CN108892024A - Automatic staircase comb plate safety protection switch trigger force measuring device and measuring method - Google Patents
Automatic staircase comb plate safety protection switch trigger force measuring device and measuring method Download PDFInfo
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66B—ELEVATORS; ESCALATORS OR MOVING WALKWAYS
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Abstract
本发明提供一种自动扶梯梳齿板安全保护开关触发力测量装置及测量方法,固定结构、拉压力传动结构和拉压力测量结构装配于主体结构,通过固定结构将测量装置固定于适当位置,通过螺纹传动机构控制检测头的伸缩,模拟真实场景中自动扶梯梳齿板受力的场景,触发安全开关,测量该梳齿板安全开关触发力,调整安全开关触发机构,使该梳齿板安全开关触发力处于所设定的安全触发力范围,确保自动扶梯正常安全运行;该装置结构简单合理,测量快速准确,只需要一人即可完成操作调整,大大提高了自动扶梯运行的安全性、可靠性,同时节省了检测人力成本,提高了检测效率,对自动扶梯安全运行具有重要的意义。
The invention provides a trigger force measuring device and a measuring method for a safety protection switch of an escalator comb plate. A fixed structure, a tension-pressure transmission structure and a tension-pressure measurement structure are assembled on the main structure, and the measuring device is fixed at an appropriate position through the fixing structure. The thread transmission mechanism controls the expansion and contraction of the detection head, simulates the scene of the escalator comb plate in the real scene, triggers the safety switch, measures the trigger force of the comb plate safety switch, adjusts the safety switch trigger mechanism, and makes the comb plate safety switch The trigger force is within the set safe trigger force range to ensure the normal and safe operation of the escalator; the structure of the device is simple and reasonable, the measurement is fast and accurate, and only one person can complete the operation adjustment, which greatly improves the safety and reliability of the escalator operation , At the same time, it saves the detection labor cost and improves the detection efficiency, which is of great significance to the safe operation of the escalator.
Description
技术领域technical field
本发明属于特种机电设备技术领域,具体涉及一种自动扶梯梳齿板安全保护开关触发力测量装置及测量方法。The invention belongs to the technical field of special electromechanical equipment, and in particular relates to a trigger force measuring device and a measuring method for a safety protection switch of an escalator comb plate.
背景技术Background technique
自动扶梯在日常的使用越来越来频繁,甚至已经变成每天必不可少的一项基础设施,自动扶梯在运行的过程中,不可避免的会出现某些异物卡入自动扶梯的梳齿板内,这时电梯若是继续运行,难免会造成安全事故的发生,因此在自动扶梯的出、入端的安全梳齿板处一般都要设置自动扶梯梳齿板安全保护装置;在自动扶梯运行的过程中,通常安全保护装置布设在楼层板下面即设置在自动扶梯或自动人行道出入口,与梳齿板连接的金属板下面,并且安全保护装置连接有安全保护开关,安全保护开关用于触发安全保护装置,当发生异物卡入梳齿板和梯级踏板之间时,产生相互作用力进而带动与梳齿板相连的楼层板移动,使得与楼层板底部相连的安全开关触发,进而使得自动扶梯停止运行,以保护人员安全;但是在实际运行过程中,安全保护开关有可能因为触发力设置的过小或者过大而使得自动扶梯不能根据实际情况来进行关闭;因此,对安全保护开关需要的触发力大小进行测量,进而进行调整从而设定准确的触发力是保证安全保护装置能够正常工作的前提;但是现行的关于自动扶梯梳齿板安全保护开关的检测仅仅是利用简单的工具推动或者拉动梳齿板,检测其是否能够触发安全开关,对触发所需的力没有准确的测量,这种检测方法仅能检测安全开关触发是否失效,对安全触发力的调整没有实质性的帮助,且需要两人配合完成检测。The escalator is used more and more frequently in daily life, and has even become an indispensable infrastructure every day. During the operation of the escalator, it is inevitable that some foreign objects will be stuck into the comb plate of the escalator At this time, if the elevator continues to run, it will inevitably cause safety accidents. Therefore, the escalator comb safety protection device is generally installed at the safety comb plate at the exit and entry ends of the escalator; during the operation of the escalator Generally, the safety protection device is arranged under the floor plate, that is, at the entrance and exit of the escalator or moving walk, under the metal plate connected with the comb plate, and the safety protection device is connected with a safety protection switch, which is used to trigger the safety protection device , when a foreign object is caught between the comb plate and the step pedal, an interaction force is generated to drive the floor plate connected to the comb plate to move, so that the safety switch connected to the bottom of the floor plate is triggered, thereby making the escalator stop running. In order to protect the safety of personnel; however, in the actual operation process, the escalator may not be closed according to the actual situation because the safety protection switch is set too small or too large; therefore, the trigger force required for the safety protection switch Measuring and then adjusting to set an accurate trigger force is the prerequisite to ensure that the safety protection device can work normally; however, the current detection of the safety protection switch of the escalator comb plate is only to use simple tools to push or pull the comb plate , to detect whether it can trigger the safety switch, and there is no accurate measurement of the force required for triggering. This detection method can only detect whether the safety switch trigger is invalid, and has no substantial help for the adjustment of the safety trigger force, and requires the cooperation of two people. Complete the test.
因此,需要提供一种针对上述现有技术不足的改进技术方案。Therefore, it is necessary to provide an improved technical solution for the above-mentioned deficiencies in the prior art.
