CN108866676A - A kind of automatic monitoring compacting devices based on method for visualizing - Google Patents
A kind of automatic monitoring compacting devices based on method for visualizing Download PDFInfo
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- CN108866676A CN108866676A CN201810643531.0A CN201810643531A CN108866676A CN 108866676 A CN108866676 A CN 108866676A CN 201810643531 A CN201810643531 A CN 201810643531A CN 108866676 A CN108866676 A CN 108866676A
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- negative pressure
- compacting devices
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- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01F—CHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
- D01F9/00—Artificial filaments or the like of other substances; Manufacture thereof; Apparatus specially adapted for the manufacture of carbon filaments
- D01F9/08—Artificial filaments or the like of other substances; Manufacture thereof; Apparatus specially adapted for the manufacture of carbon filaments of inorganic material
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
- G01N21/84—Systems specially adapted for particular applications
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- Analytical Chemistry (AREA)
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- General Health & Medical Sciences (AREA)
- General Physics & Mathematics (AREA)
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- Treatment Of Fiber Materials (AREA)
Abstract
The invention discloses a kind of automatic monitoring compacting devices based on method for visualizing, are constituted by drawing cotton fan housing, transport mechanism, negative pressure wind system, video camera, lighting system and computer control system.Draw the cuboid that cotton fan housing is in both-side opening, is located on the left of compacting devices；Transport mechanism is trapezium structure, and stainless (steel) wire band is equipped in transport mechanism；Negative pressure wind system is made of negative pressure bellows and negative-pressure air fan, and negative-pressure air fan is connected by negative pressure air duct with compacting devices；Video camera is CCD camera, for shooting the light image information for penetrating stainless (steel) wire band；Lighting system is made of LED lamp panel and optical diffusion plastic plate, for light intensity needed for providing shooting；Computer control system is connected with video camera, carries out digitized processing to image by the relationship between image grayscale and blanket surface density.The present invention sets through scan picture the real-time monitoring, it can be achieved that ceramic wool quality, obtains optimal product so as to adjust manufacturing parameter immediately.
Description
Technical field
The present invention relates to a kind of compacting devices, more particularly to a kind of automatic monitoring collection cotton dress based on method for visualizing
It sets.
Background technique
Ceramic fibre is a kind of insulation heat-resisting material being widely used in all kinds of thermal kiln furnaces, due to thermally conductive system
Number is low, light quality, can tolerate the characteristics such as high temperature and stable chemical performance, and ceramic fibre is also most to have in current thermal insulation material
One of product of development potentiality.Since its bulk density is significantly less than other refractory materials, thus accumulation of heat very little, heat insulation are obvious,
The energy loss of thermal kiln furnace can be substantially reduced as furnace lining material.
In current industrial processes, the production technology of ceramic fibre is mainly centrifugal drying silk into nanofarads, is got rid of with one group
Wheel, benefit
High-temperature fusion liquid is formed into fiber with wheel high-speed rotating centrifugal force is got rid of.The fiber just formed is in the collection cotton for having negative pressure wind
Interior is deposited directly on transmission net band.The ceramic wool distribution produced using centrifugal drying silk at nanofarads is unordered, the diameter of fiber and
Length has very big otherness, seriously affects the performance of final products.Therefore, the real time monitoring to ceramic wool quality and immediately
Adjust it is particularly significant, thus design a kind of compacting devices that can monitor ceramic wool quality automatically have development prospect well and
The market opportunity.
Application No. is 201510144042.7 Chinese invention patent disclose a kind of multistage self-heating compacting devices, packet
It includes and leads cotton room, stainless (steel) wire band, collects hopper body, negative-pressure air fan, glue spraying pipe and infra-red radiation hot plate.Radiation is installed in compacting devices
Hot plate, this radiation hot plate are divided into thermal insulating warm-keeping layer, heat insulation heating layer and thermally conductive radiating layer, and heating layer is fever diode,
Has infrared radiation coating on thermally conductive radiating layer.The present invention passes through infrared radiation heat transfer, heating effect strong using infrared penetration power
The features such as rate is high is heating and curing at a distance to staple, i.e., begins to solidify before not falling on stainless (steel) wire, after falling on above
It is solid phase contact, the unsticking effect played；To blanket premature cure, the temperature of curing oven can be suitably reduced, it can also be effective
Reduce the time used in curing oven in ground.
