CN108865044A - A kind of preparation method of solar photovoltaic battery component sealant - Google Patents

A kind of preparation method of solar photovoltaic battery component sealant Download PDF

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CN108865044A
CN108865044A CN201810626530.5A CN201810626530A CN108865044A CN 108865044 A CN108865044 A CN 108865044A CN 201810626530 A CN201810626530 A CN 201810626530A CN 108865044 A CN108865044 A CN 108865044A
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solar photovoltaic
blender
battery component
photovoltaic battery
preparation
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刘菊花
邓博
朱彩娣
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Foshan Teng Carp Amperex Technology Ltd
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Foshan Teng Carp Amperex Technology Ltd
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    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J175/00Adhesives based on polyureas or polyurethanes; Adhesives based on derivatives of such polymers
    • C09J175/04Polyurethanes
    • C09J175/14Polyurethanes having carbon-to-carbon unsaturated bonds
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G18/00Polymeric products of isocyanates or isothiocyanates
    • C08G18/06Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
    • C08G18/28Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
    • C08G18/30Low-molecular-weight compounds
    • C08G18/36Hydroxylated esters of higher fatty acids
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G18/00Polymeric products of isocyanates or isothiocyanates
    • C08G18/06Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
    • C08G18/70Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the isocyanates or isothiocyanates used
    • C08G18/72Polyisocyanates or polyisothiocyanates
    • C08G18/74Polyisocyanates or polyisothiocyanates cyclic
    • C08G18/76Polyisocyanates or polyisothiocyanates cyclic aromatic
    • C08G18/7614Polyisocyanates or polyisothiocyanates cyclic aromatic containing only one aromatic ring
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    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
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    • C09K3/00Materials not provided for elsewhere
    • C09K3/10Materials in mouldable or extrudable form for sealing or packing joints or covers
    • C09K3/1006Materials in mouldable or extrudable form for sealing or packing joints or covers characterised by the chemical nature of one of its constituents
    • C09K3/1021Polyurethanes or derivatives thereof
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L31/00Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L31/04Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof adapted as photovoltaic [PV] conversion devices
    • H01L31/042PV modules or arrays of single PV cells
    • H01L31/048Encapsulation of modules
    • H01L31/0481Encapsulation of modules characterised by the composition of the encapsulation material
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/50Photovoltaic [PV] energy

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  • Health & Medical Sciences (AREA)
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  • Materials Engineering (AREA)
  • Sealing Material Composition (AREA)
  • Polyurethanes Or Polyureas (AREA)

Abstract

The invention discloses a kind of preparation methods of solar photovoltaic battery component sealant, belong to new energy preparation technical field.The fluorescence quantum yield of the cumarin prepared in the present invention is high, to absorbance with higher, stability is strong, sealant is set to be influenced to reduce by ultraviolet irradiation, in the present invention although Castor Oil PU performed polymer has very high elasticity and preferable resistance to low temperature, it is more crisp after the solidification of methyl silicone rubber adhesive, but its adhesive property is excellent, fine heat-resisting performance, make to bond after sealing glue solidifying stronger not easily to fall off, dehydrating condensation occurs for the hydroxyl of castor oil polyhydric alcohol and the isocyanate group of toluene di-isocyanate(TDI), the unreacted castor oil of small part is adsorbed on polyurethane adhesive film surface oxidation by air in performed polymer, form colourless flexible film, effective component polyurethane in adhesive is avoided to be oxidized blackening, reduce the influence that dust storm corrodes, it is always maintained at the appearance of sealant well, it has broad application prospects.

