CN108878014A - A kind of cooling type high temperature resistant direct current charging cable - Google Patents

A kind of cooling type high temperature resistant direct current charging cable Download PDF

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Publication number
CN108878014A
CN108878014A CN201810840824.8A CN201810840824A CN108878014A CN 108878014 A CN108878014 A CN 108878014A CN 201810840824 A CN201810840824 A CN 201810840824A CN 108878014 A CN108878014 A CN 108878014A
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CN
China
Prior art keywords
conductor
outside
cores
core
direct current
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201810840824.8A
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Chinese (zh)
Inventor
姚骞
陆如泉
梁斌
解向前
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
ZHONGTIAN TECHNOLOGY EQUIPMENT CABLE Co Ltd
Original Assignee
ZHONGTIAN TECHNOLOGY EQUIPMENT CABLE Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by ZHONGTIAN TECHNOLOGY EQUIPMENT CABLE Co Ltd filed Critical ZHONGTIAN TECHNOLOGY EQUIPMENT CABLE Co Ltd
Priority to CN201810840824.8A priority Critical patent/CN108878014A/en
Publication of CN108878014A publication Critical patent/CN108878014A/en
Pending legal-status Critical Current

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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B7/00Insulated conductors or cables characterised by their form
    • H01B7/42Insulated conductors or cables characterised by their form with arrangements for heat dissipation or conduction
    • H01B7/428Heat conduction
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B7/00Insulated conductors or cables characterised by their form
    • H01B7/02Disposition of insulation
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B7/00Insulated conductors or cables characterised by their form
    • H01B7/17Protection against damage caused by external factors, e.g. sheaths or armouring
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B7/00Insulated conductors or cables characterised by their form
    • H01B7/17Protection against damage caused by external factors, e.g. sheaths or armouring
    • H01B7/18Protection against damage caused by wear, mechanical force or pressure; Sheaths; Armouring
    • H01B7/182Protection against damage caused by wear, mechanical force or pressure; Sheaths; Armouring comprising synthetic filaments
    • H01B7/1825Protection against damage caused by wear, mechanical force or pressure; Sheaths; Armouring comprising synthetic filaments forming part of a high tensile strength core
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B7/00Insulated conductors or cables characterised by their form
    • H01B7/17Protection against damage caused by external factors, e.g. sheaths or armouring
    • H01B7/29Protection against damage caused by extremes of temperature or by flame
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B7/00Insulated conductors or cables characterised by their form
    • H01B7/17Protection against damage caused by external factors, e.g. sheaths or armouring
    • H01B7/29Protection against damage caused by extremes of temperature or by flame
    • H01B7/295Protection against damage caused by extremes of temperature or by flame using material resistant to flame

Abstract

The invention discloses a kind of cooling type high temperature resistant direct current charging cables, include two power wire cores twisted together, one piece-root grafting wire core, two low pressure auxiliary cores and several twisted signal cores, two power wire cores, one piece-root grafting wire core, layer of non-woven fabric is surrounded on the outside of two low pressure auxiliary cores and several twisted signal cores, restrictive coating is extruded on the outside of non-woven fabrics, power wire core includes the cooling tube a set gradually from inside to outside, conductor a and insulating layer a, ground connection core includes the cooling tube b set gradually from inside to outside, conductor b and insulating layer b, conductor b is bimetallic conductor, low pressure auxiliary core includes the conductor c and insulating layer c set gradually from inside to outside.The present invention solves the problems, such as insulating layer quick aging caused by conductor temp.-elevating and heavy current impact.

