CN108896132B - Level gauging unit and material level gauge in a kind of RF admittance level meter - Google Patents
Level gauging unit and material level gauge in a kind of RF admittance level meter Download PDFInfo
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- G01F23/00—Indicating or measuring liquid level or level of fluent solid material, e.g. indicating in terms of volume or indicating by means of an alarm
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- G01F23/26—Indicating or measuring liquid level or level of fluent solid material, e.g. indicating in terms of volume or indicating by means of an alarm by measuring physical variables, other than linear dimensions, pressure or weight, dependent on the level to be measured, e.g. by difference of heat transfer of steam or water by measuring variations of capacity or inductance of capacitors or inductors arising from the presence of liquid or fluent solid material in the electric or electromagnetic fields
- G01F23/263—Indicating or measuring liquid level or level of fluent solid material, e.g. indicating in terms of volume or indicating by means of an alarm by measuring physical variables, other than linear dimensions, pressure or weight, dependent on the level to be measured, e.g. by difference of heat transfer of steam or water by measuring variations of capacity or inductance of capacitors or inductors arising from the presence of liquid or fluent solid material in the electric or electromagnetic fields by measuring variations in capacitance of capacitors
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Abstract
本发明公开了一种射频导纳物位仪中的物位测量单元及物位仪,所述物位测量单元包括:第一测量电极、第二测量电极及与第一、第二测量电极电连接的测量电路,第一、第二测量电极的下端皆插入至物位待测的物料容器中,上端电连接至测量电路;测量电路包括:第一选频网络、第二选频网络、第三选频网络、激励信号产生电路、π/4相移窄脉冲产生电路、以及π/4相位点幅值信号的采集电路;激励信号产生电路产生正弦波激励信号S1,π/4相移窄脉冲产生电路电连接至激励信号产生电路的输出端,接收激励信号S1;π/4相移窄脉冲产生电路还电连接至π/4相位点幅值信号的采集电路,采集电路接收窄脉冲信号S4,输出待测信号在π/4相位点的幅值信号S5。
The invention discloses a material level measuring unit and a material level meter in a radio frequency admittance level meter, the said material level measuring unit comprises: a first measuring electrode, a second measuring electrode and an electrical connection with the first and second measuring electrodes. Connected measurement circuit, the lower ends of the first and second measurement electrodes are inserted into the material container to be measured, and the upper ends are electrically connected to the measurement circuit; the measurement circuit includes: the first frequency selection network, the second frequency selection network, the second Three frequency selection network, excitation signal generation circuit, π/4 phase shift narrow pulse generation circuit, and π/4 phase point amplitude signal acquisition circuit; excitation signal generation circuit generates sine wave excitation signal S1, π/4 phase shift narrow pulse The pulse generation circuit is electrically connected to the output end of the excitation signal generation circuit to receive the excitation signal S1; the π/4 phase shift narrow pulse generation circuit is also electrically connected to the acquisition circuit of the π/4 phase point amplitude signal, and the acquisition circuit receives the narrow pulse signal S4, outputting the amplitude signal S5 of the signal to be measured at the π/4 phase point.
Description
技术领域technical field
本发明涉及物位测量领域,尤其涉及一种基于T型选频网络辅助取值消除挂料影响的射频导纳物位仪中的物位测量单元。The invention relates to the field of material level measurement, in particular to a material level measurement unit in a radio frequency admittance level meter which is based on a T-type frequency selection network to assist value acquisition and eliminate the influence of material hanging.
背景技术Background technique
目前的接触式物位仪(料位开关)广泛运用于工业生产领域,原理多样,品种繁多。其中,音叉式物位仪、电容式物位仪、雷达物位仪、机械式物位仪等物位检测装置占据了绝大部分市场份额。但是,目前的这些接触式物位仪在工业生产中仍存在缺陷,当被测量的物料附着在测量电极的表面上时,会给测量带来误差,不能在测量环境中长期可靠的使用,成为制约安全生产的一个重要因素;或者适用范围有限以及成本较高,给生产带来不便。The current contact level meter (level switch) is widely used in the field of industrial production, with various principles and varieties. Among them, level detection devices such as tuning fork level meters, capacitive level meters, radar level meters, and mechanical level meters account for the vast majority of the market share. However, these current contact level meters still have defects in industrial production. When the material to be measured is attached to the surface of the measuring electrode, it will bring errors to the measurement, and cannot be used reliably in the measurement environment for a long time. An important factor that restricts safe production; or the limited scope of application and high cost bring inconvenience to production.
射频导纳式物位仪是一种从电容式物位仪发展起来的、防挂料、更可靠、更准确、适用性更广的新型物位测量装置,是电容式物位技术的升级。所谓射频导纳,导纳的含义为电学中阻抗的倒数,它由电阻性成分、电容性成分、感性成分综合而成,而射频即高频无线电波谱,所以射频导纳可以理解为用高频无线电波测量导纳。仪表工作时,仪表的用于传感的两电极(其中一电极可以是灌壁)及被测介质形成导纳值,物位变化时,导纳值相应变化,电路单元将测量导纳值转换成物位信号输出,实现物位测量。常采用以下几种方法:The radio frequency admittance level meter is a new type of level measuring device developed from the capacitive level meter, which is anti-hanging, more reliable, more accurate, and has wider applicability. It is an upgrade of the capacitive level technology. The so-called radio frequency admittance, the meaning of admittance is the reciprocal of impedance in electricity, it is composed of resistive components, capacitive components, and inductive components, and radio frequency is the high-frequency radio spectrum, so radio frequency admittance can be understood as Radio waves measure admittance. When the meter is working, the two electrodes used for sensing (one of the electrodes can be the filling wall) and the measured medium form an admittance value. When the material level changes, the admittance value changes accordingly, and the circuit unit converts the measured admittance value The material level signal is output to realize the material level measurement. The following methods are often used:
1、MCU进行零点检测,取3π/4到7π/4位置之间做斩波积分,通过光电开关控制信号;这种方法取值点较多,运算较为复杂。1. The MCU performs zero point detection, takes the position between 3π/4 and 7π/4 for chopper integration, and controls the signal through the photoelectric switch; this method has more value points and the operation is more complicated.