Description

A kind of preparation method of solar photovoltaic battery component sealant
Technical field
The invention discloses a kind of preparation methods of solar photovoltaic battery component sealant, belong to new energy technology of preparing Field.
Background technique
Solar energy power generating industry grows continuously and fast since the 1980s, so-called solar energy power generating system System refers to the photovoltaic effect using solar battery, and solar radiation energy is directly changed into a kind of new-generation system of electric energy System.Solar panel, also referred to as " photovoltaic module ", abbreviation PV component are the cores in solar photovoltaic generation system One of.It is one group of crystal silicon cell by arranging in advance, is laminated on ultra-thin, transparent, high strength glass and sealing bottom Between and constitute.Several groups photovoltaic module is fixed on frame with sealant forms solar panel, silicone sealant Glue is indispensable important auxiliary material in solar photovoltaic assembly, in solar photovoltaic assembly production process, for gluing Tie frame and photovoltaic battery panel.
It is mainly used for open air for the environment that solar energy photovoltaic component seal gum is used from it, it is necessary to meet and adapt to outside environment The requirement of the weather conditions in portion.More particularly, solar photovoltaic assembly is directly exposed to the external world, light, heat and hardships, The meteorologic factors such as rain, snow have an impact the service life of solar photovoltaic assembly.It is easy yellow, uvioresistant performance needs to be mentioned It is high.
Compared with other types of sealant, common silicone sealant is mainly used for family due to solar photovoltaic battery component Outer opposite rugged environment, use environment is special, and in addition therefore industry is used for photovoltaic to the requirement of component Different it is necessary to have better UV resistants for the silicone sealant of battery component, performance requirement and common silicone adhesive Irradiation performance.Otherwise, it is easy to produce xanthochromia, not only influences appearance, but also photovoltaic module performance is caused to decline.In addition, solar energy What photovoltaic module was related in an assembling process needs adhesives type more, therefore sealant needs to have extensive bonding Property, and the quality of cementability directly influences the leakproofness of photovoltaic module.Therefore, a kind of weatherability, yellowing-resistant, antioxygen are invented Change, the solar photovoltaic battery component sealant that cementability is good has positive effect to new energy preparation technical field.
Summary of the invention
Present invention mainly solves the technical issues of, for the operating condition light of current solar photovoltaic battery component sealant According to intensity height, it is easy yellow, uvioresistant performance is to be improved, and under the boisterous eating condition of dust storm, seals gluing Loosely, caducous defect provides a kind of preparation method of solar photovoltaic battery component sealant to knot.
In order to solve the above-mentioned technical problem, the technical scheme adopted by the invention is that:
A kind of preparation method of solar photovoltaic battery component sealant, it is characterised in that specifically preparation step is:
(1)16~20g3- amino phenols, 10~12g ethyl acetoacetate, 17~20g zinc chloride and 70~80mL dehydrated alcohol are taken, Be placed in the three-necked flask with blender and condensing reflux pipe, under nitrogen protection heat temperature raising, start blender with 400~ The revolving speed insulated and stirred of 450r/min, is condensed back reaction, and cooled to room temperature obtains reaction solution;
(2)60~80mL hydrochloric acid is added into above-mentioned reaction solution, is stirred 10~15min, filtering removal filtrate obtains solid Product is placed in baking oven after being washed with distilled water solid product 3~4 times, and heat temperature raising is dry, is obtained desciccate, will be dried Product is recrystallized again with 70~75mL isopropanol, obtains crystalline product;
(3)Above-mentioned 8~10g crystalline product, 10~12g2 are taken, 3- epoxypropyltrimethylchloride chloride and 40~50mL hydrochloric acid are placed in In three-necked flask with blender, under nitrogen protection, then 10~15g acryloyl chloride is added into three-necked flask, starting is stirred Device to be mixed, is stirred, after cooled to room temperature, discharging filters removal filtrate and is placed in baking oven, heat temperature raising, dry To cationization cumarin;
(4)200~230mL castor oil polyhydric alcohol, vacuum are added into the three-necked flask with blender and constant pressure funnel Heating, dehydration, is cooled to room temperature, and starts blender, is stirred with the revolving speed of 200~250r/min, after heat temperature raising, is dripped with constant pressure 80~90mL toluene di-isocyanate(TDI) is added into three-necked flask for liquid funnel, and insulation reaction, discharging are cooled to room temperature, and obtain castor Sesame oil base polyurethane prepolymer for use as;
(5)Polyamide-Polyamsne-Epichlorohydrin lotion is mixed with Castor Oil PU performed polymer, is placed in high speed disperser, it is high Speed disperses to obtain premix emulsion;
