CN108868950A - A kind of excessively oily reinforced by-passing valve of engine cold-start and its processing method - Google Patents

A kind of excessively oily reinforced by-passing valve of engine cold-start and its processing method Download PDF

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Publication number
CN108868950A
CN108868950A CN201810658930.4A CN201810658930A CN108868950A CN 108868950 A CN108868950 A CN 108868950A CN 201810658930 A CN201810658930 A CN 201810658930A CN 108868950 A CN108868950 A CN 108868950A
Authority
CN
China
Prior art keywords
spring
valve
valve seat
spring base
valve body
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201810658930.4A
Other languages
Chinese (zh)
Inventor
颜伟兵
颜琳雅
杨斌杰
晏庆龙
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Taizhou Yin Bo Machinery Co Ltd
Original Assignee
Taizhou Yin Bo Machinery Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Taizhou Yin Bo Machinery Co Ltd filed Critical Taizhou Yin Bo Machinery Co Ltd
Priority to CN201810658930.4A priority Critical patent/CN108868950A/en
Publication of CN108868950A publication Critical patent/CN108868950A/en
Pending legal-status Critical Current

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01MLUBRICATING OF MACHINES OR ENGINES IN GENERAL; LUBRICATING INTERNAL COMBUSTION ENGINES; CRANKCASE VENTILATING
    • F01M1/00Pressure lubrication
    • F01M1/16Controlling lubricant pressure or quantity
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P15/00Making specific metal objects by operations not covered by a single other subclass or a group in this subclass
    • B23P15/001Making specific metal objects by operations not covered by a single other subclass or a group in this subclass valves or valve housings
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16KVALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
    • F16K15/00Check valves
    • F16K15/02Check valves with guided rigid valve members
    • F16K15/025Check valves with guided rigid valve members the valve being loaded by a spring

Abstract

The invention discloses a kind of excessively oily reinforced by-passing valves of engine cold-start, being intended to provide one kind and can playing prevents spring doubling-up and the excessively oily reinforced by-passing valve of engine cold-start with long service life, its key points of the technical solution are that including spring base, valve seat, spring and valve body, spring base includes oil inlet end and several oilholes for being placed on spring base side, valve seat is fixed in oil inlet end, spring and valve body are also placed in spring base, valve body includes the sealing and limiting section being connected, spring one end is placed on the conflict of the side on limiting section and with sealing, the other side of sealing and valve seat contradict, the present invention is suitable for by-passing valve technical field.

