A kind of hollow blow molding fretting map car duct material and preparation method thereof
Technical field
The present invention relates to a kind of car duct material and preparation method thereof, especially a kind of hollow blow molding fretting map automobile wind
Road material and preparation method thereof, belongs to field of material technology.
Background technique
Under energy crisis and the dual-pressure of environmental pollution, lightweight has become necessarily becoming for current automobile industry development
Gesture.According to correlative study, the every loss of weight 10% of automobile, oil consumption can reduce by 8% to 10%.However, the car of China is with state's outgoing at present
It is compared up to country, the high 8-10% of complete vehicle weight, commercial vehicle wants high 10-15%, to catch up with advanced world levels and also need to reduce 25-
30% car weight.Therefore, automotive light weight technology task in China's is very urgent.
For vehicle air conditioner duct, air duct assembly currently on the market mainly consists of two parts, using high density
The molding pipe main body of blow moulded polyethyene and the outer adhesive layer for the EVA foamed cotton for playing function of heat insulation are constituted, this air-conditioning
There are following technical problems in air duct:1) weight is big;2) it is bonded by glue, it is exceeded tight to will cause toxic volatile organic matter VOC
Weight;3) soundproof effect of material is poor, especially air-conditioning work when, the noise of generation is bigger;4) not because of outer layer EVA foam size
Stablize, causes general assembly disqualification rate relatively high.
Summary of the invention
In order to solve the above problem, the present invention provides hollow blow molding fretting map car duct material and preparation method thereof, product
With uniform cell structure, the advantages that high cell density, good apparent mass.
To achieve the above object, the present invention adopts the following technical scheme that:
A kind of hollow blow molding fretting map car duct material, the component including following parts by weight:
50-80 parts of polyethylene,
1-30 parts of polyester,
0.2-1 parts of tackifier,
0.5-10 parts of foaming agent,
5-15 parts of blowing promotor,
0-15 parts of mineral powder,
0.2-0.5 parts of antioxidant
Further technical solution, the polyethylene are high density polyethylene (HDPE), low density polyethylene (LDPE), linear low density polyethylene
One of alkene or two kinds of mixtures, 190 DEG C of melt viscosity are 5 × 103~1 × 105Pa.s;Preferred viscosities be 3 ×
104The high density polyethylene (HDPE) of Pa.s;
Further technical solution, the polyester are polyethylene terephthalate (PET), poly terephthalic acid fourth two
One of alcohol ester (PBT), polyarylate;It is preferred that PET;
Further technical solution, the tackifier are lauroyl peroxide, peroxidized t-butyl perbenzoate, peroxidating uncle
One of pentanoic acid tert-butyl ester, methyl ethyl ketone peroxide, cyclohexanone peroxide;It is preferred that peroxidized t-butyl perbenzoate;
Further technical solution, the foaming agent are hydrazides foaming agent, dinitroso class foaming agent, azo foaming
Any two kinds of mixture, mixed proportion 1 in agent:9-2:3.
Further technical solution, the hydrazides foaming agent includes the double benzenesulfo-nyl hydrazide (OBSH) of 4,4 '-oxos, right
Toluene sulfonyl hydrazide;
The dinitroso class foaming agent includes dinitrosopentamethylene tetramine (DPT), N, N '-dimethyl-N, N '-
Dinitrosoterephthalamine (NTA);
The azo foaming agent is diethyl azodiformate.
Further technical solution, the foaming agent are that weight ratio is 1:The mixture of 4 OBSH and NTA;
Further technical solution, the blowing promotor include nucleating agent, foam stabilizer, dispersing agent and compatilizer, wherein
The nucleating agent be one of organic modification montmonrillonite, graphene, nano-attapulgite, nano silica, it is preferably organic to change
Property montmorillonite;Foam stabilizer is ethylene-vinyl acetate copolymer (wherein, VA content is 5%~18%), organic silicone oil (including modification
Organic silicone oil), fatty acid monoglyceride, one of polyglycol ether, preferably organic silicone oil;Dispersing agent is ethylene stearic bicine diester
One of amine (EBS), stearic acid, tristerin, preferably EBS;Compatilizer is modified by maleic acid anhydride graft POE, methyl
One of acrylic acid dehydrated glyceride graft polypropylene, modified by maleic acid anhydride graft SEBS, polyacrylate, preferably maleic acid
Acid anhydride is grafted POE.