2、使用电容、电阻组合,使信号相移π/4取值;这种方法虽然电路简单,但测量结果较差,物位变化时待测电容值发生变化,致使相移随之变化,测量误差会较大。2. Use a combination of capacitors and resistors to shift the signal phase by π/4; although this method is simple in circuit, the measurement results are poor. When the material level changes, the capacitance value to be measured changes, causing the phase shift to change accordingly. The error will be larger.
3、利用MCU计算电容传感器的阻抗与容抗,由射频导纳原理反推挂料容抗,得到实际电容值;这种方法计算复杂,且数据存在较大未知误差。3. Use the MCU to calculate the impedance and capacitive reactance of the capacitive sensor, and use the principle of radio frequency admittance to invert the capacitive reactance of the material to obtain the actual capacitance value; this method is complex to calculate, and there are large unknown errors in the data.
发明内容Contents of the invention
在实际工业现场,传感电极上总会有挂料黏附,形成虚假物位;黏附的挂料部分可以看作由电容和电阻构成的容阻网络。本发明所要解决的技术问题是:如何在测量物位时真正消除物料悬挂在测量电极上引起的测量误差。In the actual industrial site, there will always be hanging material on the sensing electrode, forming a false level; the attached hanging material part can be regarded as a capacitive resistance network composed of capacitors and resistors. The technical problem to be solved by the invention is: how to truly eliminate the measurement error caused by the material hanging on the measuring electrode when measuring the material level.
射频导纳理论中指出,“当挂料层足够长时挂料层带来的等效阻抗Z的实部(电阻R)与虚部(容抗X)是相等的”。简而言之就是因黏附物质形成的阻抗角为π/4,即45°,在检测电极两端加一高频激励信号(15-400KHz),同时在实际测量电极端物位信号π/4相位点处取值,这样便可以在理论上做到消除电极上因黏附物质而产生的虚假物位信息。According to the radio frequency admittance theory, "when the coating layer is long enough, the real part (resistance R) and the imaginary part (capacitive reactance X) of the equivalent impedance Z brought by the coating layer are equal." In short, the impedance angle formed by the adhered substance is π/4, that is, 45°, and a high-frequency excitation signal (15-400KHz) is applied to both ends of the detection electrode, and at the same time, the level signal at the electrode end is actually measured π/4 The value is taken at the phase point, so that it can theoretically eliminate the false level information generated by the adhered substance on the electrode.
为解决上述技术问题,本发明所采用的技术方案是:通过由单片机组成的电路,选取出待测信号中π/4相位点的幅值,通过对此点幅值进行A/D转换,得到准确物位高度。具体地,In order to solve the above-mentioned technical problems, the technical scheme adopted in the present invention is: by the circuit that is made up of single-chip microcomputer, select the amplitude value of π/4 phase point in the signal to be measured, carry out A/D conversion by this point amplitude value, obtain Accurate level height. specifically,
本发明提供一种射频导纳物位仪中的物位测量单元,包括:第一测量电极、第二测量电极以及与第一、第二测量电极电连接的测量电路,所述第一、第二测量电极的下端皆插入至物位待测的物料容器中,上端电连接至所述测量电路;其中,The invention provides a level measurement unit in a radio frequency admittance level meter, comprising: a first measurement electrode, a second measurement electrode, and a measurement circuit electrically connected to the first and second measurement electrodes, the first and second measurement electrodes The lower ends of the two measuring electrodes are inserted into the material container whose level is to be measured, and the upper ends are electrically connected to the measuring circuit; wherein,
将第一、第二测量电极分别等效为一电容的两个极板,第一、第二测量电极之间的物料为电介质,以该电容为待测电容C测;The first and second measuring electrodes are respectively equivalent to two plates of a capacitor, the material between the first and second measuring electrodes is a dielectric, and the capacitance is measured as the capacitance C to be measured ;
所述测量电路包括:第一选频网络、第二选频网络、第三选频网络、激励信号产生电路、π/4相移窄脉冲产生电路、以及π/4相位点幅值信号的采集电路;The measurement circuit includes: a first frequency selection network, a second frequency selection network, a third frequency selection network, an excitation signal generation circuit, a π/4 phase shift narrow pulse generation circuit, and a collection of π/4 phase point amplitude signals circuit;
所述第一选频网络包括并联的电容C1和电感L1,所述第二选频网络包括并联的电容C2和电感L2,所述第三选频网络包括并联的电容C3和电感L3;所述第一选频网络经电阻R1电连接至所述激励信号产生电路的第一输出端,所述第二选频网络经电阻R2电连接至所述激励信号产生电路的第二输出端,所述第三选频网络的第一端经一电阻R3接地;所述第一选频网络经并联的电容C4和电阻R4、再经并联的电容C5和电阻R5电连接至所述第二选频网络;设并联的电容C4、电阻R4与并联的电容C5、电阻R5之间的电连接处为Q1,待测电容C测与电阻R0并联后,一端电连接至Q1,另一端电连接至所述第三选频网络的第二端,设并联的电容C测、电阻R0与第三选频网络之间的电连接处为待测点Q0,所述π/4相位点幅值信号的采集电路电连接至待测点Q0,接收来自待测点Q0引出的待测信号S0;The first frequency selection network includes a parallel capacitor C1 and an inductor L1, the second frequency selection network includes a parallel capacitor C2 and an inductor L2, and the third frequency selection network includes a parallel capacitor C3 and an inductor L3; The first frequency selection network is electrically connected to the first output end of the excitation signal generation circuit through a resistor R1, and the second frequency selection network is electrically connected to the second output end of the excitation signal generation circuit through a resistance R2. The first end of the third frequency selection network is grounded through a resistor R3; the first frequency selection network is electrically connected to the second frequency selection network through a parallel capacitor C4 and resistor R4, and then a parallel capacitor C5 and resistor R5 ; Assume that the electrical connection between the parallel capacitor C4, the resistor R4 and the parallel capacitor C5 and the resistor R5 is Q1, after the capacitor C to be measured is connected in parallel with the resistor R0, one end is electrically connected to Q1, and the other end is electrically connected to the The second end of the 3rd frequency-selective network, the electric connection between the capacitor C measured in parallel, the resistance R0 and the 3rd frequency-selective network is the point to be measured Q0, the acquisition circuit of the π/4 phase point amplitude signal Electrically connected to the point under test Q0, receiving the signal under test S0 drawn from the point under test Q0;
所述激励信号产生电路用于产生正弦波激励信号S1并输出;The excitation signal generating circuit is used to generate and output a sine wave excitation signal S1;
所述π/4相移窄脉冲产生电路电连接至所述激励信号产生电路的第三输出端,接收来自所述激励信号产生电路发出的正弦波激励信号S1;所述π/4相移窄脉冲产生电路还电连接至所述π/4相位点幅值信号的采集电路,所述π/4相位点幅值信号的采集电路接收来自所述π/4相移窄脉冲产生电路的、与Q0点信号相比相移π/4的窄脉冲信号S4,输出待测信号在π/4相位点的幅值信号S5。The π/4 phase shift narrow pulse generation circuit is electrically connected to the third output end of the excitation signal generation circuit, and receives the sine wave excitation signal S1 from the excitation signal generation circuit; the π/4 phase shift narrow The pulse generation circuit is also electrically connected to the acquisition circuit of the π/4 phase point amplitude signal, and the acquisition circuit of the π/4 phase point amplitude signal receives from the π/4 phase shift narrow pulse generation circuit, and The signal at point Q0 is compared with the narrow pulse signal S4 with a phase shift of π/4, and the amplitude signal S5 of the signal to be measured at the π/4 phase point is output.