Description

A kind of cooling type high temperature resistant direct current charging cable
Technical field
The present invention relates to a kind of charging cable, especially a kind of cooling type high temperature resistant direct current charging cable.
Background technique
New-energy automobile is mainly used for connecting electric automobile charging unit with charging cable(Charging pile)It is set with charging basis It applies(Charging gun), power transmission is carried out to electric car.The fast development of new-energy automobile has driven the development of charging cable, Charging cable demand in 2017 is up to 2 000 km.
New-energy automobile charging cable includes AC charging cable and direct current charging cable, and the two is meeting power transmission While, signal testing and monitoring temperature can be carried out, to guarantee charging process safe and feasible.But by existing new energy The tracking and investigation of automobile charging cable service condition, there is also following main problems when in use for discovery charging cable:For Raising charging rate increases charge efficiency, and the charging current of charging pile has reached 250 A at present, this, which will definitely increase, leads The fever of body under the impact of long-time high current, can make charging cable insulating layer accelerated ageing, reduce service life.
Utility model patent " a kind of electric car charge cable with cooling tube of 206711659 U of CN " is compared to use Increase the structure of cooling tube between in the conductor.Compare utility model patent " the cooling charging electricity of 206741986 U electric car of CN Increase the structure of cooling tube between cable " uses in the conductor and on the outside of insulating layer.Using the structure of cooling tube, filled although can reduce The fever of conductor in electric process, but influence of the conductor temp.-elevating to insulating layer aging cannot be improved.
Summary of the invention
Technical problem to be solved by the invention is to provide a kind of cooling type high temperature resistant direct current charging cables, solve conductor hair Insulating layer quick aging problem caused by heat and heavy current impact.
In order to solve the above technical problems, the technical scheme adopted by the invention is that:
A kind of cooling type high temperature resistant direct current charging cable, it is characterised in that:Comprising twist together two power wire cores, one Ground connection core, two low pressure auxiliary cores and several twisted signal cores, two power wire cores, a piece-root grafting wire core, two it is low Layer of non-woven fabric is surrounded on the outside of pressure auxiliary core and several twisted signal cores, restrictive coating is extruded on the outside of non-woven fabrics, is moved Line of force core includes cooling tube a, conductor a and the insulating layer a set gradually from inside to outside, and ground connection core includes successively to set from inside to outside Cooling tube b, conductor b and the insulating layer b set, conductor b are bimetallic conductor, and low pressure auxiliary core includes to set gradually from inside to outside Conductor c and insulating layer c.
Further, two power wire cores, a piece-root grafting wire core, two low pressure auxiliary cores and several twisted signals Filling low-smoke non-halogen flame-retardant PP rope when core is twisted.
Further, the nonwoven thickness is 0.14mm, and restrictive coating is with a thickness of 3.0mm.
Further, several twisted signal cores have 10 altogether and are divided into three beams, wherein two bundle strands close signal wire Core is two, and in addition a branch of is 6, and every bundle strand closes and is provided with shielded layer on the outside of signal core, and liner is arranged on the outside of shielded layer Layer, the composite shielding mode that shielded layer is woven using aluminium-plastic tape spiral winding and tinned copper wire, count are not less than 85%。
Further, the insulating layer a and insulating layer b are all made of high-temperature flexible silicon rubber.
Further, the cooling tube a and cooling tube b uses Polytetrafluoroethylplastic plastic pipe, and Polytetrafluoroethylplastic plastic pipe external spiral Wind the copper strips of one layer of 0.05 ~ 0.10mm.
Further, the bimetallic conductor includes the compacted property aluminium alloy rod of highly resistance, and one layer 0.05 of aluminium alloy rod outer cladding ~ The inner surface of the copper pipe of 0.20mm thickness, outer surface and copper pipe that bar is enabled aluminum alloy to after cold drawing combines, it is prepared into 0.15 ~ The bimetallic monofilament of 0.30mm line footpath, more bimetallic monofilament are prepared into bimetallic conductor after carrying out bundle strand and multiple strand.
Further, the conductor of the twisted signal core includes aramid fiber and the copper being wrapped on the outside of aramid fiber Foil silk.
Compared with prior art, the present invention having the following advantages that and effect:
1. being used as insulating layer using silicon rubber, the running temperature of conductor can be improved, the cable of preparation can be long-term at 180 DEG C It uses, it can be with small bore conductor propagation high current, to improve charge efficiency.
2. the teflon pipe using copper strips winding is used as cooling tube, the cooling effect of cable, teflon pipe tool can be improved There is preferable high and low temperature resistance, maximum operation (service) temperature can achieve 240 DEG C.
