 1 base, 2 box, 3 fixed plates, 4 spacing telescopic links, 5 connecting blocks, 6 spacing wheels, 7 pushing telescopic links, 8 locating plates, 9 bearings, 10 winding motors, 11 winding rods, 12 rubber sleeves, 13 locating protrusions, 14 fans, 15 connecting pipes, 16 tee joints, 17 air blowing pipes, 18 air nozzles, 19 feeding tables, 20 locating seats, 21 extending plates, 22 supports, 23 rotating rods, 24 grinding wheels, 25 grinding motors and 26 linkage shafts.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Referring to fig. 1-7, an amorphous alloy transformer core production device comprises a base 1, wherein the top of the base 1 is fixedly connected with a box body 2, the right left side of the inner wall of the box body 2 is fixedly connected with a fixing plate 3, the fixing plate 3 is obliquely fixed on the box body 2, the right side of the fixing plate 3 is fixedly connected with a limiting telescopic rod 4, the model of the limiting telescopic rod 4 is SL-1-300X, and the performance parameters are as follows: the voltage twenty-four volts, four hundred milliamperes of electric current, the stroke thirty centimeter, the right side fixedly connected with connecting block 5 of spacing telescopic link 4, the back swing joint of connecting block 5 has spacing wheel 6, spacing wheel 6 is located the left side of winding pole 11, the length of spacing wheel 6 is less than locating plate 8 to the bellied 13 distance in location, spacing wheel 6 is located the front of locating plate 8, the front of box 2 inner wall just is located two pushing telescopic links 7 of right side fixedly connected with of fixed plate 3, pushing telescopic link 7 model is TJC-C1, performance parameter: twenty-four volts of voltage, twelve millimeters of speed per second, sixty kilograms of thrust, forty centimeters of stroke, the positive fixedly connected with locating plate 8 of pushing away material telescopic link 7, the bearing 9 has been inlayed in the positive of locating plate 8, the positive of box 2 inner wall just is located two pushing away material telescopic link 7 between fixedly connected with coiling motor 10, coiling motor 10's model is 68KTYZ, performance parameter: the voltage is twenty hundred twenty volts, the power is thirty-eight watts, the electric current is hundred milliamperes, the life-span is five thousand hours, the positive fixedly connected with of coiling motor 10 output shaft runs through bearing 9 and extends to the positive coiling pole 11 of locating plate 8, the rubber sleeve 12 has been cup jointed in the positive of coiling pole 11 and being located locating plate 8, rubber sleeve 12 fixed connection is in the positive of bearing 9 in the axle, the inside of rubber sleeve 12 is provided with vertical strengthening rib, when preventing locating plate 8 promotes rubber sleeve 12, rubber sleeve 12 is wrinkled, rubber sleeve 12 has good elasticity, the outside fixedly connected with location arch 13 of rubber sleeve 12, the positive of box 2 and the right side fixedly connected with fan 14 that is located coiling motor 10, the model of fan 14 is CZQ, performance parameter: two hundred twenty volts of motors, the power thirty watts, the positive fixedly connected with connecting pipe 15 of motor 14, the positive fixedly connected with three way connection 16 of connecting pipe 15, the equal fixedly connected with gas-blowing pipe 17 in top and bottom of three way connection 16, the equal fixedly connected with air cock 18 in one side that two gas-blowing pipes 17 are relative, the left side fixedly connected with material loading platform 19 of box 2 inner wall, the top fixedly connected with positioning seat 20 of material loading platform 19, spacing wheel 6, air cock 18, grinding wheel 24 and positioning seat 20 all are located same, the width of positioning seat 20 is the same with the distance of locating plate 8 to the location arch 13, the equal fixedly connected with support 22 in top of material loading platform 19 and the back fixedly connected with extension plate 21 of positioning seat 20, swing joint has dwang 23 between the equal support 22 of two levels, the outside fixedly connected with grinding wheel 24 of dwang 23, grinding wheel 24 adopts 3M nylon to make, the equal fixedly connected with motor 25 of grinding in the positive side of material loading platform 19 and extension plate 21, the motor 25 of grinding is model number 3420, YS performance parameter is the model number of YS-20: the voltage is twenty four volts, the power is thirty watts, the rotating speed is three thousand revolutions per minute, the rotating directions of the two motors 25 are opposite, the front motor 25 is connected with the rotating rod 23 below through the linkage shaft 26, the back motor 25 is connected with the rotating rod 23 above through the linkage shaft 26, and the linkage shaft 26 is fixedly connected between the polishing motor 25 and the rotating rod 23.