Further technical solution, the mineral powder be one of talcum powder, calcium carbonate, mica, barium sulfate, preferably
Talcum powder;The antioxidant is 1010,1098,168, one of H10, H318, preferably antioxidant 1010;
The preparation method of the hollow blow molding fretting map car duct material, includes the following steps:
Step 1:Polyethylene, tackifier, mineral powder, antioxidant are mixed in mixing machine according to constant weight number
1-3min is added in double screw extruder by hopper, is granulated at a temperature of 160-200 DEG C, screw speed 200-400r/
Min obtains composite polyethylene material;
Step 2:Foaming agent is sufficiently mixed in high mixer in advance according to parts by weight, then by side spout
It is added in single screw rod blow moulding machine;Meanwhile the composite polyethylene material, polyester, blowing promotor that step 1 obtains are added to single spiral shell
Bar blow moulding machine barrel;It at a temperature of 150-200 DEG C, is blow molded, obtains the fretting map vapour with oval or oblate micro pore shape
Vehicle air duct.
Further technical solution, single screw rod blow moulding machine screw slenderness ratio are 18:1~36:1, preferably 20:1, compression ratio is
3:1~5:1, preferably 3.5:1.
Beneficial effect
Compared with prior art, the present invention has the following obvious advantages:
1, the present invention is obtained using hollow fretting map blow molding technology has fine and smooth microcellular structure car duct, microcellular structure
Presence on the one hand make the direct loss of weight of vehicle air conditioner duct weight be more than 40%, improve product apparent mass, pass through polyester
Addition so that the strength of materials is good in addition, it also has many advantages, such as good rigidity, excellent resiliency, heat-insulated, sound insulation value,
It is not only able to solve components lightweight problem, also solves dimensional stability, the heat-insulated problem of non-uniform of existing air-conditioning duct.
The buffer function of fretting map abscess reduces the noise that air duct vibration generates during automobile is advanced, and improves ride comfort.
In addition, eliminating the use of bonding agent due to eliminating outer bonding EVA foam, therefore, the VOC of air duct assembly is significantly reduced
Burst size meets the VOC standard requirements of main engine plants;Air duct assembly manufacturing process is shortened simultaneously, reduces amount of parts,
The manufacturing cost for reducing car duct improves general assembly qualification rate;Product also has good long term heat ageing performance,
Meet the components requirement of experiment such as main engine plants' high/low temperature circulation, condensation test, low temperature ball falling impact.
2, the present invention realizes micro- Cross-linked to polyethylene by adding tackifier, significantly improves it in foaming process
In sag resistant ability and abscess production stability, in addition the use of foam stabilizer be conducive to improve foam structure uniformity;This
The use of blowing promotor can improve solubility of the gas in polyethylene in invention, improve reservation of the gas in blow-molding process
Rate obtains more bubbles, realizes obvious work loss of weight, while the use of nucleating agent and dispersing agent and compatilizer has fine bubble
Hole effect, can regulate and control cell nucleation and growth course in foaming process, increase cell density, eliminate apparent gas trace of product etc.
Defect is conducive to improve air duct products appearance quality.
3, in the preparation method of material of the present invention, foaming agent is introduced by side feed material, this is conducive to that foaming agent is avoided to exist
Decomposition in advance in screw rod, the waste of gas improve foaming agent efficiency.
4, the present invention provides the preparation method of the material, and technique is controllable, and production cost is low, high-efficient, be easily achieved industry
Change.
Detailed description of the invention
Fig. 1 is the internal microcellular structure schematic diagram of hollow blow molding fretting map car duct material of the invention.