3. the usage amount of copper material can be reduced using bimetallic conductor, to achieve the effect that drop originally.
4. signal core is enhanced using the aramid fiber of copper foil wire winding, the pull-off force of core can be made to improve 3 ~ 5 Times, increase the service life of core.
5. the composite shielding mode that signal conductor screen is woven using aluminium-plastic tape spiral winding and tinned copper wire, Count is not less than 85% structure, can improve the screen effect of cable, the surface transfer impedance in 30MHz is not more than 31mΩ/m。
Detailed description of the invention
Fig. 1 is a kind of schematic diagram of cooling type high temperature resistant direct current charging cable of the invention.
Fig. 2 is the schematic diagram of power wire core of the invention.
Fig. 3 is the schematic diagram of ground connection core of the invention.
Specific embodiment
The present invention is described in further detail with reference to the accompanying drawing and by embodiment, and following embodiment is to this hair Bright explanation and the invention is not limited to following embodiments.
As shown in Figure 1, 2, 3, a kind of cooling type high temperature resistant direct current charging cable of the invention, comprising twist together two Root power wire core 2,3, two low pressure auxiliary cores 4 of a piece-root grafting wire core and several twisted signal cores 5, two power wire cores 2, the outside of 3, two low pressure auxiliary cores 4 of a piece-root grafting wire core and several twisted signal cores 5 is surrounded with layer of non-woven fabric, shield Jacket layer 1 is extruded on the outside of non-woven fabrics, and power wire core 2 includes cooling tube a203, the conductor a202 set gradually from inside to outside and absolutely Edge layer a201, ground connection core 3 include cooling tube b303, conductor b302 and the insulating layer b301 set gradually from inside to outside, conductor B302 is bimetallic conductor, and low pressure auxiliary core 4 includes the conductor c and insulating layer c set gradually from inside to outside.
Two 35mm2Power wire core, a 25mm2Ground connection core, two 4mm2Low pressure auxiliary core and several 0.75mm2Twisted signal core it is twisted when filling low-smoke non-halogen flame-retardant PP rope.The nothing of wrapped one layer of 0.14mm thickness after twisted Woven fabric then extrudes the restrictive coating of one layer of 3.0mm thickness.
Several twisted signal cores 5 have 10 altogether and are divided into three beams, wherein it is two that two bundle strands, which close signal core, separately A branch of outside is 6, and every bundle strand closes and is provided with shielded layer on the outside of signal core, and liner layer, shielded layer use are arranged on the outside of shielded layer The composite shielding mode of aluminium-plastic tape spiral winding and tinned copper wire braiding, count are not less than 85%.Twisted signal core Conductor include aramid fiber and the copper foil wire that is wrapped on the outside of aramid fiber.Shielding is extruded on the outside of twisted signal cable core conductor Layer forms insulated wire cores, wrapped using the progress of 0.05mm thickness aluminium-plastic tape after insulated wire cores are twisted, then uses 0.12mm The tinned copper wire of line footpath is woven, and count is not less than 85%.
Insulating layer a and insulating layer b are all made of high-temperature flexible silicon rubber, improve the temperature resistant grade of cable, which can grow Phase uses at 180 DEG C.
In order to improve the cooling effect of cable, cooling tube a and cooling tube b use Polytetrafluoroethylplastic plastic pipe, and Teflon is moulded Expects pipe external spiral winds the copper strips of one layer of 0.05 ~ 0.10mm.
Bimetallic conductor includes the compacted property aluminium alloy rod of highly resistance, the copper of one layer of 0.05 ~ 0.20mm thickness of aluminium alloy rod outer cladding Pipe, the inner surface of outer surface and copper pipe that bar is enabled aluminum alloy to after cold drawing combine, and are prepared into double gold of 0.15 ~ 0.30mm line footpath Belong to monofilament, more bimetallic monofilament are prepared into bimetallic conductor after carrying out bundle strand and multiple strand.
The invention patent is compared with existing product with following advantage:
1, it is used as the insulating layer of power wire core and ground connection core using silicon rubber, the temperature resistant grade of cable can be improved, can be used Small bore conductor carries out quick charge.
2, cooling tube is used as using the teflon pipe of copper strips winding, different coolant liquids can be transmitted, Teflon plastics have Higher thermal conductivity, can rapid cooling, and the tubing have preferable high temperature resistance, can for a long time 200 DEG C use.
3, it is used as the ground line of cable using bimetallic conductor, conductor weight can be reduced, reduces production cost.
Using the above structure, material and the product of technique preparation can replace the electricity that existing 70 squares of cables carry out 200A It spreads defeated, and the heat dissipation of cable during the charging process can be effectively reduced.
Above content is only illustrations made for the present invention described in this specification.Technology belonging to the present invention The technical staff in field can do various modifications or supplement or is substituted in a similar manner to described specific embodiment, only It should belong to guarantor of the invention without departing from the content or beyond the scope defined by this claim of description of the invention Protect range.

