Bridge maintenance equipment
Technical Field
The invention relates to the field of bridge equipment, in particular to bridge maintenance equipment.
Background
The bridge is generally a structure which is erected on rivers, lakes and seas and allows vehicles, pedestrians and the like to smoothly pass through. In order to adapt to the modern high-speed developed traffic industry, bridges are also extended to be constructed to span mountain stream, unfavorable geology or meet other traffic needs, so that the buildings are convenient to pass. The bridge is generally composed of an upper structure, a lower structure, a support and an accessory structure, wherein the upper structure is also called a bridge span structure and is a main structure for crossing obstacles, the lower structure comprises a bridge abutment, a pier and a foundation, the support is a force transmission device arranged at the bridge span structure and the pier or the support of the bridge abutment, and the accessory structure is a bridge head butt plate, a conical slope protection, a revetment, a diversion project and the like.
In daily maintenance of bridges, filling of potholes on bridge road surfaces is an important maintenance project. In the process of filling large-area potholes, concrete required for replacement is usually placed into the containing box, and then the concrete in the containing box is manually taken out for filling. The concrete required by replacement is generally manually stirred in advance and then placed in the containing box, so that the time is delayed. The small-area hollow on the bridge pavement is more, the concrete is manually taken out from the containing box to fill and flatten all the small-area hollow, the construction progress can be slowed down, and the labor intensity of workers is increased.
Disclosure of Invention
The invention aims to provide bridge maintenance equipment to solve the problems that the traditional bridge maintenance equipment cannot automatically stir to form concrete and manually fill all small-area pits, and the construction progress is easy to slow.
The technical scheme of the invention is as follows: the device comprises a chassis, a storage battery installation box, a first feeding device, a second feeding device, a stirring device, a discharging device, a flattening device and a detecting device, wherein the discharging device, the flattening device and the detecting device are matched with the stirring device, the storage battery installation box is installed at the edge of one end of the chassis, the stirring device is positioned at the other end of the chassis, a storage battery pack is arranged in the storage battery installation box, a control device and two symmetrically-arranged push handles are arranged on the outer wall of one end of the storage battery installation box, the first feeding device and the second feeding device are both positioned between the storage battery installation box and the stirring device, a conveying pipeline for communicating the first feeding device and the stirring device is arranged between the first feeding device and the stirring device, the discharging device is positioned beside the stirring device, four driving wheels which are distributed in a rectangular shape are arranged at the bottom of the chassis, a mounting groove is formed in the center of the, the detection device is positioned at the front end of the bottom of the chassis.
In a preferred embodiment of the invention, the first feeding device comprises a filter plate, a metering pump, a connecting pipeline and a water storage tank with an upward opening, the filter plate is fixed on the inner wall of the water storage tank, a plurality of filter holes are formed in the filter plate, the connecting pipeline is fixed on the outer wall of the water storage tank and is positioned below the filter plate, the metering pump is fixed at one end, far away from the storage battery installation box, of the water storage tank, one end of the conveying pipeline is connected to the metering pump, and a closed door body is arranged on the water storage tank.
In a preferred embodiment of the present invention, the second feeding device includes a spiral feeder and a feeding box with an upward opening, the lower half part of the feeding box is funnel-shaped, a discharge port is arranged at the bottom of the feeding box, one end of the spiral feeder is fixed at the bottom of the feeding box, the other end of the spiral feeder is connected to the stirring device, the feeding end of the spiral feeder is located right below the discharge port, an installation seat is arranged on the inner wall of the upper end of the feeding box, and a cutting blade is arranged on the installation seat.
In a preferred embodiment of the invention, the stirring device comprises a stirring tank body, a tank cover, a driving mechanism and a stirring mechanism, wherein three evenly distributed L-shaped connecting blocks are welded at the bottom of the stirring tank body, each connecting block is fixed on a chassis through a bolt, the tank cover is fixed on the stirring tank body, the driving mechanism is installed on the tank cover, the stirring mechanism is located in the stirring tank body and is in transmission connection with the stirring mechanism, and a hose communicated with the stirring tank body is arranged at the bottom of the stirring tank body.