Application No. is 201320709168.0 Chinese utility model patents to disclose a kind of cotton collecting machine, includes at least collection cotton
Cabinet is provided with main motor and speed reducer in described collecting on hopper body, the main motor and speed reducer pass through main motor chain
Link main motor gear, main motor gear-linked main motor driving wheel, and the main motor driving wheel passes through collection cotton crawler belt linkage master
Motor driven wheel；It is additionally provided with pressure roller motor in the collection cotton tank outlet, the pressure roller motor is linked by pressure roller chain
Press roll gear, press roll gear linkage cotton roller；Slag ball motor, the slag ball motor are additionally provided in hopper body in described collecting
Pass through slag ball chain item linkage slag spherical gear, slag spherical gear linkage slag bulb spacer.The utility model uses super large ultra-wide collection hopper
Body takes full advantage of aerodynamic principle in conjunction with itself productive prospecting, makes cotton layer more even uniform, whether making sheet or makes
Grain can guarantee the stability of product quality.
Application No. is 201621473912.1 Chinese utility model patents to disclose a kind of production continuous basalt fiber
The Ji Mian Installed of cotton is set, and including the cotton collecting chamber being connected with centrifuge, bottom is equipped with conveyer belt in the cotton collecting chamber, in the conveyer belt
Portion is cased with multiple idler wheels, is equipped with pressure sensor inside the conveyer belt, and the pressure sensor is connected with control circuit, controls
Circuit is connected with the motor of control idler wheel revolving speed.The utility model is utilized to be arranged in the roller conveyor of traditional cotton collecting chamber
Pressure sensor, and control circuit is connected, motor is connected by control circuit, when basalt cotton sinking speed reduces on conveyer belt
Or when increasing, the speed that the weight of basalt cotton increases or decreases on conveyer belt will change, and pass through control circuit control
The motor speed of idler wheel connection processed and then the transmission speed for controlling conveyer belt, so as to increase or decrease the Black Warrior on conveyer belt
Rock wool weight makes the basalt cotton weight on entire conveyer belt keep uniformity, guarantees the quality uniformity of blanket.
Such as above-mentioned several patents, the relevant technical products in this field are disclosed, but can not achieve to ceramic wool quality
Real-time monitoring, therefore be badly in need of developing it is a kind of can real-time monitoring ceramic wool quality compacting devices.
Summary of the invention
The purpose of the present invention overcomes the shortcomings of the prior art, and provides the automatic monitoring collection cotton dress based on method for visualizing
It sets.
The technical solution adopted to achieve the purpose of the present invention is：A kind of automatic monitoring collection cotton based on method for visualizing
Device is constituted by drawing cotton fan housing, transport mechanism, negative pressure wind system, video camera, lighting system and computer control system, special
Sign is the cuboid for drawing cotton fan housing in both-side opening, is located on the left of compacting devices；The transport mechanism is trapezoidal
Structure is equipped with stainless (steel) wire band in transport mechanism；The negative pressure wind system is made of negative pressure bellows and negative-pressure air fan, negative pressure
Bellows include air outlet and negative pressure air duct, are located at compacting devices side；The negative-pressure air fan passes through negative pressure air duct and collection cotton dress
It sets connected；The video camera is CCD camera, for shooting the light image information for penetrating stainless (steel) wire band；The illumination
System is made of LED lamp panel and optical diffusion plastic plate, positioned at the inside of stainless (steel) wire band, for light intensity needed for providing shooting；
The computer control system is connected with video camera, is carried out by the relationship between image grayscale and blanket surface density to image
Digitized processing.
Further, the running speed of the transport mechanism is 90 ~ 125m/s；The stainless (steel) wire band is U-shaped chain
Bar mesh belt is formed by connecting, helically structure by embossing string item.
Further, the negative pressure bellows number is 2 ~ 4, positioned at the front and rear sides of cotton collecting chamber's device, in symmetrical point
Cloth；Pressure gauge is installed, the range of negative wind pressure is 500 ~ 800Pa in the negative pressure air duct.
