CN108890121A - A kind of disposable exothermic welding mould - Google Patents
A kind of disposable exothermic welding mould Download PDFInfo
- Publication number
- CN108890121A CN108890121A CN201811106133.1A CN201811106133A CN108890121A CN 108890121 A CN108890121 A CN 108890121A CN 201811106133 A CN201811106133 A CN 201811106133A CN 108890121 A CN108890121 A CN 108890121A
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- CN
- China
- Prior art keywords
- main body
- gasket
- die cavity
- aperture
- die
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K23/00—Alumino-thermic welding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/04—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
- B23K37/0426—Fixtures for other work
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Ceramic Products (AREA)
Abstract
The invention discloses a kind of disposable exothermic welding moulds, including using die main body (3) made of ceramic material, the top of the die main body (3) has a mold upper cover (6), a die cavity is opened up inside die main body (3), die cavity is packed into a gasket pallet (2), one gasket (1) of gasket pallet (2) upper ends, the bottom surface of die cavity is a taper support face (7), the engagement of gasket pallet (2) bottom is installed on taper support face (7), the two sides of the bottom that the die cavity is located at gasket pallet (2) respectively open up the aperture communicated with the outside world (4), a positioning sleeve is packed into aperture (4), product to be welded passes through positioning sleeve and is inserted into die main body (3) inside.The problems such as present invention solves on a small scale, and the exothermic weld of small number is at high cost, and construction is complicated, using ceramic material, ceramics have feature resistant to high temperature, are able to satisfy the requirement of exothermic weld, ceramic mold can be cooperated to produce in enormous quantities by ceramic production device.
Description
Technical field
The present invention relates to a kind of disposable exothermic welding moulds.
Background technique
Existing exothermic welding mould is using graphite material, by numerically-controlled machine tool processing.Due to graphite material cost
Height will abandon after use every time, cause a large amount of wastes of graphite.
Major defect is:(1) high more and complicated (3) auxiliary tool of (2) production process more (4) of material cost is uncomfortable
Close small-scale and small number exothermic weld operation.
Summary of the invention
It is easy to operate technical problem to be solved by the invention is to provide a kind of disposable exothermic welding mould;It has operated
Cheng Houke directly abandons free from environmental pollution, can reduce the waste of graphite resource, can effectively solve the problem that deficiency in the prior art.
The present invention is achieved through the following technical solutions:A kind of disposable exothermic welding mould, including using ceramics
Die main body made of material, the top of the die main body have a mold upper cover, open up a mould inside die main body
Chamber, die cavity are packed into a gasket pallet, one gasket of gasket pallet upper ends, and the bottom surface of die cavity is a taper support face, gasket
Tray bottom engagement is installed on taper support face, and the two sides of the bottom that the die cavity is located at gasket pallet respectively open up one and the external world
The aperture communicated, a positioning sleeve is packed into aperture, and product to be welded passes through positioning sleeve and is inserted into inside die main body.
The die main body, mold upper cover are all made of ceramic material and are made as a preferred technical solution,.
The bottom of die main body is additionally provided with a cavity as a preferred technical solution, and cavity chamber is packed into a supporting pad.
The supporting pad is rubber pad, the intermediate aperture of rubber pad, opening among supporting pad as a preferred technical solution,
A vertical grounding electrode is inserted into hole, vertical grounding electrode sealing is inserted in the hole among rubber pad.
The gasket is made of stainless steel or pure copper material as a preferred technical solution,.
The positioning sleeve is copper sheathing as a preferred technical solution, and a location hole, the outer wall of copper sheathing is arranged among copper sheathing
Compression is contacted with aperture inner wall.
The charging aperture of a perforative ceramic upper cover is opened up among ceramic upper cover as a preferred technical solution, it is external
Ignite powder or pyrophoric powder passes through this charging aperture and is added in die cavity and generates high-temperature copper liquid with the welding powder haptoreaction in die cavity.