In a preferred embodiment of the invention, the driving mechanism comprises a driving motor and a coupling, the coupling is fixed on the top of the tank cover, the driving motor is vertically fixed on the coupling, and a main shaft of the driving motor is connected to the coupling.
In a preferred embodiment of the invention, the stirring mechanism comprises a driving shaft and a spiral stirring blade arranged along the axis of the driving shaft, the stirring blade is welded on the driving shaft, and the top of the driving shaft penetrates through the tank cover to be connected with the coupling.
In a preferred embodiment of the present invention, the discharging device includes a discharging pipe, a rotating shaft, and a rotating mechanism for driving the rotating shaft to rotate, the rotating shaft is welded at the bottom end of the discharging pipe, the chassis is provided with a fixed circular seat, the fixed circular seat is provided with a rotating groove rotatably matched with the rotating shaft, one end of the discharging pipe is connected with the hose, the discharging pipe is further provided with a switch valve, the rotating mechanism is located beside the fixed circular seat, and the rotating mechanism is in transmission connection with the rotating shaft.
In a preferred embodiment of the present invention, the rotating mechanism includes a servo motor and a first sprocket, a vertical plate is disposed at an edge of the chassis, a horizontal plate is disposed at one end of the vertical plate, the servo motor is vertically mounted on the horizontal plate, a main shaft of the servo motor penetrates through the horizontal plate, the first sprocket is mounted on the main shaft of the servo motor, a second sprocket is disposed on the rotating shaft, and the first sprocket and the second sprocket are connected by a chain in a transmission manner.
In a preferred embodiment of the present invention, the flattening device includes an electric push rod, a linkage shaft and a flattening roller, the linkage shaft is rotatably installed in the installation groove, a semicircular block is disposed in the middle of the linkage shaft, two symmetrically disposed connecting plates are disposed on the linkage shaft, two ends of the flattening roller are respectively rotatably installed on the two connecting plates, a sliding seat is disposed in the installation groove and right above the semicircular block, a T-shaped sliding groove is disposed on the sliding seat, a sliding block slidably engaged with the T-shaped sliding groove is disposed in the T-shaped sliding groove, a rack is disposed at the bottom of the sliding block, a moving groove for the rack to move is disposed on a groove wall of the installation groove, a plurality of tooth grooves engaged with the rack are disposed on the semicircular block, the electric push rod is disposed beside the sliding seat, and an output end of the electric push rod is connected with the sliding block.
In a preferred embodiment of the present invention, the detecting device comprises a plurality of ultrasonic probes arranged along the width of the chassis.
The invention provides bridge maintenance equipment through improvement, and compared with the prior art, the bridge maintenance equipment has the following improvements and advantages:
(1) the workman is earlier put into the material loading case with the sand, the workman can confirm to put into the sand volume according to the scale, later go up the glassware with the sand through the spiral and go up the agitator tank internal, the workman puts into the material loading case with cement again, the spiral material loading ware is internal with cement material loading agitator tank, it is internal that the agitator tank is taken out to the automatic water of measuring pump in with the storage water tank afterwards, driving motor drive shaft rotates at last, the drive shaft drives stirring vane and rotates to form cement, sand and water automatic mixing concrete.
(2) When the potholes need to be filled, the switch valve on the blanking pipeline is opened, concrete in the stirring tank flows into the blanking pipeline from the hose, then the servo motor drives the main shaft of the stirring tank to rotate in a reciprocating mode, the first chain wheel also rotates synchronously with the first chain wheel, the first chain wheel drives the second chain wheel to rotate synchronously through the chain, the second chain wheel drives the rotating shaft and the blanking pipeline to rotate synchronously, meanwhile, the electric push rod drives the sliding block to move together with the rack, the rack drives the semicircular block and the linkage shaft to rotate, the linkage shaft drives the flattening roller to gradually abut against the bridge floor, and the flattening roller can flatten the concrete in the potholes.