(6)According to parts by weight, by 70~80 parts of premix emulsions, 20~30 parts of cationization cumarins, 30~35 parts of methyl Silicon rubber, 5~7 part three-(Dimethylamino methyl)Phenol is placed in blender, is dispersed with stirring, and pre-dispersed mixture is obtained, will be pre- Dispersed mixture is placed in vacuum degasing machine, and vacuum defoamation obtains solar photovoltaic battery component sealant.
Step(1)Heat temperature raising is 70~80 DEG C to the three-necked flask under nitrogen protection, is condensed back the reaction time For 14~16h.
Step(2)The mass fraction of the hydrochloric acid is 10%, and drying temperature is 60~70 DEG C, and drying time is 8~9h.
Step(3)The speed of agitator is 200~250r/min, and being stirred the time is 4~5h, dry temperature in baking oven Degree is 80~90 DEG C, and drying time is 6~7h.
Step(4)The heating in vacuum is 110~120 DEG C, and dewatering time is 30~35min, is heated after starting stirring Heating is 70~80 DEG C, and constant pressure funnel drop rate is 3~5mL/min, and the insulation reaction time is 2~3h.
Step(5)The mass fraction of the Polyamide-Polyamsne-Epichlorohydrin lotion is 40%, polyamide polyamines epoxy chlorine Propane lotion and Castor Oil PU performed polymer mixed volume ratio are 1 ︰ 3, and high speed dispersion revolving speed is 3000~3500r/min, high Fast jitter time is 10~13min.
Step(6)The blender revolving speed is 300~350r/min, and being dispersed with stirring the time is 2~3h, when vacuum defoamation Between be 40~45min.
The beneficial effects of the invention are as follows:
(1)The heat temperature raising under the catalytic activation effect of zinc chloride is anti-using 3- amino phenols, ethyl acetoacetate as raw material by the present invention Reaction solution should be obtained, by being filtered, washed, being dried to obtain crystalline product, by crystalline product and 2,3- epoxy chlorine Change ammonium and acryloyl chloride the reaction was continued and obtains cationization cumarin, the fluorescence quantum yield of the cumarin prepared in the present invention Height, thus absorbance with higher, stability is strong, can introduce quaternary ammonium after it and the reaction of 2,3- epoxypropyltrimethylchloride chloride Low molecular cloud density can drop in the electropositive of group, quaternary ammonium group, improve the absorption of UV of cumarin, make sealant It is influenced to reduce by ultraviolet irradiation, in addition cumarin has stronger antioxygenic property, and can play promotion to solidification crosslinking Effect, the increase of the degree of cross linking declines the degradation with aging ability of sealant, so as to improve the defect of the easy yellow of sealant;
(2)In the present invention although Castor Oil PU performed polymer has very high elasticity and preferable resistance to low temperature, methyl silicon rubber More crisp after glue adhesive agent solidification, but its adhesive property is excellent, fine heat-resisting performance, Castor Oil PU and methyl silicone rubber into Row network interpenetrating, is prepared into the adhesive with IPN structure, using Castor Oil PU as continuous phase in the interpenetrating structure of IPN, first Base silicon rubber is dispersed phase, and silicon rubber has open microcellular structure, the sealant surface tension very little after vacuum defoamation, is easy The sand and dust on impregnated substrate surface, in the microcellular structure of the dispersed phase inside suction seal glue, so that substrate surface is cleaned, mutually Wear network structure combine it is closer, make to bond after sealing glue solidifying it is stronger not easily to fall off, the hydroxyl of castor oil polyhydric alcohol with Dehydrating condensation occurs for the isocyanate group of toluene di-isocyanate(TDI), forms cross-linking system, obtains performed polymer, two isocyanide of excess toluene Acid is reacted with water releases carbon dioxide, and the consumption of isocyanates greatly increases, and is reduced the toxicity of sealant, performed polymer The middle unreacted castor oil of small part is adsorbed on polyurethane adhesive film surface oxidation by air, forms colourless flexible film, avoids glue Effective component polyurethane is oxidized blackening in stick, reduces the influence that dust storm corrodes, is always maintained at the appearance of sealant well, It has broad application prospects.
Specific embodiment
Take 16~20g3- amino phenols, 10~12g ethyl acetoacetate, 17~20g zinc chloride and the anhydrous second of 70~80mL Alcohol is placed in the three-necked flask with blender and condensing reflux pipe, is heated to 70~80 DEG C under nitrogen protection, starting Blender is condensed back 14~16h of reaction with the revolving speed insulated and stirred of 400~450r/min, and cooled to room temperature obtains instead Answer liquid;The hydrochloric acid that 60~80mL mass fraction is 10% is added into above-mentioned reaction solution, is stirred 10~15min, filtering removal Filtrate obtains solid product, after being washed with distilled water solid product 3~4 times, is placed in baking oven, is heated to 60~70 DEG C, Dry 8~9h, obtains desciccate, desciccate is recrystallized again with 70~75mL isopropanol, obtains crystalline product;It takes The salt that above-mentioned 8~10g crystalline product, 10~12g2,3- epoxypropyltrimethylchloride chloride and 40~50mL mass fraction are 20% Acid is placed in the three-necked flask with blender, under nitrogen protection, then 10~15g acryloyl chloride is added