发明内容Contents of the invention
本发明的目的是克服上述现有技术中自动扶梯梳齿板安全保护开关检测方案无法测量触发力的大小,仅能检测安全开关能否被触发,不能根据测量准确调整安全保护开关触发力,对检测人员数量要求多等问题。The purpose of the present invention is to overcome the detection scheme of the escalator comb safety protection switch in the prior art that cannot measure the size of the trigger force, can only detect whether the safety switch can be triggered, and cannot accurately adjust the trigger force of the safety protection switch according to the measurement. The number of testing personnel is required to be large, etc.
为了实现上述目的,本发明提供如下技术方案:In order to achieve the above object, the present invention provides the following technical solutions:
本发明提供的一种自动扶梯梳齿板安全保护开关触发力测量装置,测量装置包括:主体结构、固定结构、拉压力传动结构和拉压力测量结构;The invention provides a trigger force measuring device for a safety protection switch of an escalator comb plate. The measuring device includes: a main body structure, a fixing structure, a tension-pressure transmission structure, and a tension-pressure measurement structure;
主体结构,所述主体结构设置有导轨和轴承座,用于装配固定结构、拉压力传动结构和拉压力测量结构;A main structure, the main structure is provided with a guide rail and a bearing seat for assembling a fixed structure, a tension-pressure transmission structure and a tension-pressure measurement structure;
固定结构,所述固定结构装配于所述主体结构上,用于固定所述测量装置,以便进行拉压力测量;a fixing structure, the fixing structure is assembled on the main structure, and is used to fix the measuring device so as to measure tension and pressure;
拉压力传动结构,所述拉压力传动结构位于所述主体结构内,用于操作拉压杆的伸缩,从而触发安全开关,便于拉压力测量结构进行拉压力的测量;A tension and pressure transmission structure, the tension and pressure transmission structure is located in the main structure, and is used to operate the expansion and contraction of the tension and compression rods, thereby triggering a safety switch, which is convenient for the tension and pressure measurement structure to measure the tension and pressure;
拉压力测量结构,所述拉压力测量结构包括拉压力传感器和拉压力显示器;所述拉压力传感器位于所述拉压力传动结构中,在完成动作传递的过程中测量拉压杆所承受的拉压力。A tension and pressure measurement structure, the tension and pressure measurement structure includes a tension and pressure sensor and a tension and pressure display; the tension and pressure sensor is located in the tension and pressure transmission structure, and measures the tension and tension of the tension and compression rod during the process of completing the action transmission .
如上所述的一种自动扶梯梳齿板安全保护开关触发力测量装置,优选地,固定结构包括:According to the above-mentioned device for measuring the triggering force of the escalator comb safety protection switch, preferably, the fixing structure includes:
夹紧块结构,所述夹紧块结构设置有两个,所述夹紧块结构与所述主体结构通过导轨连接,便于根据测量位置踏面梳齿槽宽度调整夹紧块的跨度;每个所述夹紧块结构包括锁紧结构和导轨配合面;There are two clamping block structures, and the clamping block structure is connected with the main body structure through a guide rail, which is convenient for adjusting the span of the clamping block according to the width of the comb groove on the tread surface at the measurement position; each of the clamping block structures The clamping block structure includes a locking structure and a guide rail mating surface;
优选地,所述夹紧块结构的夹紧块与测量装置连接导轨采用滑动导轨形式的燕尾槽-矩形导轨;Preferably, the connecting guide rail between the clamping block and the measuring device of the clamping block structure adopts a dovetail groove-rectangular guide rail in the form of a sliding guide rail;
再优选地,每个所述夹紧块结构包括两个相同的锁紧结构。Still preferably, each of the clamping block structures includes two identical locking structures.
如上所述的一种自动扶梯梳齿板安全保护开关触发力测量装置,优选地,锁紧结构包括:According to the above-mentioned device for measuring the triggering force of the escalator comb safety protection switch, preferably, the locking structure includes:
锁紧拨杆,所述锁紧拨杆与偏心轮通过转动轴连接,通过转动锁紧拨杆,带动同轴的偏心轮转动;A locking lever, the locking lever is connected to the eccentric wheel through a rotating shaft, and the coaxial eccentric wheel is driven to rotate by rotating the locking lever;
偏心轮,所述偏心轮装配于所述夹紧块底部设的安装孔内,转动轴安装于偏心轮安装孔上面的通孔内,通过所述偏心轮的转动,与夹紧片配合实现夹紧和松开;An eccentric wheel, the eccentric wheel is assembled in the installation hole provided at the bottom of the clamping block, the rotating shaft is installed in the through hole above the eccentric wheel installation hole, through the rotation of the eccentric wheel, it cooperates with the clamping piece to realize clamping tighten and loosen;
夹紧片,所述夹紧片为所述夹紧块底部偏心轮一侧凸出来的两个平行的片状结构,临近偏心轮的夹紧片为活动夹紧片,与活动夹紧片平行的为固定夹紧片,活动夹紧片两侧及一端加工有贯穿夹紧块上下面的孔,使活动夹紧片仅有一端与夹紧块连接,便于偏心轮转动对活动夹紧片的挤压位移,使两夹紧片之间的缝隙变化,从而实现夹紧和松开。Clamping piece, the clamping piece is two parallel sheet structures protruding from the side of the eccentric wheel at the bottom of the clamping block, the clamping piece adjacent to the eccentric wheel is a movable clamping piece, parallel to the movable clamping piece The one is the fixed clamping piece, and the two sides and one end of the movable clamping piece are processed with holes through the upper and lower sides of the clamping block, so that only one end of the movable clamping piece is connected with the clamping block, which is convenient for the rotation of the eccentric wheel to control the movement of the movable clamping piece. Squeeze the displacement to make the gap between the two clamping pieces change, so as to realize clamping and loosening.