(3) The ultrasonic probe can detect fine cracks of the bridge floor.
Drawings
The invention is further explained below with reference to the figures and examples:
FIG. 1 is a schematic view of a first angular configuration of the present invention;
FIG. 2 is a first angled bottom view of the present invention;
FIG. 3 is a second angular configuration of the present invention;
FIG. 4 is an enlarged view taken at A in FIG. 3;
FIG. 5 is a second bottom angled view of the present invention;
FIG. 6 is an enlarged view at B in FIG. 5;
FIG. 7 is a third schematic view of the present invention;
FIG. 8 is an enlarged view at C of FIG. 7;
FIG. 9 is an enlarged view taken at D in FIG. 7;
FIG. 10 is a partial cross-sectional view of the present invention;
description of reference numerals:
the device comprises a chassis 1, a driving wheel 1a, a fixed round seat 1b, a vertical plate 1c, a horizontal plate 1d, a placing groove 1e, a moving groove 1e1, a storage battery installation box 2, a first feeding device 3, a filter plate 3a, a filter hole 3a1, a metering pump 3b, a connecting pipeline 3c, a water storage tank 3d, a closed door body 3d1, a second feeding device 4, a spiral feeding device 4a, a feeding box 4b, an installation seat 4c, a cutting blade 4c1, a stirring device 5, a stirring tank body 5a, a connecting block 5a1, a hose 5a2, a tank cover 5b, a driving mechanism 5c, a driving motor 5c1, a coupling 5c2, a stirring mechanism 5d, a driving shaft 5d2, a stirring blade 5d1, a discharging device 6, a discharging pipeline 6a, a switch valve 6a1, a rotating shaft 6b, a second chain wheel 1, a rotating mechanism 6c, a servo motor 6c1, a first chain wheel 6c2, a flattening device 6857, the device comprises an electric push rod 7a, a linkage shaft 7b, a semicircular block 7c, a tooth groove 7c1, a rack 7d, a connecting plate 7e, a sliding seat 7f, a sliding block 7g, a flattening roller 7h, a detection device 8, an ultrasonic probe 8a, a control device 9, a push handle 10 and a conveying pipeline 11.
Detailed Description
The present invention will be described in detail with reference to fig. 1 to 10, and the technical solutions in the embodiments of the present invention will be clearly and completely described, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
The invention provides bridge maintenance equipment through improvement, as shown in figures 1-10, the bridge maintenance equipment comprises a chassis 1, a storage battery installation box 2, a first feeding device 3, a second feeding device 4, a stirring device 5, a discharging device 6 matched with the stirring device 5, a flattening device 7 and a detecting device 8, wherein the storage battery installation box 2 is installed at the edge of one end of the chassis 1, the stirring device 5 is positioned at the other end of the chassis 1, a storage battery pack is arranged in the storage battery installation box 2, a control device 9 and two symmetrically-arranged push handles 10 are arranged on the outer wall of one end of the storage battery installation box 2, the first feeding device 3 and the second feeding device 4 are both positioned between the storage battery installation box 2 and the stirring device 5, a conveying pipeline 11 for communicating the first feeding device 3 and the stirring device 5 is arranged between the first feeding device 3 and the stirring device 5, the discharging device 6 is positioned beside the stirring device 5, the bottom of chassis 1 is equipped with four drive wheels 1a that are the rectangle and distribute, mounting groove 1e has been seted up to the bottom center department of chassis 1, flattening device 7 is located mounting groove 1e, detection device 8 is located the front end of chassis 1 bottom.
The working principle of the invention is as follows: the workman will be with appointed volume sand in going up second loading attachment 4, second loading attachment 4 goes up agitating unit 5 with the sand in, will appoint volume cement again in second loading attachment 4, second loading attachment 4 also goes up agitating unit 5 with cement, later through controlling means 9 with appointed volume water in the first loading attachment 3 go up agitating unit 5 in, agitating unit 5 forms the concrete with sand, cement and water automatic mixing, the concrete in agitating unit 5 is through discharging device 6 automatic pouring in the pothole, later flattening device 7 flattens the concrete in the pothole, detecting device 8 can detect the tiny crack of bridge floor.