Description

A kind of excessively oily reinforced by-passing valve of engine cold-start and its processing method
Technical field
The invention belongs to by-passing valve technical fields, refer in particular to a kind of excessively oily reinforced by-passing valve of engine cold-start.
Background technique
This valve is used at engine oil inlet mouth, and oil temperature is low when due to cold start-up, the pressure that viscosity high moment generates Power is bigger, and most of valve on the market is plunger or steel-ball type at present, and without the anti-doubling-up limit of spring, can all go out The existing violent relaxation phenomenon of cracking pressure;Since obturator valve seat and plunger or steel ball are all using carbon steel material, hardness ratio It is closer to, by-passing valve frequently hits valve seat in circulation opening process, and leads to the wall of spring base with spring base generation friction Thick thinning or even spring base fracture, causes engine serious failure occur.
Summary of the invention
Can play the object of the present invention is to provide one kind prevents spring doubling-up and engine cold-start mistake with long service life The reinforced by-passing valve of oil.
The object of the present invention is achieved like this:A kind of excessively oily reinforced by-passing valve of engine cold-start, it is characterised in that: Including spring base, valve seat, spring and valve body, spring base includes oil inlet end and several oilholes for being placed on spring base side, valve seat It is fixed in oil inlet end, spring and valve body are also placed in spring base, and valve body includes the sealing and limiting section being connected, spring One end is placed on the conflict of the side on limiting section and with sealing, and the other side of sealing and valve seat contradict.
The present invention is further arranged to:The oil inlet end is equipped with the card slot being recessed by introversion and extroversion, and valve seat is sticked in card slot It is interior, the positioning ring contradicted with sealing end surface is additionally provided on valve seat.
The present invention is further arranged to:The material of the spring base is ST16 deep drawn steel plate, and the material of valve body is 2A06 Aluminium alloy.
A kind of processing method of the excessively oily reinforced by-passing valve of engine cold-start, it is characterised in that:Include the following steps:
One, the processing of spring base:Spring base is to be added using the ST16 deep drawn steel plate of 0.8mm-1.2mm by punching stretch Work molding, and carry out zinc-plated processing;
Two, the processing of spring:Spring is formed using carbon steel wire bending machining, and by being heat-treated to 32HRC- 36HRC, spring surface carry out blackening process;
Three, the processing of valve body:Valve body is to be formed using 2A06 high intensity aviation aluminium bar by lathe process;
Four, the processing of valve seat:Valve seat is to be formed using 45# medium carbon steel by turnery processing, and carry out electroplating processes;
Five, it assembles:Spring, valve body and valve seat are installed in spring base, using the assembling that presses between valve seat and spring base Molding.
Six, it detects:The cracking pressure of by-passing valve is detected by pressure checking device.
It is had the following advantages that by using above-mentioned technical proposal:By setting limiting section on valve body, opened by excessive After the pressure for opening direction, being contacted by limiting section with the bottom of spring base can be avoided spring doubling-up, and the decrement avoided is more than Limited compression, to guarantee that the cracking pressure of valve body is not in violent relaxation phenomenon;The material of valve body is High-strength aluminum product, Spring base is deep drawn steel plate, the hardness of the two there are biggish difference, be avoided that during frequent open valve body with Abrasion between spring base, to solve the problems, such as that spring base is broken in use, service life is able to extend one Times or more.
Detailed description of the invention
Fig. 1 is structural schematic diagram of the invention;
Fig. 2 is schematic cross-sectional view of the invention;
Appended drawing reference is in figure:1, spring base;2, valve seat;3, spring;4, valve body;5, oil inlet end;6, oilhole;7, it seals Portion;8, limiting section;9, positioning ring.
Specific embodiment
With specific embodiment, the invention will be further described with reference to the accompanying drawing, referring to Fig. 1-2:
A kind of excessively oily reinforced by-passing valve of engine cold-start, it is characterised in that:Including spring base 1, valve seat 2,3 and of spring Valve body 4, spring base 1 include oil inlet end 5 and several oilholes 6 being placed on spring base side, and valve seat 2 is fixed in oil inlet end 5, bullet Spring 3 and valve body 4 are also placed in spring base 1, and valve body 4 includes the sealing 7 and limiting section 8 being connected, and 3 one end of spring is placed on limit It is contradicted in position portion 8 and with the side of sealing 7, the other side of sealing 7 and valve seat 2 contradict.
When input pressure reaches threshold values, 3 forced compression of spring, valve body 4 is inwardly moved, and sealing 7 and valve seat 2 divide point From oil inlet end 5 is connected to oilhole 6 realizes that oil inlet, the setting of limiting section 8 are set in spring 3 on limiting section 8, first It can be avoided spring 3 and be compressed to bottom, is i.e. generation 3 doubling-up phenomenon of spring, the decrement avoided oversteps the extreme limit compression, and damages spring 3, to also ensure that the cracking pressure of valve body 4 is not in violent relaxation phenomenon, second play radially limiting to spring 3 Effect, plays the role of further protection.
The oil inlet end 5 is equipped with the riveting slot that be recessed by introversion and extroversion, and valve seat 2 and riveting slot rivet, valve seat 2 include with it is close The positioning ring 9 that 7 end face of envelope portion contradicts.
Valve seat 2 is placed in riveting slot, and the port of oil inlet end 5 is pressed processing, carries out the fixation to valve seat 2, positioning ring 9 It can be realized with sealing 7 and contradict sealing.
The material of the spring base 1 is ST16 deep drawn steel plate, and the material of valve body 4 is 2A06 aluminium alloy.
The material of valve body 4 is High-strength aluminum product, and spring base 1 is deep drawn steel plate, the hardness of the two there are biggish difference, Abrasion during frequent open between valve body 4 and spring base 1 is avoided that, to solve spring base 1 in use process Middle the problem of being broken, service life are able to extend one times or more.
A kind of processing method of the excessively oily reinforced by-passing valve of engine cold-start, it is characterised in that:Include the following steps:
One, the processing of spring base 1:Spring base 1 is to pass through punching stretch using the ST16 deep drawn steel plate of 0.8mm-1.2mm Machine-shaping, and zinc-plated processing is carried out, increase antirust ability;
Two, the processing of spring 3:Spring 3 is formed using carbon steel wire bending machining, and by being heat-treated to 32HRC- 36HRC, 3 surface of spring carry out blackening process and increase its antirust ability;
Three, the processing of valve body 4:Valve body 4 is to be formed using 2A06 high intensity aviation aluminium bar by lathe process;
Four, the processing of valve seat 2:Valve seat 2 is to be formed using 45# medium carbon steel by turnery processing, and carry out electroplating processes increasing Add its antirust ability;
Five, it assembles:Spring 3, valve body 4 and valve seat 2 are installed in spring base 1, using pressure between valve seat 2 and spring base 1 Riveting assembled formation.
Six, it detects:The cracking pressure of by-passing valve is detected by pressure checking device, it is ensured that it can reach requirement.
Using above-mentioned processing method, manufacturing procedure is simple, and product structure is simple, but structural strength is good, and it is long to benefit from the service life, It is suitble to large-scale production, the production cost of product is lower, has many advantages, so the more market competitiveness.
Above-described embodiment is only presently preferred embodiments of the present invention, is not limited the scope of the invention according to this, therefore:It is all according to The equivalence changes that structure of the invention, shape, principle are done, should all be covered by within protection scope of the present invention.