The beneficial effects of the invention are as follows:The present invention solves on a small scale, and the exothermic weld of small number is at high cost, and construction is complicated
The problems such as, using ceramic material, ceramics have feature resistant to high temperature, are able to satisfy the requirement of exothermic weld, can be large quantities of by mold
Amount production.
Detailed description of the invention
In order to more clearly explain the embodiment of the invention or the technical proposal in the existing technology, to embodiment or will show below
There is attached drawing needed in technical description to be briefly described, it should be apparent that, the accompanying drawings in the following description is only this
Some embodiments of invention for those of ordinary skill in the art without creative efforts, can be with
It obtains other drawings based on these drawings.
Fig. 1 is external structure schematic diagram of the invention;
Fig. 2 is inner section schematic diagram of the invention;
Fig. 3 is the structural schematic diagram of gasket of the invention;
Fig. 4 is the structural schematic diagram of gasket pallet of the invention.
Specific embodiment
All features disclosed in this specification or disclosed all methods or in the process the step of, in addition to mutually exclusive
Feature and/or step other than, can combine in any way.
Any feature disclosed in this specification (including any accessory claim, abstract and attached drawing), except non-specifically chatting
It states, can be replaced by other alternative features that are equivalent or have similar purpose.That is, unless specifically stated, each feature is only
It is an example in a series of equivalent or similar characteristics.
As depicted in figs. 1 and 2, including using die main body 3 made of ceramic material, the top of die main body 3 has one
A mold upper cover 6 opens up a die cavity 12 inside die main body 3, and die cavity is packed into a gasket pallet 2, as shown in figure 4, gasket support
2 upper ends of disk, one gasket 1, the bottom surface of die cavity are a taper support face 7, and the engagement of 2 bottom of gasket pallet is installed on taper branch
On support face 7, the two sides of the bottom that die cavity is located at gasket pallet respectively open up the aperture communicated with the outside world 4, are packed into one in aperture
Positioning sleeve 11, product to be welded pass through positioning sleeve and are inserted into inside die main body.
In the present embodiment, die main body 3, mold upper cover 6 are all made of ceramic material and are made.It can directly be abandoned after the completion of operation
It is free from environmental pollution;The waste of graphite resource can be reduced.
Wherein, the bottom of die main body 3 is additionally provided with a cavity, and cavity chamber is packed into a supporting pad 5, and supporting pad 5 is rubber
Pad, the intermediate aperture of rubber pad.In the present invention, supporting pad uses disposable structure, changes the knot that traditional long-time uses
Structure, the replacement that this disposable structure can be convenient reduce cost in the case where welding access times less
Waste.
In the present embodiment, as shown in figure 3, gasket is made of stainless steel.When welding, the copper liquid of pyroreaction occurs
Can be contacted with gasket, and gasket be melted, gasket for placing welding powder, when react become molten copper liquor it
Afterwards, the high-temperature copper liquid of melting, which melts away, gasket and enters die cavity lower part, and realization welding is contacted with the product to be welded protruded into, that is, is solved
It has determined placement problem, and has not influenced to weld.
In the present embodiment, positioning sleeve is copper sheathing, a location hole is arranged among copper sheathing, outer wall and the aperture inner wall of copper sheathing connect
It presses tight.The effect of positioning sleeve, so that product to be welded is not easy to loosen, is preferably positioned for positioning product to be welded, can
To select more preferable positioning sleeve according to product.
Wherein, the charging aperture 13 of a perforative ceramic upper cover is opened up among ceramic upper cover 6, external ignite or is ignited at powder
Powder passes through this charging aperture and is added in die cavity and contacts with the welding powder in die cavity, and when lighting timesharing of igniting, pyrophoric powder generates high temperature
Heat, which ignites welding powder, generates the melting copper liquid of high temperature.
The beneficial effects of the invention are as follows:The present invention solves on a small scale, and the exothermic weld of small number is at high cost, and construction is complicated
The problems such as, using ceramic material, ceramics have feature resistant to high temperature, are able to satisfy the requirement of exothermic weld, can be large quantities of by mold
Amount production.