如上所述的一种自动扶梯梳齿板安全保护开关触发力测量装置,优选地,拉压力传动结构包括:According to the above-mentioned device for measuring the triggering force of the escalator comb safety protection switch, preferably, the tension and pressure transmission structure includes:
转动拨杆,所述转动拨杆装配于齿轮传动机构的输入传动轴上,便于通过旋转转动拨杆,带动齿轮传动及结构的运转;Rotate the driving rod, the rotating driving rod is assembled on the input transmission shaft of the gear transmission mechanism, which is convenient to drive the gear transmission and the operation of the structure by rotating the driving rod;
齿轮传动机构,所述齿轮传动机构包括一对相互啮合的锥形齿轮,分别为输入齿轮和输出齿轮,转动拨杆通过锥形齿轮机构将垂直方向的转动转换成水平方向的转动;A gear transmission mechanism, the gear transmission mechanism includes a pair of bevel gears meshing with each other, which are respectively an input gear and an output gear, and the rotating lever converts the rotation in the vertical direction into the rotation in the horizontal direction through the bevel gear mechanism;
传动套筒,所述主体结构在所述传动套筒两端相应位置分别设置有轴承座,所述传动套筒与主体结构通过轴承连接;所述输出齿轮位于所述传动套筒一端且与传动套筒同轴连接;所述传动套筒内设螺纹;The transmission sleeve, the main structure is respectively provided with bearing seats at the corresponding positions at both ends of the transmission sleeve, the transmission sleeve and the main structure are connected through bearings; the output gear is located at one end of the transmission sleeve and is connected to the transmission The sleeve is coaxially connected; the transmission sleeve is provided with threads;
螺纹推杆,所述螺纹推杆位于所述传动套筒内,且与所述传动套筒通过螺纹连接组成螺纹运动副;所述螺纹推杆一端为扁头轴结构,所述扁头轴结构装配于所述测量装置主体结构上的导向槽内,通过螺纹运动副及导向槽限定,将传动套筒的转动转换为螺纹推杆的直线运动;A threaded push rod, the threaded push rod is located in the transmission sleeve, and is threadedly connected with the transmission sleeve to form a threaded motion pair; one end of the threaded push rod is a flat head shaft structure, and the flat head shaft structure Assembled in the guide groove on the main structure of the measuring device, and defined by the threaded motion pair and the guide groove, the rotation of the transmission sleeve is converted into the linear motion of the threaded push rod;
拉压力传感器,所述拉压力传感器的一端与所述螺纹推杆的另一端连接,用于传递螺纹推杆的运动;A tension pressure sensor, one end of the tension pressure sensor is connected to the other end of the threaded push rod for transmitting the movement of the threaded push rod;
球绞,所述球绞位于所述拉压杆一端设置的球形凹槽内,且与所述拉压力传感器的另一端连接,用于传递拉压力传感器的运动;A ball tie, the ball tie is located in the spherical groove provided at one end of the tension and pressure rod, and is connected with the other end of the tension pressure sensor, for transmitting the movement of the tension pressure sensor;
拉压杆,所述拉压杆位于所述拉压力传动结构的末端,用于接触待检测面,进行拉压力的传递,所述拉压杆装配于所述主体结构且与所述主体结构通过矩形滑动导轨连接,从而实现与螺纹推杆、拉压力传感器、球绞沿同一直线往复运动。The tension and compression rods are located at the end of the tension and pressure transmission structure, and are used to contact the surface to be detected to transmit the tension and pressure. The tension and compression rods are assembled on the main structure and pass through the main structure Rectangular sliding guide rail connection, so as to realize the reciprocating motion along the same straight line with the threaded push rod, tension pressure sensor and ball winch.
如上所述的一种自动扶梯梳齿板安全保护开关触发力测量装置,优选地,锥形齿轮包括一个大齿轮和一个小齿轮,所述小齿轮装配于所述输入传动轴上,实现一个齿轮减速机构。In the trigger force measuring device for the safety protection switch of the escalator comb plate as described above, preferably, the bevel gear includes a large gear and a pinion, and the pinion is assembled on the input drive shaft to realize a gear deceleration mechanism.
如上所述的一种自动扶梯梳齿板安全保护开关触发力测量装置,优选地,拉压杆的头部设置有倒钩,便于检测由上下运动触发的安全保护开关。In the above-mentioned device for measuring the triggering force of the safety protection switch of the escalator comb plate, preferably, the head of the tension and compression rod is provided with a barb, which is convenient for detecting the safety protection switch triggered by the up and down movement.
如上所述的一种自动扶梯梳齿板安全保护开关触发力测量装置,优选地,所述固定结构还包括支架,所述支架设置有挂耳槽,主体结构通过挂耳槽固定在支架上,便于测量垂直运动触发安全开关的触发力大小。In the trigger force measuring device for the safety protection switch of the escalator comb plate as described above, preferably, the fixing structure further includes a bracket, and the bracket is provided with a lug groove, and the main structure is fixed on the bracket through the lug groove, It is convenient to measure the triggering force of the vertical movement triggering the safety switch.
如上任一项所述自动扶梯梳齿板安全保护开关触发力测量装置的测量方法,优选地,测量方法包括以下步骤:As described in any one of the escalator comb plate safety protection switch trigger force measurement device, preferably, the measurement method includes the following steps:
S1,测量水平运动触发安全开关的触发力大小;S1, measuring the trigger force of the safety switch triggered by horizontal movement;
S2,测量垂直运动触发安全开关的触发力大小。S2, measuring the triggering force of the vertical movement triggering the safety switch.