Specific embodiment
The present invention is described in further detail for embodiment with reference to the accompanying drawing.
Embodiment 1
A kind of preparation method of hollow blow molding fretting map car duct material, includes the following steps:
Step 1:By 50 parts of high density polyethylene (HDPE), 1 part of peroxidized t-butyl perbenzoate, 10 parts of talcum powder, antioxidant 1010
0.2 part mixes 1-3min according to constant weight number in mixing machine, is added in double screw extruder by hopper, in 160-
It is granulated at a temperature of 200 DEG C, screw speed 200-400r/min obtains composite polyethylene material;
Step 2:OBSH1.6 parts, DPT6.4 parts are sufficiently mixed in high mixer in advance, then by side spout
It is added in single screw rod blow moulding machine;Meanwhile composite polyethylene material, 30 parts of the PET, organic modification montmonrillonite 1 for obtaining step 1
Part, 1 part of organic silicone oil, 1 part of EBS, 2 parts of modified by maleic acid anhydride graft POE be added to single screw rod blow moulding machine barrel;In 150-
It at a temperature of 200 DEG C, is blow molded, obtains hollow fretting map car duct;Single screw rod blow moulding machine screw slenderness ratio is 18:1~36:
1, preferably 20:1, compression ratio 3:1~5:1, preferably 3.5:1.
Embodiment 2
A kind of preparation method of hollow blow molding fretting map car duct material, includes the following steps:
Step 1:By 60 parts of high density polyethylene (HDPE), 20 parts of linear low density polyethylene, 0.5 part of lauroyl peroxide, carbonic acid
15 parts of calcium, 0.5 part of irgasfos 168 1-3min is mixed in mixing machine according to constant weight number, double spiral shells are added to by hopper
It in bar extruder, is granulated at a temperature of 160-200 DEG C, screw speed 200-400r/min obtains composite polyethylene material;
Step 2:1 part of OBSH, 9 parts of NTA are sufficiently mixed in high mixer in advance, then added by side spout
Enter in single screw rod blow moulding machine;Meanwhile by step 1 obtain composite polyethylene material, 1 part of PET, 3 parts of nano silica, have
4 parts of machine silicone oil, 3 parts of EBS, 5 parts of modified by maleic acid anhydride graft POE be added to single screw rod blow moulding machine barrel;In 150-200 DEG C of temperature
It under degree, is blow molded, obtains hollow fretting map car duct;Single screw rod blow moulding machine screw slenderness ratio is 18:1~36:1, preferably
20:1, compression ratio 3:1~5:1, preferably 3.5:1.
Embodiment 3
A kind of preparation method of hollow blow molding fretting map car duct material, includes the following steps:
Step 1:60 parts of high density polyethylene (HDPE), 0.2 part of peroxidating trimethylacetic acid tertiary butyl ester, 0.3 part of antioxidant 1010 are existed
1-3min is mixed in mixing machine, is added in double screw extruder by hopper, is granulated at a temperature of 160-200 DEG C, and screw rod turns
Fast 200-400r/min, obtains composite polyethylene material;
Step 2:0.2 part of unifor, 0.3 part of NTA are sufficiently mixed in high mixer in advance, then by
Side spout is added in single screw rod blow moulding machine;Meanwhile composite polyethylene material, 10 parts of the PBT, You Jigai for obtaining step 1
2 parts of montmorillonite of property, 2 parts of polyglycol ether, 1 part of stearic acid, 4 parts of maleic anhydride-g-SBS be added to single screw rod blow moulding machine material
Cylinder;It at a temperature of 150-200 DEG C, is blow molded, obtains hollow fretting map car duct;Single screw rod blow moulding machine screw slenderness ratio is
18:1~36:1, preferably 20:1, compression ratio 3:1~5:1, preferably 3.5:1.