Claims (8)

1. a kind of cooling type high temperature resistant direct current charging cable, it is characterised in that:Include two power wire cores, one twisted together Piece-root grafting wire core, two low pressure auxiliary cores and several twisted signal cores, two power wire cores, a piece-root grafting wire core, two Layer of non-woven fabric is surrounded on the outside of low pressure auxiliary core and several twisted signal cores, restrictive coating is extruded on the outside of non-woven fabrics, Power wire core includes the cooling tube a, conductor a and the insulating layer a that set gradually from inside to outside, and ground connection core includes from inside to outside successively Cooling tube b, conductor b and the insulating layer b of setting, conductor b are bimetallic conductor, and low pressure auxiliary core includes successively to set from inside to outside The conductor c and insulating layer c set.
2. a kind of cooling type high temperature resistant direct current charging cable described in accordance with the claim 1, it is characterised in that:Two power Low-smoke non-halogen flame-retardant PP is filled when core, a piece-root grafting wire core, two low pressure auxiliary cores and several twisted signal cores are twisted Rope.
3. a kind of cooling type high temperature resistant direct current charging cable described in accordance with the claim 1, it is characterised in that:The non-woven fabrics is thick Degree is 0.14mm, and restrictive coating is with a thickness of 3.0mm.
4. a kind of cooling type high temperature resistant direct current charging cable described in accordance with the claim 1, it is characterised in that:It is described several twisted Signal core has 10 altogether and is divided into three beams, wherein it is two that two bundle strands, which close signal core, in addition a branch of is 6, every beam It is provided with shielded layer on the outside of twisted signal core, liner layer is set on the outside of shielded layer, shielded layer is twined using aluminium-plastic tape spiral Around the composite shielding mode woven with tinned copper wire, count is not less than 85%.
5. a kind of cooling type high temperature resistant direct current charging cable described in accordance with the claim 1, it is characterised in that:The insulating layer a High-temperature flexible silicon rubber is all made of with insulating layer b.
6. a kind of cooling type high temperature resistant direct current charging cable described in accordance with the claim 1, it is characterised in that:The cooling tube a Polytetrafluoroethylplastic plastic pipe is used with cooling tube b, and Polytetrafluoroethylplastic plastic pipe external spiral winds the copper strips of one layer of 0.05 ~ 0.10mm.
7. a kind of cooling type high temperature resistant direct current charging cable described in accordance with the claim 1, it is characterised in that:The bimetallic is led Body includes the compacted property aluminium alloy rod of highly resistance, and the copper pipe of one layer of 0.05 ~ 0.20mm thickness of aluminium alloy rod outer cladding closes aluminium after cold drawing The outer surface of golden bar and the inner surface of copper pipe combine, and are prepared into the bimetallic monofilament of 0.15 ~ 0.30mm line footpath, more bimetallics Monofilament is prepared into bimetallic conductor after carrying out bundle strand and multiple strand.
8. a kind of cooling type high temperature resistant direct current charging cable described in accordance with the claim 1, it is characterised in that:The twisted signal The conductor of core includes aramid fiber and the copper foil wire being wrapped on the outside of aramid fiber.
CN201810840824.8A 2018-07-27 2018-07-27 A kind of cooling type high temperature resistant direct current charging cable Pending CN108878014A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201810840824.8A CN108878014A (en) 2018-07-27 2018-07-27 A kind of cooling type high temperature resistant direct current charging cable