The above description is merely a specific embodiment, but scope of protection of the present invention is not limited thereto, any
The change or replacement expected without creative work, should be covered by the protection scope of the present invention.Therefore, of the invention
Protection scope should be determined by the scope of protection defined in the claims.
Claims (7)
1. a kind of disposable exothermic welding mould, it is characterised in that:Including using die main body (3) made of ceramic material, institute
The top for stating die main body (3) has a mold upper cover (6), and a die cavity is opened up inside die main body (3), and die cavity is packed into one
Gasket pallet (2), one gasket (1) of gasket pallet (2) upper ends, the bottom surface of die cavity are a taper support face (7), gasket support
The engagement of disk (2) bottom is installed on taper support face (7), and the two sides of the bottom that the die cavity is located at gasket pallet (2) respectively open up one
A aperture (4) communicated with the outside world, aperture (4) is interior to be packed into a positioning sleeve, and product to be welded passes through positioning sleeve and is inserted into mold
Main body (3) is internal.
2. disposable exothermic welding mould as described in claim 1, it is characterised in that:The die main body (3), mold upper cover
(6) ceramic material is all made of to be made.
3. disposable exothermic welding mould as described in claim 1, it is characterised in that:The bottom of die main body (3) is also set up
There is a cavity, cavity chamber is packed into a supporting pad (5).
4. disposable exothermic welding mould as claimed in claim 3, it is characterised in that:The supporting pad is rubber pad (5), rubber
The intermediate aperture of rubber mat (5) is inserted into vertical grounding electrode in the aperture among supporting pad, and vertical grounding electrode sealing is inserted in rubber pad
In intermediate hole.
5. disposable exothermic welding mould as described in claim 1, it is characterised in that:The gasket (1) uses stainless steel
Or fine copper material is made.
6. disposable exothermic welding mould as described in claim 1, it is characterised in that:The positioning sleeve is copper sheathing, in copper sheathing
Between a location hole is set, the outer wall of copper sheathing contacts compression with aperture inner wall.
7. disposable exothermic welding mould as described in claim 1, it is characterised in that:One is opened up among ceramic upper cover to run through
Ceramic upper cover charging aperture, it is external ignite powder or pyrophoric powder pass through this charging aperture be added in die cavity and with the weldering in die cavity
Powder haptoreaction generates high-temperature copper liquid.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201811106133.1A CN108890121A (en) | 2018-09-21 | 2018-09-21 | A kind of disposable exothermic welding mould |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201811106133.1A CN108890121A (en) | 2018-09-21 | 2018-09-21 | A kind of disposable exothermic welding mould |
Publications (1)
Publication Number | Publication Date |
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CN108890121A true CN108890121A (en) | 2018-11-27 |
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Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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CN201811106133.1A Pending CN108890121A (en) | 2018-09-21 | 2018-09-21 | A kind of disposable exothermic welding mould |
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CN (1) | CN108890121A (en) |
Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN1369353A (en) * | 2001-02-01 | 2002-09-18 | 托马斯及贝茨国际股份有限公司 | Exothermic welding mould assembly |
CN203696258U (en) * | 2014-01-08 | 2014-07-09 | 上海科东实业有限公司 | Device for heat-released welding |
CN206316536U (en) * | 2016-12-23 | 2017-07-11 | 广州市雷斯盾电气科技发展有限公司 | A kind of exothermic welding mould |
-
2018
- 2018-09-21 CN CN201811106133.1A patent/CN108890121A/en active Pending
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN1369353A (en) * | 2001-02-01 | 2002-09-18 | 托马斯及贝茨国际股份有限公司 | Exothermic welding mould assembly |
CN203696258U (en) * | 2014-01-08 | 2014-07-09 | 上海科东实业有限公司 | Device for heat-released welding |
CN206316536U (en) * | 2016-12-23 | 2017-07-11 | 广州市雷斯盾电气科技发展有限公司 | A kind of exothermic welding mould |
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