如上所述的一种自动扶梯梳齿板安全保护开关触发力测量装置的测量方法,优选地,步骤S1包括如下步骤:According to the method for measuring the trigger force measuring device of the comb-tooth plate safety protection switch of an escalator as described above, preferably, step S1 includes the following steps:
S11,转动小齿轮上方的转动拨杆,带动拉压杆收缩,将测试装置放置在梳齿板前端的梯级踏面上,使拉压杆前端与梳齿板接触;S11, turn the rotary lever above the pinion to drive the tension and compression rod to contract, place the test device on the step tread at the front end of the comb plate, and make the front end of the tension and compression rod contact with the comb plate;
S12,通过转动锁紧拔杆使测试装置锁紧于梯级踏面上;S12, lock the test device on the step tread by rotating the locking puller;
S13,转动小齿轮上方的转动拔杆带动拉压杆伸出,从而推动梳齿板运动,在安全开关被触发时立即停止转动齿轮;S13, the rotating pulling rod above the rotating pinion drives the pulling and pressing rod to extend, thereby pushing the comb plate to move, and immediately stops rotating the gear when the safety switch is triggered;
S14,通过拉压力显示器读取推动过程中产生的最大推力,记录该推力为该梳齿板水平运动触发安全开关的触发力。S14, read the maximum thrust generated during the pushing process through the pull pressure display, and record the thrust as the triggering force of the safety switch triggered by the horizontal movement of the comb plate.
如上所述的一种自动扶梯梳齿板安全保护开关触发力测量装置的测量方法,优选地,步骤S2包括如下步骤:As described above, a method for measuring the triggering force measuring device of the comb-tooth plate safety protection switch of an escalator, preferably, step S2 includes the following steps:
S21,转动小齿轮上方的转动拨杆,带动拉压杆伸出,将测试装置与支架竖板上的挂耳槽进行销轴连接,调整支架及测量装置的位置,使拉压杆前端倒钩与梳齿板接触;S21, turn the rotary lever above the pinion to drive the tension and compression rod to extend out, connect the test device with the lug groove on the vertical plate of the bracket, adjust the position of the bracket and the measuring device, and make the front end of the tension and compression rod barb contact with the comb plate;
S22,测试人员双脚踏于支架横板上,保持测试过程中支架处于稳定状态;S22, the tester steps on the horizontal plate of the support with both feet, keeping the support in a stable state during the test;
S23,转动小齿轮上方的转动拔杆带动拉压杆收缩,从而拉动梳齿板运动,在安全开关被触发时立即停止转动齿轮;S23, the rotating pulling rod above the rotating pinion drives the pulling and pressing rod to shrink, thereby pulling the comb plate to move, and stopping the rotating gear immediately when the safety switch is triggered;
S24,通过拉压力显示器读取推动过程中产生的最大推力,记录该推力为该梳齿板水平运动触发安全开关的触发力。S24, read the maximum thrust generated during the pushing process through the pull-pressure display, and record the thrust as the trigger force of the safety switch triggered by the horizontal movement of the comb plate.
与最接近的现有技术相比,本发明提供的技术方案具有如下优异效果:Compared with the closest prior art, the technical solution provided by the present invention has the following excellent effects:
本发明提供的一种自动扶梯梳齿板安全保护开关触发力测量装置及测量方法,通过螺纹传动机构控制检测头的伸缩,模拟真实场景中自动扶梯梳齿板受力触发安全开关的场景,触发水平方向的安全开关和垂直方向的安全开关,在受力直到触发安全开关的过程中,测量该梳齿板触发安全开关所需要的力,根据测得的力,结合实际运行过程中确保安全的情况下所设定的合理的触发力,调整安全开关触发机构,使该梳齿板安全开关触发力处于所设定的范围,确保自动扶梯正常安全运行。装置结构简单,测量准确,只需要一人即可完成操作调整,大大提高了自动扶梯运行的安全性、可靠性,同时节省了检测人力成本,提高了检测效率。对自动扶梯安全运行具有重要的意义。The invention provides an escalator comb plate safety protection switch trigger force measurement device and measurement method, which controls the expansion and contraction of the detection head through a threaded transmission mechanism, and simulates the scene in which the escalator comb plate is forced to trigger the safety switch in a real scene, triggering For the safety switch in the horizontal direction and the safety switch in the vertical direction, measure the force required for the comb-tooth plate to trigger the safety switch during the process of being stressed until the safety switch is triggered. According to the measured force, combined with the actual operation process to ensure safety. To set a reasonable trigger force under the circumstances, adjust the trigger mechanism of the safety switch so that the trigger force of the comb plate safety switch is within the set range to ensure the normal and safe operation of the escalator. The structure of the device is simple, the measurement is accurate, and only one person is required to complete the operation and adjustment, which greatly improves the safety and reliability of the escalator operation, saves the cost of detection labor and improves the detection efficiency. It is of great significance to the safe operation of escalators.