在上述技术方案的基础上,本发明还可以做如下改进。On the basis of the above technical solutions, the present invention can also be improved as follows.
优选地,所述π/4相移窄脉冲产生电路中设有:数字电位器U1、运算放大器U2、运算放大器U3、单稳态触发器U4,电阻R6~R13,电容C6~C10,且所述π/4相移窄脉冲产生电路的供电电源为直流电源Vcc;其中,Preferably, the π/4 phase shift narrow pulse generation circuit is provided with: digital potentiometer U1, operational amplifier U2, operational amplifier U3, monostable trigger U4, resistors R6-R13, capacitors C6-C10, and the The power supply of the π/4 phase shift narrow pulse generating circuit is a DC power supply Vcc; wherein,
所述数字电位器U1的输入端电连接至外接的单片机,接地端接地,电源端电连接至电源Vcc,该电源端还经电容C10接地;所述数字电位器U1的W输出端电连接至所述运算放大器U2的同相输入端,该输出端还经电阻R13电连接至电源Vcc,且经电容C9接地;所述数字电位器U1的L输出端接地;The input terminal of the digital potentiometer U1 is electrically connected to the external single-chip microcomputer, the ground terminal is grounded, the power supply terminal is electrically connected to the power supply Vcc, and the power supply terminal is also grounded through the capacitor C10; the W output terminal of the digital potentiometer U1 is electrically connected to The non-inverting input terminal of the operational amplifier U2 is also electrically connected to the power supply Vcc through the resistor R13, and grounded through the capacitor C9; the L output terminal of the digital potentiometer U1 is grounded;
所述运算放大器U2的反相输入端经电阻R12电连接至所述运算放大器U2的输出端;所述运算放大器U2的电源端电连接至电源Vcc,接地端接地;所述运算放大器U2的输出端经电阻R11、再经电阻R10电连接至所述运算放大器U3的同相输入端,其中,电阻R11与电阻R10之间的电连接处经电容C8接地;The inverting input terminal of the operational amplifier U2 is electrically connected to the output terminal of the operational amplifier U2 through a resistor R12; the power supply terminal of the operational amplifier U2 is electrically connected to the power supply Vcc, and the ground terminal is grounded; the output of the operational amplifier U2 terminal is electrically connected to the non-inverting input terminal of the operational amplifier U3 through a resistor R11 and then a resistor R10, wherein the electrical connection between the resistor R11 and the resistor R10 is grounded through a capacitor C8;
所述运算放大器U3的同相输入端还经电阻R7电连接至所述运算放大器U3的输出端;所述运算放大器U3的反相输入端经电阻R9接地,还经电阻R8电连接至电源Vcc,且经电容C7电连接至所述激励信号产生电路的输出端,接收来自所述激励信号产生电路发出的正弦波激励信号S1;所述运算放大器U3的电源端电连接至电源Vcc,接地端接地;所述运算放大器U3的输出端电连接至所述单稳态触发器U4的输入端;The non-inverting input terminal of the operational amplifier U3 is also electrically connected to the output terminal of the operational amplifier U3 through a resistor R7; the inverting input terminal of the operational amplifier U3 is grounded through a resistor R9, and is also electrically connected to the power supply Vcc through a resistor R8, And it is electrically connected to the output terminal of the excitation signal generation circuit through the capacitor C7, and receives the sine wave excitation signal S1 from the excitation signal generation circuit; the power supply terminal of the operational amplifier U3 is electrically connected to the power supply Vcc, and the ground terminal is grounded ; The output terminal of the operational amplifier U3 is electrically connected to the input terminal of the monostable trigger U4;
所述单稳态触发器U4的Rext端子经电阻R6电连接至电源Vcc,还经电容C6电连接至Cext端子;所述单稳态触发器U4的输出端输出与Q0点信号相比相移π/4的窄脉冲信号S4至所述采集电路;所述单稳态触发器U4的电源端电连接至电源Vcc,接地端接地。The Rext terminal of the monostable trigger U4 is electrically connected to the power supply Vcc through the resistor R6, and is also electrically connected to the Cext terminal through the capacitor C6; the output terminal of the monostable trigger U4 is phase shifted compared with the Q0 point signal The narrow pulse signal S4 of π/4 is sent to the acquisition circuit; the power supply terminal of the monostable trigger U4 is electrically connected to the power supply Vcc, and the ground terminal is grounded.