Claims (4)

1. a kind of excessively oily reinforced by-passing valve of engine cold-start, it is characterised in that:Including spring base (1), valve seat (2), spring (3) and valve body (4), spring base (1) includes oil inlet end (5) and several oilholes (6) for being placed on spring base (1) side, valve seat (2) It is fixed in oil inlet end (5), spring (3) and valve body (4) are also placed in spring base (1), and valve body (4) includes the sealing being connected Portion (7) and limiting section (8), spring (3) one end are placed on limiting section (8) and contradict with the side of sealing (7), sealing (7) The other side and valve seat (2) contradict.
2. a kind of excessively oily reinforced by-passing valve of engine cold-start according to claim 1, it is characterised in that:The oil inlet End (5) is equipped with the riveting slot being recessed by introversion and extroversion, and valve seat (2) and riveting slot riveting, valve seat (2) include holding with sealing (7) The positioning ring (9) that face contradicts.
3. a kind of excessively oily reinforced by-passing valve of engine cold-start according to claim 1, it is characterised in that:The spring The material of seat (1) is ST16 deep drawn steel plate, and the material of valve body (4) is 2A06 aluminium alloy.
4. a kind of processing method for being applicable in the excessively oily reinforced by-passing valve of the engine cold-start as described in claims 1 to 3 is any, It is characterized in that:Include the following steps:
One, the processing of spring base (1):Spring base (1) is to pass through punching stretch using the ST16 deep drawn steel plate of 0.8mm-1.2mm Machine-shaping, and carry out zinc-plated processing;
Two, the processing of spring (3):Spring (3) is formed using carbon steel wire bending machining, and by being heat-treated to 32HRC- 36HRC, spring (3) surface carry out blackening process;
Three, the processing of valve body (4):Valve body (4) is to be formed using 2A06 high intensity aviation aluminium bar by lathe process;
Four, the processing of valve seat (2):Valve seat (2) is to be formed using 45# medium carbon steel by turnery processing, and carry out electroplating processes;
Five, it assembles:Spring (3), valve body (4) and valve seat (2) are installed in spring base (1), valve seat (2) and spring base (1) it Between using pressing assembled formation.
Six, it detects:The cracking pressure of by-passing valve is detected by pressure checking device.
CN201810658930.4A 2018-06-25 2018-06-25 A kind of excessively oily reinforced by-passing valve of engine cold-start and its processing method Pending CN108868950A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201810658930.4A CN108868950A (en) 2018-06-25 2018-06-25 A kind of excessively oily reinforced by-passing valve of engine cold-start and its processing method