Further, the pixel of the video camera is 25 ~ 350,000, and frame per second is 18 ~ 28 frames/s.
Further, LED light number is 12 ~ 16 in the LED lamp panel, and power is 100 ~ 150W, and arrangement mode is
Double parallel arrangement；The optical diffusion plastic plate is between LED lamp panel and stainless (steel) wire band, away from 20 ~ 30cm of LED lamp panel,
Away from 30 ~ 40cm of stainless (steel) wire band.
The beneficial effects of the invention are as follows：（1）Compacting devices pass through scan picture, it can be achieved that reality to ceramic wool quality
When monitor, obtain optimal product so as to adjust manufacturing parameter immediately；（2）Compacting devices are equipped with optical diffusion plastic plate, energy
Homogenize light source, detection error caused by reducing because of illumination unevenness.
Detailed description of the invention
Fig. 1 is a kind of structural schematic diagram of automatic monitoring compacting devices based on method for visualizing.
10 is draw cotton fan housing in figure, and 20 be computer control system, and 30 be video camera, and 40 be optical diffusion plastic plate, and 50 are
LED lamp panel, 60 be transport mechanism.
Specific embodiment
Combined with specific embodiments below, the present invention is furture elucidated, it should be understood that these embodiments are merely to illustrate the present invention
Rather than limit the scope of the invention, after the present invention has been read, those skilled in the art are to various equivalences of the invention
It is as defined in the appended claims that the modification of form falls within the application.
Embodiment
Referring to Fig.1, a kind of automatic monitoring compacting devices based on method for visualizing, by drawing cotton fan housing, transport mechanism, negative pressure
Wind system, video camera, lighting system and computer control system are constituted, it is characterised in that described draws cotton fan housing in both-side opening
Cuboid, be located at compacting devices on the left of；The transport mechanism is trapezium structure, is equipped with stainless (steel) wire in transport mechanism
Band；The negative pressure wind system is made of negative pressure bellows and negative-pressure air fan, and negative pressure wind luggage includes air port and negative pressure air duct, is located at
Compacting devices side；The negative-pressure air fan is connected by negative pressure air duct with compacting devices；The video camera is CCD photograph
Machine, for shooting the light image information for penetrating stainless (steel) wire band；The lighting system is by LED lamp panel and optical diffusion plastic plate structure
At positioned at the inside of stainless (steel) wire band, for light intensity needed for providing shooting；The computer control system and video camera phase
Even, digitized processing is carried out to image by the relationship between image grayscale and blanket surface density.
Further, the running speed of the transport mechanism is 110m/s；The stainless (steel) wire band is U-shaped chain mesh belt,
It is formed by connecting by embossing string item, helically structure.
Further, the negative pressure bellows number is 4, positioned at the front and rear sides of cotton collecting chamber's device, is symmetric；
Pressure gauge is installed, the range of negative wind pressure is 650Pa in the negative pressure air duct.
Further, the pixel of the video camera is 350,000, and frame per second is 25 frames/s.
Further, LED light number is 14 in the LED lamp panel, and power 125W, arrangement mode is double parallel
Arrangement；The optical diffusion plastic plate is between LED lamp panel and stainless (steel) wire band, away from LED lamp panel 20cm, away from stainless (steel) wire band
35cm。
The information such as surface density and the surface density indexing of ceramic wool can be obtained using the device of the present embodiment in real time, so as to right
The production process parameters of ceramic wool are regulated and controled immediately, have obtained optimal ceramic wool product.
It above are only the specific embodiment of the present invention, but the design concept of the present invention is not limited to this, all benefits
It is made a non-material change to the present invention with this design, should belong to the behavior for invading the scope of protection of the invention.But it is all
Without departing from the content of technical solution of the present invention, according to the technical essence of the invention any type of letter to the above embodiments
Single modification, equivalent variations and remodeling, still fall within the protection scope of technical solution of the present invention.