优选地,所述π/4相位点幅值信号的采集电路中设有:运算放大器U5、运算放大器U6、模拟开关U7、运算放大器U8,电阻R14~R21,电容C11~C13,且所述π/4相位点幅值信号的采集电路的供电电源为直流电源Vcc;其中,Preferably, the acquisition circuit of the π/4 phase point amplitude signal is provided with: operational amplifier U5, operational amplifier U6, analog switch U7, operational amplifier U8, resistors R14-R21, capacitors C11-C13, and the π The power supply of the acquisition circuit of the /4 phase point amplitude signal is a DC power supply Vcc; wherein,
所述运算放大器U5的同相输入端经电阻R21电连接至待测点Q0,接收来自待测点Q0引出的待测信号S0;所述运算放大器U5的反相输入端电连接至所述运算放大器U5的输出端;所述运算放大器U5的电源端电连接至电源Vcc,接地端接地;所述运算放大器U5的输出端经电容C13、再经电阻R20电连接至所述运算放大器U6的同相输入端;The non-inverting input end of the operational amplifier U5 is electrically connected to the point to be measured Q0 through a resistor R21, and receives the signal S0 to be measured drawn from the point to be measured Q0; the inverting input end of the operational amplifier U5 is electrically connected to the operational amplifier The output terminal of U5; the power supply terminal of the operational amplifier U5 is electrically connected to the power supply Vcc, and the ground terminal is grounded; the output terminal of the operational amplifier U5 is electrically connected to the non-inverting input of the operational amplifier U6 through the capacitor C13 and the resistor R20 end;
所述运算放大器U6的同相输入端还经电阻R18电连接至电源Vcc,且经电阻R19接地;所述运算放大器U6的反相输入端经电阻R17电连接至所述运算放大器U6的输出端;所述运算放大器U6的电源端电连接至电源Vcc,接地端接地;所述运算放大器U6的输出端电连接至所述模拟开关U7的输入端;The non-inverting input end of the operational amplifier U6 is also electrically connected to the power supply Vcc through the resistor R18, and grounded through the resistor R19; the inverting input end of the operational amplifier U6 is electrically connected to the output end of the operational amplifier U6 through the resistor R17; The power supply terminal of the operational amplifier U6 is electrically connected to the power supply Vcc, and the ground terminal is grounded; the output terminal of the operational amplifier U6 is electrically connected to the input terminal of the analog switch U7;
所述模拟开关U7的控制端电连接至所述单稳态触发器U4的输出端,接收与Q0点信号相比相移π/4的窄脉冲信号S4;所述模拟开关U7的常开输出端经电容C12接地;所述模拟开关U7的电源端电连接至电源Vcc,接地端接地;所述模拟开关U7的常开输出端还经电阻R16电连接至所述运算放大器U8的同相输入端;The control end of the analog switch U7 is electrically connected to the output end of the monostable trigger U4, and receives a narrow pulse signal S4 with a phase shift of π/4 compared with the Q0 point signal; the normally open output of the analog switch U7 terminal is grounded through the capacitor C12; the power supply terminal of the analog switch U7 is electrically connected to the power supply Vcc, and the ground terminal is grounded; the normally open output terminal of the analog switch U7 is also electrically connected to the non-inverting input terminal of the operational amplifier U8 through the resistor R16 ;
所述运算放大器U8的反相输入端经并联的电阻R14和电容C11电连接至所述运算放大器U8的输出端,所述运算放大器U8的反相输入端还经电阻R15接地;所述运算放大器U8的输出端输出π/4相位点幅值信号S5,发送至外接的单片机;所述运算放大器U8的电源端电连接至电源Vcc,接地端接地。The inverting input terminal of the operational amplifier U8 is electrically connected to the output terminal of the operational amplifier U8 through a parallel resistor R14 and a capacitor C11, and the inverting input terminal of the operational amplifier U8 is also grounded through a resistor R15; the operational amplifier The output terminal of U8 outputs π/4 phase point amplitude signal S5, which is sent to an external microcontroller; the power supply terminal of the operational amplifier U8 is electrically connected to the power supply Vcc, and the ground terminal is grounded.
优选地,所述数字电位器U1为MAX540IEKA-T。Preferably, the digital potentiometer U1 is MAX540IEKA-T.
优选地,所述运算放大器U2和/或U8为TLV2451。Preferably, the operational amplifiers U2 and/or U8 are TLV2451.
优选地,所述运算放大器U3、U5和/或U6为OPA835。Preferably, the operational amplifiers U3, U5 and/or U6 are OPA835.
优选地,所述单稳态触发器U4为SN74LVC1G123。Preferably, the monostable flip-flop U4 is SN74LVC1G123.
优选地,所述模拟开关U7为TS5A3160DCUR。Preferably, the analog switch U7 is TS5A3160DCUR.
本发明提供一种射频导纳物位仪,包括上述物位测量单元,以及,The present invention provides a radio frequency admittance level meter, comprising the above-mentioned level measurement unit, and,
与所述物位测量单元电连接的单片机;a single-chip microcomputer electrically connected to the level measuring unit;
用于容纳所述物位测量单元及单片机的外壳;A housing for accommodating the level measuring unit and the single-chip microcomputer;
嵌设于所述外壳表面、与所述单片机电连接的显示单元。A display unit embedded on the surface of the casing and electrically connected to the single chip electromechanical device.
优选地,所述单片机中设有与上位机进行有线通讯的通讯接口,或与上位机进行无线通讯的通讯模块。Preferably, the single-chip microcomputer is provided with a communication interface for wired communication with the upper computer, or a communication module for wireless communication with the upper computer.
与现有技术相比,本发明具有如下技术效果:Compared with the prior art, the present invention has the following technical effects:
1、能够准确地对测量点信号在π/4、即45°相位点处采集信号数据,能够有效消除挂料对测量带来的影响;1. It can accurately collect the signal data of the measurement point signal at π/4, that is, the 45° phase point, and can effectively eliminate the influence of hanging material on the measurement;
2、测量电路中的T型选频网络滤除了来自各个方向的谐波的干扰,导通了基波,并且更加稳定的选出所需的π/4相位点的信号,使测量更加准确。2. The T-type frequency selection network in the measurement circuit filters out the harmonic interference from all directions, conducts the fundamental wave, and selects the required π/4 phase point signal more stably, making the measurement more accurate.
附图说明Description of drawings
图1为本发明的物位测量单元的使用状态示意图;Fig. 1 is a schematic diagram of the use state of the level measuring unit of the present invention;
图2为本发明的物位测量单元的电路结构图;Fig. 2 is the circuit structure diagram of the level measuring unit of the present invention;
图3为由物位变化引起变化的固有谐振频率与幅值关系曲线图;Fig. 3 is a curve diagram of the relationship between the natural resonance frequency and the amplitude caused by the change of the material level;
图4为本发明的π/4相移窄脉冲产生电路结构图;Fig. 4 is π/4 phase-shift narrow pulse generation circuit structural diagram of the present invention;
图5示为窄脉冲信号S4的波形图;Fig. 5 shows the waveform diagram of narrow pulse signal S4;
图6示为待测信号与π/4相移窄脉冲信号S4的对比效果图;Fig. 6 shows the comparison effect diagram of the signal to be measured and the π/4 phase-shifted narrow pulse signal S4;
图7为本发明的π/4相位点幅值信号的采集电路的电路结构图。Fig. 7 is a circuit structure diagram of the acquisition circuit of the π/4 phase point amplitude signal of the present invention.