附图说明Description of drawings
图1为本发明实施例中的测量装置整体结构示意图;Fig. 1 is a schematic diagram of the overall structure of a measuring device in an embodiment of the present invention;
图2为本发明实施例中的测量装置整体结构主视图;Fig. 2 is the front view of the overall structure of the measuring device in the embodiment of the present invention;
图3为本发明实施例中的测量装置整体结构左视图;Fig. 3 is a left view of the overall structure of the measuring device in the embodiment of the present invention;
图4为本发明实施例中的测量装置整体结构俯视图;Fig. 4 is a top view of the overall structure of the measuring device in the embodiment of the present invention;
图5为图4中测量装置锁紧结构的A-A剖面示意图;Fig. 5 is the A-A cross-sectional schematic view of the locking structure of the measuring device in Fig. 4;
图6为图4中测量装置的整体结构B-B剖面示意图;Fig. 6 is the overall structure B-B sectional schematic diagram of measuring device among Fig. 4;
图7为本发明实施例中的安全开关水平触发力测量示意图;Fig. 7 is a schematic diagram of the measurement of the horizontal trigger force of the safety switch in the embodiment of the present invention;
图8为本发明实施例中的安全开关垂直触发力测量示意图;Fig. 8 is a schematic diagram of the measurement of the vertical trigger force of the safety switch in the embodiment of the present invention;
图9为本发明实施例中的测量方法的流程图;Fig. 9 is the flowchart of the measurement method in the embodiment of the present invention;
图10为图9中的步骤S1的具体流程图;FIG. 10 is a specific flowchart of step S1 in FIG. 9;
图11为图9中的步骤S2的具体流程图。FIG. 11 is a specific flowchart of step S2 in FIG. 9 .
图中:11、夹紧块A;12、夹紧块B;13、锁紧拨杆;14、偏心轮;15、夹紧片;16、支架;2、主体结构;21、挂耳;31、转动拨杆;32、小齿轮;33、传动套筒;34、螺纹推杆;35、拉圧力传感器;36、球铰;37、拉圧杆;4、拉压力显示器;5、梯级;6、测量装置;7、梳齿板;81、水平触发安全开关;82、垂直触发安全开关。In the figure: 11. Clamping block A; 12. Clamping block B; 13. Locking lever; 14. Eccentric wheel; 15. Clamping piece; 16. Bracket; 2. Main structure; 21. Hanging ear; 31 , rotating lever; 32, pinion; 33, transmission sleeve; 34, threaded push rod; 35, tension sensor; 36, spherical hinge; 37, tension lever; 4, tension display; 5, steps; 6 . Measuring device; 7. Comb plate; 81. Horizontal trigger safety switch; 82. Vertical trigger safety switch.
具体实施方式Detailed ways
下面将对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明的一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below, obviously, the described embodiments are only some of the embodiments of the present invention, not all of the embodiments. All other embodiments obtained by persons of ordinary skill in the art based on the embodiments of the present invention belong to the protection scope of the present invention.
下面将参考附图并结合实施例来详细说明本发明。需要说明的是,在不冲突的情况下,本发明中的实施例及实施例中的特征可以相互组合。The present invention will be described in detail below with reference to the accompanying drawings and examples. It should be noted that, in the case of no conflict, the embodiments of the present invention and the features in the embodiments can be combined with each other.
在本发明的描述中,指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明而不是要求本发明必须以特定的方位构造和操作,因此不能理解为对本发明的限制。本发明中使用的术语“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接;可以是直接相连,也可以通过中间部件间接相连,对于本领域的普通技术人员而言,可以根据具体情况理解上述术语的具体含义。In the description of the present invention, the indicated orientation or positional relationship is based on the orientation or positional relationship shown in the drawings, which is only for the convenience of describing the present invention and does not require that the present invention must be constructed and operated in a specific orientation, so it cannot be understood as Limitations on the Invention. The terms "connected" and "connected" used in the present invention should be understood in a broad sense, for example, it can be fixedly connected or detachably connected; it can be directly connected or indirectly connected through intermediate parts, for ordinary A skilled person can understand the specific meanings of the above terms according to specific situations.
如图1所示为本发明实施例中的测量装置整体结构示意图,本发明提供一种自动扶梯梳齿板安全保护开关触发力测量装置,测量装置6包括:主体结构2、固定结构、拉压力传动结构和拉压力测量结构;As shown in Figure 1, it is a schematic diagram of the overall structure of the measuring device in the embodiment of the present invention. The present invention provides a trigger force measuring device for the safety protection switch of the escalator comb plate. The measuring device 6 includes: a main structure 2, a fixed structure, a tension force Transmission structure and tension and pressure measurement structure;
主体结构2设置有导轨和轴承座,用于装配承载固定结构、拉压力传动结构和拉压力测量结构。The main structure 2 is provided with a guide rail and a bearing seat for assembling a load-bearing fixing structure, a tension-pressure transmission structure and a tension-pressure measurement structure.
固定结构装配于主体结构2上,用于固定测量装置6,以便进行拉压力测量;固定结构包括两个夹紧块结构分别为夹紧块A11和夹紧块B12,夹紧块A11和夹紧块B12分别与测量装置6的主体结构2通过燕尾槽-矩形导轨形式的滑动导轨连接,便于根据测量位置踏面梳齿槽的宽度来调整夹紧块的跨度使两者相适应;夹紧块A11和夹紧块B12分别包括两个锁紧结构和导轨配合面;如图1和图5所示,锁紧结构包括锁紧拨杆13、偏心轮14和夹紧片15,在使用的过程中,将夹紧片15放入踏面梳齿槽内,通过旋转锁紧拨杆13带动偏心轮14转动,进而挤压夹紧片15,使夹紧片15夹紧踏面梳齿,从而达到固定的目的。The fixed structure is assembled on the main structure 2, and is used to fix the measuring device 6, so as to measure the tension and pressure; the fixed structure includes two clamping block structures, respectively, the clamping block A11 and the clamping block B12, and the clamping block A11 and the clamping block The block B12 is respectively connected with the main structure 2 of the measuring device 6 through a sliding guide rail in the form of a dovetail groove-rectangular guide rail, which is convenient to adjust the span of the clamping block according to the width of the comb groove on the tread surface of the measuring position so that the two are compatible; the clamping block A11 and the clamping block B12 respectively include two locking structures and guide rail mating surfaces; as shown in Figure 1 and Figure 5, the locking structure includes a locking lever 13, an eccentric wheel 14 and a clamping piece 15, during use , put the clamping piece 15 into the groove of the tread comb, rotate the locking lever 13 to drive the eccentric wheel 14 to rotate, and then squeeze the clamping piece 15, so that the clamping piece 15 clamps the tread comb, so as to achieve a fixed Purpose.