Claims (5)
1. a kind of automatic monitoring compacting devices based on method for visualizing, by drawing cotton fan housing, transport mechanism, negative pressure wind system, taking the photograph
Camera, lighting system and computer control system are constituted, it is characterised in that and described draws the cuboid that cotton fan housing is in both-side opening,
On the left of compacting devices；The transport mechanism is trapezium structure, is equipped with stainless (steel) wire band in transport mechanism；Described is negative
Compressed-air system is made of negative pressure bellows and negative-pressure air fan, and negative pressure wind luggage includes air port and negative pressure air duct, is located at compacting devices side
Face；The negative-pressure air fan is connected by negative pressure air duct with compacting devices；The video camera is CCD camera, for shooting
Through the light image information of stainless (steel) wire band；The lighting system is made of LED lamp panel and optical diffusion plastic plate, is located at stainless
The inside of steel mesh belt, for light intensity needed for providing shooting；The computer control system is connected with video camera, passes through image
Relationship between gray scale and blanket surface density carries out digitized processing to image.
2. compacting devices according to claim 1, it is characterised in that the running speed of the transport mechanism be 90m/s ~
125m/s；The stainless (steel) wire band is U-shaped chain mesh belt, is formed by connecting by embossing string item, helically structure.
3. compacting devices according to claim 1, it is characterised in that the negative pressure bellows number is 2 ~ 4, is located at
The front and rear sides of cotton collecting chamber's device, are symmetric；Pressure gauge is installed, the range of negative wind pressure is in the negative pressure air duct
500Pa~800Pa。
4. compacting devices according to claim 1, it is characterised in that the pixel of the video camera is 250,000 ~ 350,000, frame
Rate is 18 frames/~ 28 frames/s.
5. compacting devices according to claim 1, it is characterised in that LED light number is 12 ~ 16 in the LED lamp panel
A, power is 100W ~ 150W, and arrangement mode is double parallel arrangement；The optical diffusion plastic plate is located at LED lamp panel and stainless
Between steel mesh belt, away from LED lamp panel 20cm ~ 30cm, away from stainless (steel) wire band 30cm ~ 40cm.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810643531.0A CN108866676A (en) | 2018-06-21 | 2018-06-21 | A kind of automatic monitoring compacting devices based on method for visualizing |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810643531.0A CN108866676A (en) | 2018-06-21 | 2018-06-21 | A kind of automatic monitoring compacting devices based on method for visualizing |
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| Publication Number | Publication Date |
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| CN108866676A true CN108866676A (en) | 2018-11-23 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201810643531.0A Pending CN108866676A (en) | 2018-06-21 | 2018-06-21 | A kind of automatic monitoring compacting devices based on method for visualizing |
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Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201213038Y (en) * | 2008-10-22 | 2009-03-25 | 江西赣粤高速公路股份有限公司 | Traffic information collecting system based on linear array CCD video camera |
| CN102656445A (en) * | 2009-12-16 | 2012-09-05 | 宝洁公司 | Systems and methods for monitoring on-line webs using line scan cameras |
| CN202865549U (en) * | 2012-08-30 | 2013-04-10 | 中冶华天工程技术有限公司 | High-efficiency cotton collecting device |
| CN104773953A (en) * | 2015-03-24 | 2015-07-15 | 南京航空航天大学 | Self-heating cotton collection apparatus |
| CN107449779A (en) * | 2016-05-13 | 2017-12-08 | 株式会社捷太格特 | Appearance inspection device and appearance inspection method |
-
2018
- 2018-06-21 CN CN201810643531.0A patent/CN108866676A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201213038Y (en) * | 2008-10-22 | 2009-03-25 | 江西赣粤高速公路股份有限公司 | Traffic information collecting system based on linear array CCD video camera |
| CN102656445A (en) * | 2009-12-16 | 2012-09-05 | 宝洁公司 | Systems and methods for monitoring on-line webs using line scan cameras |
| CN202865549U (en) * | 2012-08-30 | 2013-04-10 | 中冶华天工程技术有限公司 | High-efficiency cotton collecting device |
| CN104773953A (en) * | 2015-03-24 | 2015-07-15 | 南京航空航天大学 | Self-heating cotton collection apparatus |
| CN107449779A (en) * | 2016-05-13 | 2017-12-08 | 株式会社捷太格特 | Appearance inspection device and appearance inspection method |
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Application publication date: 20181123 |