When the device is used, the amorphous alloy thin strip extends out of the positioning seat 20 with the same width as the amorphous alloy thin strip from the top of the feeding table 19 and extends between the positioning plate 8 and the positioning bulge 13, the limiting telescopic rod 4 drives the limiting wheel 6 to move towards the right lower angle through the connecting block 5, the amorphous alloy thin strip is propped against the rubber sleeve 12 outside the winding rod 11, meanwhile, the winding motor 10 rotates to wind the amorphous alloy thin strip on the rubber sleeve 12, the limiting telescopic rod 4 is retracted after winding is finished, the pushing telescopic rod 7 pushes the wound amorphous alloy iron core and the rubber sleeve 12 to move forwards through the positioning plate 8, the support of the winding rod 11 is lost when the rubber sleeve 12 moves forwards, the volume is reduced, the amorphous alloy thin strip slides out, and one-time processing is completed, so that the two ends of the wound amorphous alloy thin strip are fixed through the positioning seat 20, the positioning plate 8 and the positioning bulge 13 and are always positioned on the same horizontal straight line, and offset dislocation of vibration of the winding machine is prevented.
In summary, according to the amorphous alloy transformer core production device, the rubber sleeve 12 is sleeved on the outer side of the winding rod 11, when the amorphous alloy ribbon is operated, the amorphous alloy ribbon extends out of the positioning seat 20 with the same width as the amorphous alloy ribbon at the top of the feeding table 19, extends between the positioning plate 8 and the positioning protrusion 13, the limiting telescopic rod 4 drives the limiting wheel 6 to move downwards right through the connecting block 5, the amorphous alloy ribbon is propped against the rubber sleeve 12 on the outer side of the winding rod 11, meanwhile, the winding motor 10 rotates to wind the amorphous alloy ribbon on the rubber sleeve 12, the limiting telescopic rod 4 is retracted after winding is completed, the pushing telescopic rod 7 pushes the wound amorphous alloy core and the rubber sleeve 12 to move forwards through the positioning plate 8, the support of the winding rod 11 is lost when the rubber sleeve 12 moves forwards, the volume is reduced, the amorphous alloy ribbon slides out, and one-time processing is completed, so that the two ends of the wound amorphous alloy ribbon are always positioned on the same horizontal straight line through the positioning seat 20, the positioning plate 8 and the positioning protrusion 13, and the winding time device is prevented from deviating, and irregular winding of the core is caused.
This amorphous alloy transformer core production facility installs grinding wheel 24 through the left side of material loading platform 19, when the thin area of amorphous alloy passes between two grinding wheels 24, two grinding motors 25 control two dwang 23 respectively through universal driving axle 26 and rotate to different directions, dwang 23 drives grinding wheel 24 rotation, the burr that the section produced when can getting rid of the thin area of amorphous alloy like this, prevent that these burrs from influencing product quality, also can smooth out the level of fold on the thin area of amorphous alloy simultaneously, prevent to process to have the fold on the iron core.
According to the amorphous alloy transformer iron core production equipment, the fan 14 is arranged between the feeding table 19 and the winding rod 11, and when the amorphous alloy transformer iron core production equipment works, the fan 14 blows air to two sides of the amorphous alloy thin belt through the connecting rod, the three-way joint 16, the air blowing pipe 17 and the air nozzle 18, so that dust particles adhered to the amorphous alloy belt on a flow line can be blown off, dust particles are prevented from being mixed between the thin belts when the amorphous alloy thin belt is wound, and the product quality is influenced.
It is noted that relational terms such as first and second, and the like are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising one … …" does not exclude the presence of other like elements in a process, method, article, or apparatus that comprises the element.
Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (7)
1. The amorphous alloy transformer core production equipment comprises a base (1), and is characterized in that: the utility model discloses a fan, including base (1) and fan, base (1) is fixed on top fixedly connected with box (2), the positive left side fixedly connected with fixed plate (3) of box (2) inner wall, the right side fixedly connected with limit telescopic handle (4) of fixed plate (3), the right side fixedly connected with connecting block (5) of limit telescopic handle (4), the back swing joint of connecting block (5) has spacing wheel (6), the positive and right side fixedly connected with push away material telescopic handle (7) that are located fixed plate (3) of box (2) inner wall, the positive fixedly connected with locating plate (8) of push away material telescopic handle (7), the front of locating plate (8) is inlayed and is had bearing (9), the positive and being located two push away material telescopic handle (7) of box (2) inner wall are fixedly connected with coiling motor (10), the positive fixedly connected with run through bearing (9) of coiling motor (10) output shaft extends to positive coiling rod (11) of locating plate (8), the outside of coiling rod (11) just be located the positive (12) of locating plate (8), the positive (12) of fan is cup jointed in the positive (12) of locating plate (8), the positive (14) of fan is located in the positive (12) of fixedly connected with the positive (12), the utility model discloses a fan, including fan (14), front fixedly connected with connecting pipe (15), the front fixedly connected with tee bend joint (16) of connecting pipe (15), equal fixedly connected with gas blow pipe (17) in top and bottom of tee bend joint (16), two equal fixedly connected with air cock (18) in one side that gas blow pipe (17) are relative, the left side fixedly connected with material loading platform (19) of box (2) inner wall, the top fixedly connected with positioning seat (20) of material loading platform (19), the top of material loading platform (19) just is located the back fixedly connected with extension board (21) of positioning seat (20), the both sides of positioning seat (20) and the left side of material loading platform (19) are equal fixedly connected with support (22), two horizontal height are the same swing joint has dwang (23) between support (22), the outside fixedly connected with grinding wheel (24) of dwang (23), the front fixedly connected with motor (25) of grinding of material loading platform (19) left side and extension board (21), be connected with movable shaft (26) between grinding motor (25).