在附图中,各标号所表示的部件名称列表如下:In the accompanying drawings, the names of the parts represented by each label are listed as follows:
100 物位待测的物料容器100 Material containers whose level is to be tested
101 第一测量电极101 First measuring electrode
102 第二测量电极102 Second measuring electrode
200 测量电路200 measuring circuit
201 第一选频网络201 The first frequency selection network
202 第二选频网络202 Second selective frequency network
203 第三选频网络203 Third frequency selection network
204 激励信号产生电路204 excitation signal generating circuit
205 π/4相移窄脉冲产生电路205 π/4 phase shift narrow pulse generating circuit
206 π/4相位点幅值信号的采集电路206 π/4 Phase Point Amplitude Signal Acquisition Circuit
具体实施方式Detailed ways
以下结合附图对本发明的原理和特征进行描述,所举实例只用于解释本发明,并非用于限定本发明的范围。The principles and features of the present invention are described below in conjunction with the accompanying drawings, and the examples given are only used to explain the present invention, and are not intended to limit the scope of the present invention.
请参照图1所示,其为本发明的物位测量单元的使用状态示意图。所述物位测量单元包括:第一测量电极101、第二测量电极102以及与第一、第二测量电极电连接的测量电路200,其中,所述第一、第二测量电极的下端插入物位待测的物料容器100中,上端电连接至所述测量电路200;可选地,所述第二测量电极也可以是所述物料容器100的金属壁;Please refer to FIG. 1 , which is a schematic diagram of the use state of the level measuring unit of the present invention. The level measurement unit includes: a first measurement electrode 101, a second measurement electrode 102, and a measurement circuit 200 electrically connected to the first and second measurement electrodes, wherein the lower ends of the first and second measurement electrodes are inserted In the material container 100 to be tested, the upper end is electrically connected to the measurement circuit 200; optionally, the second measurement electrode can also be the metal wall of the material container 100;
本发明的物位测量单元使用第一、第二测量电极来测量物位的高度,可等效于:第一、第二测量电极分别为一电容的两个极板,第一、第二测量电极之间的物料则为电介质,以该电容为待测电容C测,通过测量C测的大小,进而得出物位高度。The level measurement unit of the present invention uses the first and second measurement electrodes to measure the height of the level, which can be equivalent to: the first and second measurement electrodes are respectively two plates of a capacitor, and the first and second measurement The material between the electrodes is the dielectric, and the capacitance is taken as the capacitance C to be measured . By measuring the size of C, the height of the material level can be obtained.
请再参照图2所示,其为本发明的物位测量单元的电路结构图;于图2中,以待测电容C测来表示第一、第二测量电极,由于物料的物位是会变化的,所以待测电容C测是可变电容;所述测量电路200包括:第一选频网络201、第二选频网络202、第三选频网络203、激励信号产生电路204、π/4相移窄脉冲产生电路205、以及π/4相位点幅值信号的采集电路206,其中,Please refer to shown in Fig. 2 again, and it is the circuit structure diagram of the level measuring unit of the present invention; In Fig. 2, the first and second measuring electrodes are represented by the capacitance C to be measured , because the level of the material will be change, so the capacitance C to be measured is a variable capacitance; the measurement circuit 200 includes: the first frequency selection network 201, the second frequency selection network 202, the third frequency selection network 203, the excitation signal generation circuit 204, π/ 4 phase shift narrow pulse generation circuit 205, and the acquisition circuit 206 of π/4 phase point amplitude signal, wherein,
所述第一选频网络201包括并联的电容C1和电感L1,所述第二选频网络202包括并联的电容C2和电感L2,所述第三选频网络203包括并联的电容C3和电感L3;所述第一选频网络201经电阻R1电连接至所述激励信号产生电路204的第一输出端,所述第二选频网络202经电阻R2电连接至所述激励信号产生电路204的第二输出端,所述第三选频网络203的第一端经一电阻R3接地;所述第一选频网络201经并联的电容C4和电阻R4、再经并联的电容C5和电阻R5电连接至所述第二选频网络202;设并联的电容C4、电阻R4与并联的电容C5、电阻R5之间的电连接处为Q1,待测电容C测与电阻R0并联后,一端电连接至Q1,另一端电连接至所述第三选频网络203的第二端,即L3和C3不接R3的端子,设并联的电容C测、电阻R0与第三选频网络之间的电连接处为待测点Q0,所述π/4相位点幅值信号的采集电路206电连接至待测点Q0,接收来自待测点Q0引出的待测信号S0;三个选频网络构成T型选频网络结构,其电特性滤除了来自各个方向的谐波,导通了基波,并且利于更加稳定地选出用于测量的信号。The first frequency selection network 201 includes a capacitor C1 and an inductor L1 connected in parallel, the second frequency selection network 202 includes a capacitor C2 and an inductor L2 connected in parallel, and the third frequency selection network 203 includes a capacitor C3 and an inductor L3 connected in parallel ; The first frequency selection network 201 is electrically connected to the first output end of the excitation signal generation circuit 204 via a resistor R1, and the second frequency selection network 202 is electrically connected to the excitation signal generation circuit 204 via a resistor R2 The second output terminal, the first end of the third frequency selection network 203 is grounded through a resistor R3; the first frequency selection network 201 is electrically connected through a parallel capacitor C4 and resistor R4, and then a parallel capacitor C5 and resistor R5. Connect to the second frequency selection network 202; set the electrical connection between the parallel capacitor C4, the resistor R4 and the parallel capacitor C5, the resistor R5 as Q1, after the capacitor C to be measured is connected in parallel with the resistor R0, one end is electrically connected To Q1, the other end is electrically connected to the second end of the third frequency selection network 203, that is, L3 and C3 are not connected to the terminals of R3, and the electrical connection between the capacitor C measured in parallel, the resistance R0 and the third frequency selection network is set. The connection is the point to be measured Q0, the acquisition circuit 206 of the π/4 phase point amplitude signal is electrically connected to the point to be measured Q0, and receives the signal to be measured S0 drawn from the point to be measured Q0; three frequency selection networks form T Type frequency selection network structure, its electrical characteristics filter out the harmonics from all directions, conduct the fundamental wave, and help to select the signal for measurement more stably.