The first feeding device 3 comprises a filter plate 3a, a metering pump 3b, a connecting pipeline 3c and a water storage tank 3d with an upward opening, the filter plate 3a is fixed on the inner wall of the water storage tank 3d, the filter plate 3a is provided with a plurality of filter holes 3a1, the connecting pipeline 3c is fixed on the outer wall of the water storage tank 3d and is positioned below the filter plate 3a, the metering pump 3b is fixed on one end of the water storage tank 3d, which is far away from the storage battery installation box 2, one end of the conveying pipeline 11 is connected to the metering pump 3b, and the water storage tank 3d is provided with a closed door body 3d 1; the workman can add the running water through connecting tube 3c in the storage water tank 3d, open the close door body 3d1, the workman can also pour the rainwater of collecting into storage water tank 3d, the impurity of filtration hole 3a1 on the filter 3a can filter the rainwater to the feature of environmental protection has been improved, measuring pump 3b can be according to the water extraction of proportioning volume in with storage water tank 3d, carry agitating unit 5 in through pipeline 11 again.
The second feeding device 4 comprises a spiral feeding device 4a and a feeding box 4b with an upward opening, the lower half part of the feeding box 4b is funnel-shaped, a discharging hole is formed in the bottom of the feeding box 4b, one end of the spiral feeding device 4a is fixed to the bottom of the feeding box 4b, the other end of the spiral feeding device 4a is connected to the stirring device 5, the feeding end of the spiral feeding device 4a is located right below the discharging hole, a mounting seat 4c is arranged on the inner wall of the upper end of the feeding box 4b, and a cutting blade 4c1 is arranged on the mounting seat 4 c; a worker firstly puts a specified amount of sand into the upper material box 4b, then the sand is put into the stirring tank body 5a through the spiral feeder 4a, then the worker puts the cement into the upper material box 4b, the spiral feeder 4a feeds the cement into the stirring tank body 5a, the lower half part of the upper material box 4b is designed to be convenient for the sand and the cement to fall into the spiral feeder 4a from a discharge hole, and the cutting blade 4c1 is designed to be convenient for cutting off a bag filled with the cement.
The stirring device 5 comprises a stirring tank body 5a, a tank cover 5b, a driving mechanism 5c and a stirring mechanism 5d, wherein three L-shaped connecting blocks 5a1 which are uniformly distributed are welded at the bottom of the stirring tank body 5a, each connecting block 5a1 is fixed on the chassis 1 through bolts, the tank cover 5b is fixed on the stirring tank body 5a, the driving mechanism 5c is installed on the tank cover 5b, the stirring mechanism 5d is positioned in the stirring tank body 5a, the driving mechanism 5c is in transmission connection with the stirring mechanism 5d, and a hose 5a2 communicated with the inside of the stirring tank body 5a is arranged at the bottom of the stirring tank body 5 a; the driving mechanism 5c drives the stirring mechanism 5d to work, and the stirring mechanism 5d automatically stirs the sand, the cement and the water in the stirring tank body 5a to form concrete.
The driving mechanism 5c comprises a driving motor 5c1 and a coupling 5c2, the coupling 5c2 is fixed at the top of the tank cover 5b, the driving motor 5c1 is vertically fixed on the coupling 5c2, and the main shaft of the driving motor 5c1 is connected to the coupling 5c 2; the driving motor 5c1 drives the main shaft to rotate, and then drives the stirring mechanism 5d to rotate through the coupling 5c 2.