本发明的实施例中固定结构还包括支架16,所述支架设置有挂耳槽,主体结构通过挂耳槽固定在支架上,便于测量垂直运动触发安全开关的触发力大小。In the embodiment of the present invention, the fixing structure also includes a bracket 16, and the bracket is provided with a lug groove, and the main structure is fixed on the bracket through the lug groove, which is convenient for measuring the trigger force of the vertical movement triggering the safety switch.
如图6所示,拉压力传动结构位于测量装置6主体结构2内,用于操作拉压杆37的伸缩,从而触发安全开关,便于拉压力测量结构进行拉压力的测量;拉压力传动结构包括转动拨杆31、齿轮传动机构、传动套筒33、螺纹推杆34、拉压力传感器35、球绞36和拉压杆37。As shown in Figure 6, the tension and pressure transmission structure is located in the main structure 2 of the measuring device 6, and is used to operate the expansion and contraction of the tension and compression rod 37, thereby triggering the safety switch, which is convenient for the tension and pressure measurement structure to measure the tension and pressure; the tension and pressure transmission structure includes Rotate driving lever 31, gear transmission mechanism, transmission sleeve 33, threaded push rod 34, pull pressure sensor 35, ball twist 36 and pull pressure bar 37.
齿轮传动机构采用一对锥形齿轮,为了减小推动转动拨杆31所需的力,同时使拉压杆37的运动缓慢可控,锥形齿轮包括一个大齿轮和一个小齿轮32组成的减速机构,转动拨杆31的转动轴与小齿轮32同轴连接,小齿轮32与大齿轮啮合,转动拨杆31通过锥形齿轮机构将垂直轴向的转动转换成水平轴向的转动,大齿轮位于传动套筒33一端且与传动套筒33同轴连接;测量装置6的主体结构2内腔设置有两个轴承座,传动套筒33的两端分别和两个轴承座对应,传动套筒33与测量装置6的主体结构2通过轴承连接;传动套筒33内设螺纹,螺纹推杆34位于传动套筒33内,且与传动套筒33通过螺纹连接组成螺纹运动副;螺纹推杆34一端为扁头轴结构,在测量装置6的主体结构2与扁头轴对应位置开设有矩形的导向槽,扁头轴结构穿插于测量装置6的主体结构2上的导向槽内,通过导向槽来限制螺纹推杆34的转动,通过螺纹运动副和导向槽的设置,将传动套筒33的转动转换为螺纹推杆34的直线运动;螺纹推杆34的另一端与拉压力传感器35的一端连接,拉压力传感器35的另一端与拉压杆37通过球绞36进行连接;如图1所示,拉压杆37的头部设置有带有梳齿槽的倒钩,便于在检测由上下运动触发的安全保护开关时勾住梳齿板7的下沿。The gear transmission mechanism adopts a pair of bevel gears. In order to reduce the force required to push and rotate the driving rod 31, and simultaneously make the movement of the tension and pressure rod 37 slow and controllable, the bevel gears include a deceleration gear consisting of a large gear and a small gear 32. mechanism, the rotating shaft of the rotating lever 31 is coaxially connected with the pinion gear 32, and the pinion gear 32 meshes with the large gear, and the rotating lever 31 converts the vertical axial rotation into the horizontal axial rotation through the bevel gear mechanism, and the large gear Located at one end of the transmission sleeve 33 and coaxially connected with the transmission sleeve 33; the inner cavity of the main structure 2 of the measuring device 6 is provided with two bearing seats, and the two ends of the transmission sleeve 33 correspond to the two bearing seats respectively, and the transmission sleeve 33 is connected with the main structure 2 of the measuring device 6 through bearings; the transmission sleeve 33 is provided with threads, and the threaded push rod 34 is located in the transmission sleeve 33, and is connected with the transmission sleeve 33 to form a threaded motion pair; the threaded push rod 34 One end is a flat head shaft structure, and a rectangular guide groove is provided at the corresponding position between the main structure 2 of the measuring device 6 and the flat head shaft. To limit the rotation of the threaded push rod 34, the rotation of the transmission sleeve 33 is converted into the linear motion of the threaded push rod 34 through the setting of the threaded motion pair and the guide groove; Connection, the other end of the tension and pressure sensor 35 is connected with the tension and compression rod 37 through a ball twist 36; Hook the lower edge of the comb tooth plate 7 during the safety protection switch of motion trigger.
拉压力测量结构包括拉压力传感器35和拉压力显示器4;拉压力传感器35位于拉压力传动结构中,在完成动作传递的过程中测量拉压杆37所承受的拉压力。拉压力显示器4与所述拉压杆37的上平面连接,拉压力显示器4与拉压力传感器35通过数据线连接,用于接受拉压力传感器35测量的力,经过数据处理并实时显示在显示屏上,方便测试人员读取。The tension-pressure measurement structure includes a tension-pressure sensor 35 and a tension-pressure display 4; the tension-pressure sensor 35 is located in the tension-pressure transmission structure, and measures the tension pressure on the tension-compression rod 37 during the process of completing the action transmission. The pull-pressure display 4 is connected with the upper plane of the pull-pressure bar 37, and the pull-pressure display 4 is connected with the pull-pressure sensor 35 by a data line, and is used to accept the force measured by the pull-pressure sensor 35, which is processed and displayed on the display screen in real time , which is easy for testers to read.