需要进行说明的是:整个电路的固有谐振频率随待测电容的变化而变化;待测信号的振幅随电路固有谐振频率的变化呈类似二次函数的形状,如图3所示,其为由物位变化引起变化的固有谐振频率与幅值关系曲线图。已知物料越多,等效电容越大,固有谐振频率与电容的关系为即,频率随着电容的增大而减小。为取值准确,保证结果的唯一性,取图3中接近于线性的部分作为固有谐振频率取值计算范围,即如图3所示的f1~f2;在实际应用中,可依据此频率范围,结合物料容器的大小,即待测电容的变化范围(例如0~45000pF),设计三个选频网络中的电容、电感以及外接电阻的具体大小。What needs to be explained is: the natural resonant frequency of the whole circuit changes with the change of the capacitance to be measured; the amplitude of the signal to be measured changes with the natural resonant frequency of the circuit in a shape similar to a quadratic function, as shown in Figure 3, which is determined by The relationship between the natural resonance frequency and the amplitude of the change caused by the change of material level. It is known that the more materials, the greater the equivalent capacitance, and the relationship between the natural resonance frequency and capacitance is That is, the frequency decreases as the capacitance increases. In order to obtain accurate values and ensure the uniqueness of the results, the part close to linear in Figure 3 is taken as the calculation range of the natural resonance frequency, that is, f1~f2 as shown in Figure 3; in practical applications, it can be based on this frequency range , combined with the size of the material container, that is, the variation range of the capacitance to be measured (for example, 0-45000pF), design the specific sizes of the capacitance, inductance and external resistance in the three frequency selection networks.
进一步,所述激励信号产生电路204用于产生正弦波激励信号S1并输出,即,激励信号产生电路为正弦波发生电路;正弦波发生电路为本领域常见电路,例如有文氏电桥、数字正弦波发生器等,皆可实现产生正弦波这一功能,作为本领域的现有技术,本领域技术人员可根据实际需求进行选择,此处不再赘述。Further, the excitation signal generation circuit 204 is used to generate and output the sine wave excitation signal S1, that is, the excitation signal generation circuit is a sine wave generation circuit; the sine wave generation circuit is a common circuit in the art, such as a Wien bridge, a digital A sine wave generator, etc., can all realize the function of generating a sine wave. As an existing technology in this field, those skilled in the art can select according to actual needs, and will not repeat them here.
进一步,所述π/4相移窄脉冲产生电路205电连接至所述激励信号产生电路204的第三输出端,接收来自所述激励信号产生电路204发出的正弦波激励信号S1;所述π/4相移窄脉冲产生电路205还电连接至所述π/4相位点幅值信号的采集电路206(以下皆简称为采集电路206),所述采集电路206接收来自所述π/4相移窄脉冲产生电路205的、与Q0点信号相比相移π/4的窄脉冲信号S4;具体地,Further, the π/4 phase shift narrow pulse generation circuit 205 is electrically connected to the third output end of the excitation signal generation circuit 204, and receives the sine wave excitation signal S1 from the excitation signal generation circuit 204; the π The /4 phase shift narrow pulse generation circuit 205 is also electrically connected to the acquisition circuit 206 of the π/4 phase point amplitude signal (hereinafter referred to as the acquisition circuit 206 for short), and the acquisition circuit 206 receives signals from the π/4 phase The narrow pulse signal S4 of the shifted narrow pulse generating circuit 205, compared with the Q0 point signal with a phase shift of π/4; specifically,
请参照图4所示,图4为本发明的π/4相移窄脉冲产生电路结构图;所述π/4相移窄脉冲产生电路中设有:数字电位器U1、运算放大器U2、运算放大器U3、单稳态触发器U4,电阻R6~R13,电容C6~C10,且所述π/4相移窄脉冲产生电路的供电电源为直流电源Vcc;其中,Please refer to shown in Fig. 4, Fig. 4 is the structural diagram of the π/4 phase shift narrow pulse generation circuit of the present invention; The described π/4 phase shift narrow pulse generation circuit is provided with: digital potentiometer U1, operational amplifier U2, operation Amplifier U3, monostable trigger U4, resistors R6-R13, capacitors C6-C10, and the power supply of the π/4 phase shift narrow pulse generating circuit is a DC power supply Vcc; wherein,
所述数字电位器U1的输入端电连接至外接的单片机,接地端接地,电源端电连接至电源Vcc,该电源端还经电容C10接地;所述数字电位器U1的W输出端电连接至所述运算放大器U2的同相输入端,该输出端还经电阻R13电连接至电源Vcc,且经电容C9接地;所述数字电位器U1的L输出端接地;即数字电位器U1与电阻R13串联后接到电源与地之间,二者中间连接点电连接至所述运算放大器U2的同相输入端。所述运算放大器U2的反相输入端经电阻R12电连接至所述运算放大器U2的输出端;所述运算放大器U2的电源端电连接至电源Vcc,接地端接地;组成电压跟随电路。所述运算放大器U2的输出端经电阻R11、再经电阻R10电连接至所述运算放大器U3的同相输入端,其中,电阻R11与电阻R10之间的电连接处经电容C8接地;所述运算放大器U3的同相输入端还经电阻R7电连接至所述运算放大器U3的输出端;所述运算放大器U3的反相输入端经电阻R9接地,还经电阻R8电连接至电源Vcc,且经电容C7电连接至所述激励信号产生电路204的输出端,接收来自所述激励信号产生电路204发出的正弦波激励信号S1;所述运算放大器U3的电源端电连接至电源Vcc,接地端接地;所述运算放大器U3的输出端电连接至所述单稳态触发器U4的输入端;所述单稳态触发器U4的Rext端子经电阻R6电连接至电源Vcc,还经电容C6电连接至Cext端子,由于单稳态触发器U4输出的脉冲信号用于控制模拟开关,准确得到待测信号的相位在π/4时的待测信号的幅值大小,需要脉冲信号有较小的占空比,脉冲宽度可为100ns,因此R6应为大电阻,C6应为小电容,例如电阻R6选用1kΩ,电容C6选用20pF;所述单稳态触发器U4的输出端输出与Q0点信号相比相移π/4的窄脉冲信号S4至所述采集电路206;所述单稳态触发器U4的电源端电连接至电源Vcc,接地端接地。