The stirring mechanism 5d comprises a driving shaft 5d2 and a spiral stirring blade 5d1 arranged along the axis of the driving shaft 5d2, the stirring blade 5d1 is welded on the driving shaft 5d2, and the top of the driving shaft 5d2 penetrates through a tank cover 5b and is connected with a coupling 5c 2; the coupler 5c2 drives the driving shaft 5d2 to rotate, and the driving shaft 5d2 drives the stirring blade 5d1 to automatically stir the sand, the cement and the water in the stirring tank body 5a to form concrete.
The discharging device 6 comprises a discharging pipeline 6a, a rotating shaft 6b and a rotating mechanism 6c for driving the rotating shaft 6b to rotate, the rotating shaft 6b is welded at the bottom end of the discharging pipeline 6a, a fixed round seat 1b is arranged on the chassis 1, a rotating groove in rotating fit with the rotating shaft 6b is formed in the fixed round seat 1b, one end of the discharging pipeline 6a is connected with a hose 5a2, a switch valve 6a1 is further arranged on the discharging pipeline 6a, the rotating mechanism 6c is located beside the fixed round seat 1b, and the rotating mechanism 6c is in transmission connection with the rotating shaft 6 b; the worker opens the switch valve 6a1, and the concrete in the agitator tank body 5a enters into the discharge pipeline 6a through the hose 5a2, and the slewing mechanism 6c work drive pivot 6b carries out reciprocating rotation, and pivot 6b drives discharge pipeline 6a and swings to make the concrete evenly fill on the pothole.
The rotating mechanism 6c comprises a servo motor 6c1 and a first chain wheel 6c2, a vertical plate 1c is arranged at the edge of the chassis 1, a horizontal plate 1d is arranged at one end of the vertical plate 1c, the servo motor 6c1 is vertically installed on the horizontal plate 1d, a main shaft of the servo motor 6c1 penetrates through the horizontal plate 1d, the first chain wheel 6c2 is installed on a main shaft of the servo motor 6c1, a second chain wheel 6b1 is arranged on the rotating shaft 6b, and the first chain wheel 6c2 is in chain transmission connection with the second chain wheel 6b 1; the servo motor 6c1 drives the first chain wheel 6c2 to rotate back and forth, and the first chain wheel 6c2 drives the second chain wheel 6b1 and the rotating shaft 6b to rotate synchronously through a chain.
Flattening device 7 includes electric putter 7a, universal driving shaft 7b and the gyro wheel 7h that flattens, universal driving shaft 7b rotates and installs in mounting groove 1e, the middle part of universal driving shaft 7b is equipped with semicircle piece 7c, be equipped with two connecting plates 7e that are the symmetry setting on universal driving shaft 7b, the both ends of gyro wheel 7h that flattens rotate respectively and install on two connecting plates 7e, just be located semicircle piece 7c in the mounting groove and be equipped with sliding seat 7f directly over, seted up on the sliding seat 7f and be T type spout, be equipped with in the T type spout rather than sliding fit's slider 7g, the bottom of slider 7g is equipped with rack 7d, set up the shifting chute 1e1 that supplies rack 7d to remove on the cell wall of mounting groove 1e, set up the tooth's socket 7c1 that a plurality of and rack 7d mesh on the semicircle piece 7c, electric putter 7a is located the side of sliding seat 7f, the output end of the electric push rod 7a is connected with the slide block 7 g; after the concrete pours into the hollow, electric putter 7a drive slider 7g removed, and slider 7g drives rack 7d synchronous motion, and rack 7d drives semicircle piece 7c and rotates, and semicircle piece 7c drives universal driving shaft 7b and rotates, and universal driving shaft 7b drives two connecting plates 7e and rotates, and the gyro wheel 7h that flattens at last is contradicted gradually on the bridge floor to just can flatten the operation.
The detection device 8 comprises a plurality of ultrasonic probes 8a arranged along the width of the chassis 1; the ultrasonic probe 8a can detect a fine crack of the bridge deck.
The previous description of the disclosed embodiments is provided to enable any person skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be applied to other embodiments without departing from the spirit or scope of the invention. Thus, the present invention is not intended to be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.