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201810840824.8A CN108878014A (en) 2018-07-27 2018-07-27 A kind of cooling type high temperature resistant direct current charging cable

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CN108878014A true CN108878014A (en) 2018-11-23

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110010286A (en) * 2019-02-25 2019-07-12 顺科新能源技术股份有限公司 A kind of fixing type electric vehicle charging pile cooling system
CN110473661A (en) * 2019-09-10 2019-11-19 远东电缆有限公司 A kind of high-power charging pile cable and its production technology
US20200350098A1 (en) * 2019-05-01 2020-11-05 Prysmian S.P.A. Cable assembly
CN114342009A (en) * 2019-09-05 2022-04-12 Ls电线有限公司 Electric vehicle charging cable
US11935672B2 (en) 2021-07-30 2024-03-19 Aptiv Technologies AG Power cable assembly for a power distribution system having an integrated cooling system

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106409412A (en) * 2016-11-28 2017-02-15 深圳市沃尔核材股份有限公司 Cable and lead
CN206657676U (en) * 2017-04-24 2017-11-21 河北瑞安达光电科技有限公司 Direct-current charging post shielding cable
CN206833941U (en) * 2017-06-30 2018-01-02 江苏南瑞淮胜电缆有限公司 A kind of novel dual metal conductor AC charging cable
CN206976044U (en) * 2017-06-21 2018-02-06 上海玖开电线电缆有限公司 One kind can cooled electric automobile direct-current charging post cable
CN208460422U (en) * 2018-07-27 2019-02-01 中天科技装备电缆有限公司 A kind of cooling type high temperature resistant direct current charging cable

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106409412A (en) * 2016-11-28 2017-02-15 深圳市沃尔核材股份有限公司 Cable and lead
CN206657676U (en) * 2017-04-24 2017-11-21 河北瑞安达光电科技有限公司 Direct-current charging post shielding cable
CN206976044U (en) * 2017-06-21 2018-02-06 上海玖开电线电缆有限公司 One kind can cooled electric automobile direct-current charging post cable
CN206833941U (en) * 2017-06-30 2018-01-02 江苏南瑞淮胜电缆有限公司 A kind of novel dual metal conductor AC charging cable
CN208460422U (en) * 2018-07-27 2019-02-01 中天科技装备电缆有限公司 A kind of cooling type high temperature resistant direct current charging cable

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110010286A (en) * 2019-02-25 2019-07-12 顺科新能源技术股份有限公司 A kind of fixing type electric vehicle charging pile cooling system
US20200350098A1 (en) * 2019-05-01 2020-11-05 Prysmian S.P.A. Cable assembly
US11804315B2 (en) * 2019-05-01 2023-10-31 Prysmian S.P.A. EV charging cable system with cooling
CN114342009A (en) * 2019-09-05 2022-04-12 Ls电线有限公司 Electric vehicle charging cable
CN110473661A (en) * 2019-09-10 2019-11-19 远东电缆有限公司 A kind of high-power charging pile cable and its production technology
US11935672B2 (en) 2021-07-30 2024-03-19 Aptiv Technologies AG Power cable assembly for a power distribution system having an integrated cooling system

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