The input terminal of the digital potentiometer U1 is electrically connected to the external single-chip microcomputer, the ground terminal is grounded, the power supply terminal is electrically connected to the power supply Vcc, and the power supply terminal is also grounded through the capacitor C10; the W output terminal of the digital potentiometer U1 is electrically connected to The non-inverting input terminal of the operational amplifier U2 is also electrically connected to the power supply Vcc through the resistor R13, and grounded through the capacitor C9; the L output terminal of the digital potentiometer U1 is grounded; that is, the digital potentiometer U1 is connected in series with the resistor R13 It is then connected between the power supply and the ground, and the intermediate connection point between the two is electrically connected to the non-inverting input terminal of the operational amplifier U2. The inverting input terminal of the operational amplifier U2 is electrically connected to the output terminal of the operational amplifier U2 through the resistor R12; the power supply terminal of the operational amplifier U2 is electrically connected to the power supply Vcc, and the ground terminal is grounded; forming a voltage follower circuit. The output terminal of the operational amplifier U2 is electrically connected to the non-inverting input terminal of the operational amplifier U3 through the resistor R11 and then the resistor R10, wherein the electrical connection between the resistor R11 and the resistor R10 is grounded through the capacitor C8; The noninverting input terminal of the amplifier U3 is also electrically connected to the output terminal of the operational amplifier U3 through a resistor R7; the inverting input terminal of the operational amplifier U3 is grounded through a resistor R9, and is also electrically connected to the power supply Vcc through a resistor R8, and is connected to the power supply Vcc through a capacitor. C7 is electrically connected to the output end of the excitation signal generation circuit 204, and receives the sine wave excitation signal S1 from the excitation signal generation circuit 204; the power supply terminal of the operational amplifier U3 is electrically connected to the power supply Vcc, and the ground terminal is grounded; The output end of the operational amplifier U3 is electrically connected to the input end of the monostable trigger U4; the Rext terminal of the monostable trigger U4 is electrically connected to the power supply Vcc through a resistor R6, and is also electrically connected to the power supply Vcc through a capacitor C6. Cext terminal, since the pulse signal output by the monostable trigger U4 is used to control the analog switch, the amplitude of the signal to be tested when the phase of the signal to be tested is accurately obtained when the phase of the signal to be tested is π/4 requires a small duty cycle of the pulse signal Ratio, the pulse width can be 100ns, so R6 should be a large resistor, and C6 should be a small capacitor, such as 1kΩ for resistor R6, and 20pF for capacitor C6; the output of the monostable trigger U4 is compared with the Q0 point signal The narrow pulse signal S4 with a phase shift of π/4 is sent to the acquisition circuit 206; the power supply terminal of the monostable flip-flop U4 is electrically connected to the power supply Vcc, and the ground terminal is grounded.
由此,单片机输入给数字电位器U1与当前待测电容相匹配的数据,调整U1的阻值,进而使运算放大器U2输出一个与当前待测电容相匹配的基准直流电压信号,作为运算放大器U3的参考电压;U3输出的矩形波信号输入到单稳态触发器U4的输入端引脚1处,矩形波信号S3的下降沿对单稳态触发器进行触发,使单稳态触发器输出引脚输出窄脉冲信号;调节连接在单稳态触发器引脚6、7的电容C6、电阻R6的大小改变脉冲宽度,使脉冲宽度约为100ns,在单稳态触发器输出引脚输出窄脉冲信号S4,如图5所示;得到的窄脉冲信号S4与待测信号相比相位差了π/4相移,待测信号与π/4相移窄脉冲信号S4的对比效果图如图6所示。Thus, the MCU inputs the data matching the current capacitance to be measured to the digital potentiometer U1, adjusts the resistance of U1, and then makes the operational amplifier U2 output a reference DC voltage signal that matches the current capacitance to be measured as the operational amplifier U3 The reference voltage; the rectangular wave signal output by U3 is input to the input terminal pin 1 of the monostable trigger U4, and the falling edge of the rectangular wave signal S3 triggers the monostable trigger, so that the monostable trigger output leads Pin output narrow pulse signal; adjust the size of capacitor C6 and resistor R6 connected to pins 6 and 7 of the monostable trigger to change the pulse width, so that the pulse width is about 100ns, and output a narrow pulse at the output pin of the monostable trigger Signal S4, as shown in Figure 5; the obtained narrow pulse signal S4 has a phase difference of π/4 phase shift compared with the signal to be tested, and the comparison effect diagram of the signal to be tested and the π/4 phase shifted narrow pulse signal S4 is shown in Figure 6 shown.
优选地,所述数字电位器U1可选用MAX540IEKA-T;Preferably, the digital potentiometer U1 can be MAX540IEKA-T;
优选地,所述运算放大器U2可选用TLV2451;Preferably, the operational amplifier U2 can be TLV2451;
优选地,所述运算放大器U3可选用OPA835;Preferably, the operational amplifier U3 can be OPA835;
优选地,所述单稳态触发器U4可选用SN74LVC1G123。Preferably, the monostable flip-flop U4 can be selected from SN74LVC1G123.