在本实施例中,拉压力显示器4具备记忆功能、警报功能和蓝牙功能;拉压力显示器4具备记忆功能,可以记录20条最近测量的数据,可以通过显示屏幕旁边的按钮翻看最近20条测量数据;拉压力显示器4还具备警报功能,在调整安全开关触发力时可以使用该功能,根据设定的合理拉压力范围的最大拉压力,提前设置预警拉力和预警压力,当拉压力达到预警拉力或者预警压力时,拉压力显示器4直接发出蜂鸣声,说明梳齿板7安全开关触发力过大,扶梯运行时遇到异物卡入时不能及时停止,威胁乘客的安全,此时可停止测量,调整安全开关,直至触发力在设定的合理范围;警报功能可以防止测量装置6受力过大而损坏;拉压力显示器4还具备蓝牙功能,可以将测得的拉压力数据通过蓝牙传输给手机、平板电脑等移动客户端,移动客户端可以储存多条测量数据,方便后期统计整个测量情况得出扶梯安全开关的合格率。In the present embodiment, the pull-pressure display 4 has a memory function, an alarm function, and a bluetooth function; the pull-pressure display 4 has a memory function, and can record 20 recent measured data, and the latest 20 measurements can be checked by the button next to the display screen Data; pull pressure display 4 also has an alarm function, which can be used when adjusting the trigger force of the safety switch. According to the maximum pull pressure in the set reasonable pull pressure range, the early warning pull force and early warning pressure are set in advance. Or during pre-alarm pressure, the pull pressure display 4 directly emits a buzzing sound, indicating that the trigger force of the safety switch of the comb plate 7 is too large, and the escalator cannot stop in time when a foreign object is stuck during operation, threatening the safety of passengers, and the measurement can be stopped at this time , adjust the safety switch until the trigger force is within the set reasonable range; the alarm function can prevent the measuring device 6 from being damaged due to excessive force; the pull pressure display 4 also has a Bluetooth function, which can transmit the measured pull pressure data to Mobile clients such as mobile phones and tablet computers can store multiple pieces of measurement data, which is convenient for later statistics of the entire measurement situation to obtain the pass rate of the escalator safety switch.
在测量安全开关触发力时,调整测量装置6和拉压杆37至适当的位置,将整个测量装置6固定在梯级5或者支架16上,用手拨动转动拨杆31旋转,带动同轴的小齿轮32旋转,小齿轮32将转动传递给与之啮合的大齿轮,大齿轮带动同轴连接的传动套筒33一起转动,螺纹推杆34将传动套筒33的转动转化成直线伸缩,螺纹推杆34带动与之连接的拉压力传感器35伸缩,拉压力传感器35通过球绞36将螺纹推杆34的运动传递给拉压杆37,带动拉压杆37伸缩,同时,拉压力传感器35通过球绞36测量拉压杆37所传递过来的力,将测得的数据通过数据线传递给拉压力显示器4,拉压力显示器4将数据处理后通过显示屏实时显示所测量的力。When measuring the trigger force of the safety switch, adjust the measuring device 6 and the tension and compression rod 37 to an appropriate position, fix the entire measuring device 6 on the step 5 or the bracket 16, and turn the rotating lever 31 by hand to drive the coaxial The pinion 32 rotates, and the pinion 32 transmits the rotation to the large gear meshed with it. The large gear drives the coaxially connected transmission sleeve 33 to rotate together, and the threaded push rod 34 converts the rotation of the transmission sleeve 33 into linear expansion and contraction. The push rod 34 drives the tension and pressure sensor 35 connected to it to expand and contract, and the tension and pressure sensor 35 transmits the motion of the threaded push rod 34 to the tension and compression rod 37 through the ball twist 36, driving the tension and compression rod 37 to expand and contract. At the same time, the tension and pressure sensor 35 passes The ball twist 36 measures the force transmitted by the tension and compression rod 37, and transmits the measured data to the tension and pressure display 4 through the data line, and the tension and pressure display 4 displays the measured power in real time through the display screen after data processing.
如图9~11所示,本发明还提供了一种自动扶梯梳齿板安全保护开关触发力测量装置6的测量方法,包括以下步骤:As shown in Figures 9 to 11, the present invention also provides a method for measuring the trigger force measuring device 6 of the comb safety switch of an escalator, including the following steps:
S1,测量水平运动触发安全开关的触发力大小,具体操作步骤如下:S1, measure the trigger force of the safety switch triggered by horizontal movement, the specific operation steps are as follows:
S11,如图7所示,转动小齿轮32上方的转动拨杆31,使拉压杆37处于收缩状态;将测试装置6放置在梳齿板7前端的梯级5踏面上,调整测试装置6的位置,使拉压杆37前端与梳齿板7接触。S11, as shown in Figure 7, turn the rotating lever 31 on the top of the pinion 32, so that the tension and compression rod 37 is in a contracted state; the test device 6 is placed on the step 5 tread at the front end of the comb plate 7, and the position of the test device 6 is adjusted. position, so that the front end of the pulling and pressing rod 37 is in contact with the comb tooth plate 7.
S12,调整夹紧块A11和夹紧块B12的跨度,使夹紧片15卡入踏面梳齿槽内,转动锁紧拔杆使测试装置6锁紧于梯级5踏面上。S12, adjust the span of the clamping block A11 and the clamping block B12, make the clamping piece 15 snap into the comb groove of the tread, and turn the locking puller to lock the testing device 6 on the tread of the step 5.