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201810658930.4A CN108868950A (en) 2018-06-25 2018-06-25 A kind of excessively oily reinforced by-passing valve of engine cold-start and its processing method

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CN108868950A true CN108868950A (en) 2018-11-23

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109374236A (en) * 2018-12-25 2019-02-22 宁波美星机电有限公司 The air inlet by-passing valve device for detecting performance accurately leaked using revolving speed cooperation oil pressure

Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3913615A (en) * 1973-10-18 1975-10-21 Pall Corp Flat-lapped valve cartridge assembly with caged poppet
US5271429A (en) * 1990-06-23 1993-12-21 Filterwerk Mann & Hummel Gmbh Internal combustion engine lubricating oil filter valve
CN2489130Y (en) * 2001-07-03 2002-05-01 韩育礼 Booster hydraulic rotary change valve coupling piece
KR20070061651A (en) * 2005-12-10 2007-06-14 현대자동차주식회사 Check valve structure
CN102996866A (en) * 2011-09-16 2013-03-27 上海磊诺工业气体有限公司 High-pressure check valve
CN203427777U (en) * 2013-07-17 2014-02-12 瑞立集团瑞安汽车零部件有限公司 Vacuum check valve assembly
CN203823098U (en) * 2014-03-28 2014-09-10 河南航天液压气动技术有限公司 Valve core assembly and electromagnetic valve using same
CN204647444U (en) * 2015-02-27 2015-09-16 陕西法士特齿轮有限责任公司 A kind of hydrodynamic retarding organ pipe connects angle check valve
CN105422211A (en) * 2015-12-10 2016-03-23 广东安飞汽车配件有限公司 Oil filter bypass valve

Patent Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3913615A (en) * 1973-10-18 1975-10-21 Pall Corp Flat-lapped valve cartridge assembly with caged poppet
US5271429A (en) * 1990-06-23 1993-12-21 Filterwerk Mann & Hummel Gmbh Internal combustion engine lubricating oil filter valve
CN2489130Y (en) * 2001-07-03 2002-05-01 韩育礼 Booster hydraulic rotary change valve coupling piece
KR20070061651A (en) * 2005-12-10 2007-06-14 현대자동차주식회사 Check valve structure
CN102996866A (en) * 2011-09-16 2013-03-27 上海磊诺工业气体有限公司 High-pressure check valve
CN203427777U (en) * 2013-07-17 2014-02-12 瑞立集团瑞安汽车零部件有限公司 Vacuum check valve assembly
CN203823098U (en) * 2014-03-28 2014-09-10 河南航天液压气动技术有限公司 Valve core assembly and electromagnetic valve using same
CN204647444U (en) * 2015-02-27 2015-09-16 陕西法士特齿轮有限责任公司 A kind of hydrodynamic retarding organ pipe connects angle check valve
CN105422211A (en) * 2015-12-10 2016-03-23 广东安飞汽车配件有限公司 Oil filter bypass valve

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109374236A (en) * 2018-12-25 2019-02-22 宁波美星机电有限公司 The air inlet by-passing valve device for detecting performance accurately leaked using revolving speed cooperation oil pressure
CN109374236B (en) * 2018-12-25 2020-12-15 嘉兴日昌汽车配件有限公司 Performance detection device for air inlet bypass valve capable of accurately leaking by matching rotating speed with oil pressure

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Application publication date: 20181123

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