接下来,请再参照图7所示,其为本发明的π/4相位点幅值信号的采集电路的电路结构图;所述采集电路中设有:运算放大器U5、运算放大器U6、模拟开关U7、运算放大器U8,电阻R14~R21,电容C11~C13,且所述采集电路的供电电源为直流电源Vcc;其中,Next, please refer to shown in Fig. 7 again, it is the circuit structural diagram of the acquisition circuit of π/4 phase point amplitude signal of the present invention; Described acquisition circuit is provided with: operational amplifier U5, operational amplifier U6, analog switch U7, operational amplifier U8, resistors R14-R21, capacitors C11-C13, and the power supply of the acquisition circuit is a DC power supply Vcc; wherein,
所述运算放大器U5的同相输入端经电阻R21电连接至待测点Q0,接收来自待测点Q0引出的待测信号S0;所述运算放大器U5的反相输入端电连接至所述运算放大器U5的输出端;所述运算放大器U5的电源端电连接至电源Vcc,接地端接地;所述运算放大器U5的输出端经电容C13、再经电阻R20电连接至所述运算放大器U6的同相输入端,所述运算放大器U6的同相输入端还经电阻R18电连接至电源Vcc,且经电阻R19接地;所述运算放大器U6的反相输入端经电阻R17电连接至所述运算放大器U6的输出端;所述运算放大器U6的电源端电连接至电源Vcc,接地端接地;所述运算放大器U6的输出端电连接至所述模拟开关U7的输入端,所述模拟开关U7的控制端电连接至所述单稳态触发器U4的输出端,接收与Q0点信号相比相移π/4的窄脉冲信号S4;所述模拟开关U7的常开输出端经电容C12接地;所述模拟开关U7的电源端电连接至电源Vcc,接地端接地;所述模拟开关U7的常开输出端还经电阻R16电连接至所述运算放大器U8的同相输入端;所述运算放大器U8的反相输入端经并联的电阻R14和电容C11电连接至所述运算放大器U8的输出端,所述运算放大器U8的反相输入端还经电阻R15接地;所述运算放大器U8的输出端输出π/4相位点幅值信号S5,发送至外接的单片机;所述运算放大器U8的电源端电连接至电源Vcc,接地端接地。The non-inverting input end of the operational amplifier U5 is electrically connected to the point to be measured Q0 through a resistor R21, and receives the signal S0 to be measured drawn from the point to be measured Q0; the inverting input end of the operational amplifier U5 is electrically connected to the operational amplifier The output terminal of U5; the power supply terminal of the operational amplifier U5 is electrically connected to the power supply Vcc, and the ground terminal is grounded; the output terminal of the operational amplifier U5 is electrically connected to the non-inverting input of the operational amplifier U6 through the capacitor C13 and the resistor R20 terminal, the non-inverting input terminal of the operational amplifier U6 is also electrically connected to the power supply Vcc through the resistor R18, and grounded through the resistor R19; the inverting input terminal of the operational amplifier U6 is electrically connected to the output of the operational amplifier U6 through the resistor R17 terminal; the power supply terminal of the operational amplifier U6 is electrically connected to the power supply Vcc, and the ground terminal is grounded; the output terminal of the operational amplifier U6 is electrically connected to the input terminal of the analog switch U7, and the control terminal of the analog switch U7 is electrically connected To the output end of the monostable trigger U4, receive a narrow pulse signal S4 with a phase shift of π/4 compared with the Q0 point signal; the normally open output end of the analog switch U7 is grounded through a capacitor C12; the analog switch The power supply terminal of U7 is electrically connected to the power supply Vcc, and the ground terminal is grounded; the normally open output terminal of the analog switch U7 is also electrically connected to the non-inverting input terminal of the operational amplifier U8 through a resistor R16; the inverting input terminal of the operational amplifier U8 terminal is electrically connected to the output terminal of the operational amplifier U8 through a parallel resistor R14 and a capacitor C11, and the inverting input terminal of the operational amplifier U8 is also grounded through a resistor R15; the output terminal of the operational amplifier U8 outputs π/4 phase The point amplitude signal S5 is sent to an external microcontroller; the power supply terminal of the operational amplifier U8 is electrically connected to the power supply Vcc, and the ground terminal is grounded.
由此,将待测信号S0输入到图7中运算放大器U5的引脚3作为电压跟随的输入,待测信号S0在经过一次电压跟随后,又叠加了一个直流电位,再输入到运算放大器U6所组成的电压跟随器,由运算放大器U6输出后再输入到模拟开关U7的输入引脚4作为输入信号,模拟开关U7的引脚6控制脚接入单稳态触发器U4产生的窄脉冲信号S4,窄脉冲的高电平控制模拟开关U7每次都在待测信号的π/4相位处导通,这样待测信号S0每次都是在π/4相位处对电容C12充电,维持π/4相位点的幅值。以上便是数据采集的整个过程,这样采集到的数据更加接近于真实值。Therefore, the signal S0 to be tested is input to the pin 3 of the operational amplifier U5 in Fig. 7 as the input of the voltage follower, and the signal S0 to be tested is superimposed with a DC potential after a voltage follower, and then input to the operational amplifier U6 The composed voltage follower is output by the operational amplifier U6 and then input to the input pin 4 of the analog switch U7 as an input signal, and the pin 6 control pin of the analog switch U7 is connected to the narrow pulse signal generated by the monostable trigger U4 S4, the high level control analog switch U7 of the narrow pulse is turned on at the π/4 phase of the signal to be tested every time, so that the signal S0 to be tested charges the capacitor C12 at the π/4 phase every time, maintaining π /4 the magnitude of the phase point. The above is the whole process of data collection, so that the collected data is closer to the real value.
优选地,所述运算放大器U5、U6皆可选用OPA835;Preferably, OPA835 can be selected for both the operational amplifiers U5 and U6;
优选地,所述模拟开关U7可选用TS5A3160DCUR;Preferably, the analog switch U7 can be selected from TS5A3160DCUR;
优选地,所述运算放大器U8可选用TLV2451。Preferably, the operational amplifier U8 can be TLV2451.
接下来,外接的单片机将采集到的π/4相位点幅值信号S5进行数据的分析、处理;单片机还可将分析处理后的数据发送至上位机,进行进一步的数据分析处理。Next, the external single-chip microcomputer analyzes and processes the collected π/4 phase point amplitude signal S5; the single-chip microcomputer can also send the analyzed and processed data to the host computer for further data analysis and processing.
在实际的产品生产中,将物位测量单元与外接的单片机进行组合,置入一外壳中,外壳表面可嵌设与单片机电连接的显示单元,在单片机进行数据的分析、处理之后,将结果呈现于显示单元上;若希望使操作更加人性化,还可配置必要的开关按键等。In the actual product production, the level measurement unit is combined with an external microcontroller and put into a casing. The surface of the casing can be embedded with a display unit electrically connected to the microcontroller. After the microcontroller performs data analysis and processing, the results are displayed Presented on the display unit; if you want to make the operation more humanized, you can also configure the necessary switch buttons, etc.
以上所述仅为本发明的较佳实施例,并不用以限制本发明,凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection of the present invention. within range.
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