S13,打开拉压力显示器4,匀速转动小齿轮32上方的转动拔杆带动拉压杆37伸出,从而推动梳齿板7运动,在水平触发安全开关81被触发时立即停止转动齿轮。S13, open the pull-pressure display 4, rotate the pull-out rod above the pinion 32 at a constant speed to drive the pull-push rod 37 to stretch out, thereby pushing the comb plate 7 to move, and stop rotating the gear immediately when the horizontal trigger safety switch 81 is triggered.
S14,通过设置在拉压杆37上的拉压力显示器4读取在推动过程中产生的最大推力,记录该推力为该梳齿板水平运动触发安全开关81的触发力。S14, read the maximum thrust force generated during the pushing process through the pull pressure indicator 4 arranged on the pull and push rod 37, and record the push force as the trigger force of the comb-tooth plate horizontally moving to trigger the safety switch 81.
S2,测量垂直运动触发安全开关的触发力大小,具体操作步骤如下:S2, measure the trigger force of the safety switch triggered by vertical movement, the specific operation steps are as follows:
S21,如图8所示,转动小齿轮32上方的转动拨杆31,使拉压杆37处于伸出状态,将测试装置6上的挂耳21与支架16的挂耳槽进行销轴连接,调整支架16及测量装置6的位置,使拉压杆37前端倒钩与梳齿板7接触。S21, as shown in Figure 8, turn the rotating lever 31 on the top of the pinion 32, so that the tension and compression rod 37 is in an extended state, and connect the hanging lug 21 on the testing device 6 with the hanging lug groove of the bracket 16 with a pin shaft, Adjust the positions of the bracket 16 and the measuring device 6 so that the barb at the front end of the tension and compression rod 37 is in contact with the comb plate 7 .
S22,测试人员双脚踏于支架16横板上,保证测试过程中支架16处于稳定状态。S22, the tester steps on the horizontal plate of the support 16 with both feet to ensure that the support 16 is in a stable state during the test.
S23,打开拉压力显示器4,匀速转动小齿轮32上方的转动拔杆带动拉压杆37收缩,从而拉动梳齿板7运动,在垂直触发安全开关82被触发时立即停止转动齿轮。S23, open the pull-pressure display 4, rotate the pull-out rod above the pinion 32 at a constant speed to drive the pull-push rod 37 to contract, thereby pulling the comb plate 7 to move, and stop rotating the gear immediately when the vertical trigger safety switch 82 is triggered.
S24,通过设置在拉压杆37上的拉压力显示器4读取在拉动过程中产生的最大拉力,记录该拉力为该梳齿板垂直运动触发安全开关的触发力。S24, read the maximum pulling force generated during the pulling process through the pulling pressure indicator 4 arranged on the pulling and pressing rod 37, and record the pulling force as the trigger force of the safety switch triggered by the vertical movement of the comb plate.
以上步骤S1和步骤S2只是本发明的实施例的一种,两者并无先后顺序。The above steps S1 and S2 are just one embodiment of the present invention, and there is no sequence between them.
综上所述,本发明提供的自动扶梯梳齿板安全保护开关触发力测量装置及测量方法,通过螺纹传动机构控制拉压杆的伸缩,模拟真实场景中自动扶梯梳齿板受力触发安全开关的场景,触发水平方向的安全开关和垂直方向的安全开关,测量该梳齿板触发安全开关所需要的力,根据测得的力,结合实际运行过程中确保安全的情况下所设定的合理的触发力,调整安全开关触发机构,使该梳齿板安全开关触发力处于所设定的范围,确保自动扶梯正常安全运行;装置结构简单合理,测量快速准确,只需要一人即可完成操作调整,大大提高了自动扶梯运行的安全性、可靠性,同时节省了检测人力成本,提高了检测效率。对自动扶梯安全运行具有重要的意义。In summary, the trigger force measurement device and method for the safety protection switch of the comb plate of an escalator provided by the present invention controls the expansion and contraction of the tension and compression rod through the threaded transmission mechanism, and simulates the safety switch triggered by the force of the comb plate of the escalator in the real scene. According to the scene, trigger the safety switch in the horizontal direction and the safety switch in the vertical direction, measure the force required for the comb plate to trigger the safety switch, and set a reasonable Adjust the triggering force of the safety switch so that the triggering force of the comb safety switch is within the set range to ensure the normal and safe operation of the escalator; the structure of the device is simple and reasonable, the measurement is fast and accurate, and only one person can complete the operation adjustment , which greatly improves the safety and reliability of the escalator operation, and at the same time saves the cost of detection labor and improves the detection efficiency. It is of great significance to the safe operation of escalators.
以上所述仅为本发明的较佳实施例而已,并不用以限制本发明,凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均在本发明待批权利要求保护范围之内。The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention are within the scope of the pending rights of the present invention. within the scope of protection.
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| CN108892024B (en) | 2024-04-05 |
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Effective date of registration: 20240603 Address after: 510663 No.9, Keke Road, Huangpu District, Guangzhou City, Guangdong Province Patentee after: Guangzhou Special Equipment Testing and Research Institute (Guangzhou Special Equipment Accident Investigation Technology Center Guangzhou Elevator Safety Operation Monitoring Center) Country or region after: China Address before: 6 / F, Liurong building, 65 Liurong Road, Yuexiu District, Guangzhou, Guangdong 510180 Patentee before: GUANGZHOU ACADEMY OF SPECIAL EQUIPMENT INSPECTION & TESTING Country or region before: China |