2. The amorphous alloy transformer core production equipment according to claim 1, wherein: the fixing plate (3) is obliquely fixed on the box body (2), and the limiting wheel (6) is positioned on the front face of the positioning plate (8).
3. The amorphous alloy transformer core production equipment according to claim 1, wherein: the limiting wheel (6) is positioned on the left side of the winding rod (11), and the length of the limiting wheel (6) is smaller than the distance from the positioning plate (8) to the positioning protrusion (13).
4. The amorphous alloy transformer core production equipment according to claim 1, wherein: the rubber sleeve (12) is fixedly connected to the front face of the inner shaft of the bearing (9), and longitudinal reinforcing ribs are arranged in the rubber sleeve (12).
5. The amorphous alloy transformer core production equipment according to claim 1, wherein: the width of the positioning seat (20) is the same as the distance from the positioning plate (8) to the positioning bulge (13), and the rotation directions of the two polishing motors (25) are opposite.
6. The amorphous alloy transformer core production equipment according to claim 1, wherein: the left side of the feeding table (19) is connected with a lower rotating rod (23) through a linkage shaft (26), and the front side of the extension plate (21) is connected with the upper rotating rod (23) through the linkage shaft (26) by the polishing motor (25).
7. The amorphous alloy transformer core production equipment according to claim 1, wherein: the limiting wheel (6), the air tap (18), the polishing wheel (24) and the positioning seat (20) are all positioned on the same straight line.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811043543.6A CN108899196B (en) | 2018-09-07 | 2018-09-07 | Amorphous alloy transformer core production equipment |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811043543.6A CN108899196B (en) | 2018-09-07 | 2018-09-07 | Amorphous alloy transformer core production equipment |
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| CN108899196A CN108899196A (en) | 2018-11-27 |
| CN108899196B true CN108899196B (en) | 2023-09-29 |
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| CN201811043543.6A Active CN108899196B (en) | 2018-09-07 | 2018-09-07 | Amorphous alloy transformer core production equipment |
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Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN112967882B (en) * | 2021-02-19 | 2022-03-08 | 深圳市普乐华科技有限公司 | Automatic winding machine for producing amorphous nanocrystalline iron core |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH05109562A (en) * | 1991-10-16 | 1993-04-30 | Aichi Electric Co Ltd | Method and device for winding around iron core |
| JPH1064744A (en) * | 1996-08-23 | 1998-03-06 | Mitsubishi Electric Corp | Manufacturing method of iron core of static induction apparatus and manufacturing equipment |
| JP2017141508A (en) * | 2016-02-09 | 2017-08-17 | 国立大学法人東北大学 | Amorphous alloy ribbon laminate heat treatment apparatus and soft magnetic core |
| CN107275072A (en) * | 2017-08-13 | 2017-10-20 | 安徽君华舜义恩佳非晶材料有限公司 | A kind of axial induction system of non-crystaline amorphous metal magnetic core coiling |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2014165099A2 (en) * | 2013-03-13 | 2014-10-09 | Lakeview Metals, Inc. | Method and apparatus for making amorphous metal transformer cores |
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2018
- 2018-09-07 CN CN201811043543.6A patent/CN108899196B/en active Active
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH05109562A (en) * | 1991-10-16 | 1993-04-30 | Aichi Electric Co Ltd | Method and device for winding around iron core |
| JPH1064744A (en) * | 1996-08-23 | 1998-03-06 | Mitsubishi Electric Corp | Manufacturing method of iron core of static induction apparatus and manufacturing equipment |
| JP2017141508A (en) * | 2016-02-09 | 2017-08-17 | 国立大学法人東北大学 | Amorphous alloy ribbon laminate heat treatment apparatus and soft magnetic core |
| CN107275072A (en) * | 2017-08-13 | 2017-10-20 | 安徽君华舜义恩佳非晶材料有限公司 | A kind of axial induction system of non-crystaline amorphous metal magnetic core coiling |
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