Embodiment 4
A kind of preparation method of hollow blow molding fretting map car duct material, includes the following steps:
Step 1:By 55 parts of high density polyethylene (HDPE), 10 parts of linear low density polyethylene, peroxidized t-butyl perbenzoate 0.6
Part, 8 parts of talcum powder, 0.4 part of antioxidant 1010 1-3min is mixed in mixing machine according to constant weight number, by hopper plus
Enter into double screw extruder, be granulated at a temperature of 160-200 DEG C, it is compound to obtain polyethylene by screw speed 200-400r/min
Material;
Step 2:DPT4 parts, 2 parts of diethyl azodiformate are sufficiently mixed in high mixer in advance, then by
Side spout is added in single screw rod blow moulding machine;Meanwhile composite polyethylene material, 22 part, nanometer two of PET for obtaining step 1
1 part of silica, 1 part of polyglycol ether, 2 parts of stearic acid, 3 parts of maleic anhydride-g-SBS be added to single screw rod blow moulding machine barrel;
It at a temperature of 150-200 DEG C, is blow molded, obtains hollow fretting map car duct;Single screw rod blow moulding machine screw slenderness ratio is 18:
1~36:1, preferably 20:1, compression ratio 3:1~5:1, preferably 3.5:1.
According to above-mentioned preparation method, comparative example 1, embodiment 1, embodiment 2, embodiment 3, embodiment 4, specific formula is as follows
Shown in table:
Component |
Comparative example 1 |
Embodiment 1 |
Embodiment 2 |
Embodiment 3 |
Embodiment 4 |
High density polyethylene (HDPE) |
100 |
50 |
60 |
60 |
55 |
Linear low density polyethylene |
|
|
20 |
|
10 |
PET |
|
30 |
1 |
|
22 |
PBT |
|
|
|
10 |
|
Peroxidized t-butyl perbenzoate |
|
1 |
|
|
0.6 |
Lauroyl peroxide |
|
|
0.5 |
|
|
Peroxidating trimethylacetic acid tertiary butyl ester |
|
|
|
0.2 |
|
OBSH |
|
1.6 |
1 |
|
|
Unifor |
|
|
|
0.2 |
|
DPT |
|
6.4 |
|
|
2 |
NTA |
|
|
9 |
0.3 |
|
Diethyl azodiformate |
|
|
|
|
4 |
Organic modification montmonrillonite |
|
1 |
|
2 |
|
Nano silica |
|
|
3 |
|
1 |
Organic silicone oil |
|
1 |
4 |
|
|
Polyglycol ether |
|
|
|
2 |
1 |
EBS |
|
1 |
3 |
|
|
Stearic acid |
|
|
|
1 |
2 |
Modified by maleic acid anhydride graft POE |
|
2 |
5 |
|
|
Maleic anhydride-g-SBS |
|
|
|
4 |
3 |
Talcum powder |
|
10 |
|
|
8 |
Calcium carbonate |
|
|
15 |
|
|
Antioxidant 1010 |
|
0.2 |
|
0.3 |
0.4 |
Irgasfos 168 |
|
|
0.5 |
|
|
To in upper table comparative example and embodiment detect, results of property is as shown in the table:
Product of the present invention comparative example and embodiment performance table
As can be seen from the above results, compared with comparative example 1, the embodiment of the present invention 1, embodiment 2, embodiment 3, embodiment
4 weight reduce at least 40% or more, and light weight effect is obvious.Meanwhile the present invention has foam structure uniform, cell density is high,
Therefore there is good rigidity, excellent resiliency, this is not only able to solve components lightweight problem, also solves existing sky
Adjust dimensional stability, the heat-insulated problem of non-uniform in air duct.In addition, the buffer function of fretting map abscess of the present invention also reduces automobile
The noise that air duct vibration generates in traveling process, improves ride comfort.
The foregoing is merely a specific embodiment of the invention, but scope of protection of the present invention is not limited thereto, any
Those skilled in the art's equivalent change or modification made by Spirit Essence according to the present invention, should all cover of the invention
Within protection scope.