into three-necked flask, Start blender, 4~5h is stirred with the revolving speed of 200~250r/min, after cooled to room temperature, discharging filters removal Filtrate is placed in baking oven, is heated to 80~90 DEG C, and dry 6~7h obtains cationization cumarin;To with blender With addition 200~230mL castor oil polyhydric alcohol in the three-necked flask of constant pressure funnel, heating in vacuum takes off to 110~120 DEG C 30~35min of water, is cooled to room temperature, and starts blender, is stirred with the revolving speed of 200~250r/min, is heated to 70~80 After DEG C, with constant pressure funnel with the drop rate of 3~5mL/min, 80~90mL toluene diisocyanate is added into three-necked flask Acid esters, and 2~3h of insulation reaction, discharging are cooled to room temperature, and obtain Castor Oil PU performed polymer;It is 40% by mass fraction Polyamide-Polyamsne-Epichlorohydrin lotion is that 1 ︰ 3 is mixed with Castor Oil PU performed polymer by volume, is placed in high speed disperser In with the revolving speed of 3000~3500r/min, 10~13min of high speed dispersion obtains premix emulsion;According to parts by weight, by 70~ 80 parts of premix emulsions, 20~30 parts of cationization cumarins, 30~35 parts of methyl silicone rubbers, 5~7 part three-(Dimethylamino first Base)Phenol is placed in blender, is dispersed 2~3h with the revolving speed of 300~350r/min, is obtained pre-dispersed mixture, will be pre-dispersed Mixture is placed in vacuum degasing machine, and 40~45min of vacuum defoamation obtains solar photovoltaic battery component sealant.
16g3- amino phenols, 10g ethyl acetoacetate, 17g zinc chloride and 70mL dehydrated alcohol are taken, is placed in blender In the three-necked flask of condensing reflux pipe, it is heated to 70 DEG C under nitrogen protection, starts blender and is turned with 400r/min Fast insulated and stirred, is condensed back reaction 14h, and cooled to room temperature obtains reaction solution;60mL matter is added into above-mentioned reaction solution The hydrochloric acid that score is 10% is measured, 10min is stirred, filtering removal filtrate obtains solid product, is washed with distilled water solid production It after object 3 times, is placed in baking oven, is heated to 60 DEG C, dry 8h obtains desciccate, by desciccate 70mL isopropanol It is recrystallized again, obtains crystalline product;Take above-mentioned 8g crystalline product, 10g2,3- epoxypropyltrimethylchloride chloride and 40mL The hydrochloric acid that mass fraction is 20% is placed in the three-necked flask with blender, under nitrogen protection, then is added into three-necked flask 10g acryloyl chloride starts blender, is stirred 4h with the revolving speed of 200r/min, after cooled to room temperature, discharges, filters Removal filtrate is placed in baking oven, is heated to 80 DEG C, and dry 6h obtains cationization cumarin;To with blender and 200mL castor oil polyhydric alcohol is added in the three-necked flask of constant pressure funnel, heating in vacuum is dehydrated 30min to 110 DEG C, cooling To room temperature, start blender, is stirred with the revolving speed of 200r/min, after being heated to 70 DEG C, with constant pressure funnel with 3mL/ 80mL toluene di-isocyanate(TDI) is added into three-necked flask for the drop rate of min, and insulation reaction 2h, discharging are cooled to room temperature, Obtain Castor Oil PU performed polymer;Polyamide-Polyamsne-Epichlorohydrin lotion and the poly- ammonia of castor oil by mass fraction for 40% Ester performed polymer is 1 ︰ 3 mixing by volume, is placed in the revolving speed in high speed disperser with 3000r/min, high speed dispersion 10min is obtained Premix emulsion;According to parts by weight, by 70 parts of premix emulsions, 20 parts of cationization cumarins, 30 parts of methyl silicone rubbers, 5 Part three-(Dimethylamino methyl)Phenol is placed in blender, is dispersed 2h with the revolving speed of 300r/min, is obtained pre-dispersed mixture, Pre-dispersed mixture is placed in vacuum degasing machine, vacuum defoamation 40min obtains solar photovoltaic battery component sealant.
18g3- amino phenols, 11g ethyl acetoacetate, 18g zinc chloride and 75mL dehydrated alcohol are taken, is placed in blender In the three-necked flask of condensing reflux pipe, it is heated to 75 DEG C under nitrogen protection, starts blender and is turned with 420r/min Fast insulated and stirred, is condensed back reaction 15h, and cooled to room temperature obtains reaction solution;70mL matter is added into above-mentioned reaction solution The hydrochloric acid that score is 10% is measured, 12min is stirred, filtering removal filtrate obtains solid product, is washed with distilled water solid production It after object 3 times, is placed in baking oven, is heated to 65 DEG C, dry 8.5h obtains desciccate, by desciccate 72mL isopropyl Alcohol is recrystallized again, obtains crystalline product;Take above-mentioned 9g crystalline product, 11g2,3- epoxypropyltrimethylchloride chloride and The hydrochloric acid that 45mL mass fraction is 20% is placed in the three-necked flask with blender, under nitrogen protection, then into three-necked flask 12g acryloyl chloride is added, starts blender, 4.5h is stirred with the revolving speed of 220r/min, after cooled to room temperature, out Material filters removal filtrate and is placed in baking oven, is heated to 85 DEG C, and dry 6.5h obtains cationization cumarin;To having 215mL castor oil polyhydric alcohol is added in the three-necked flask of blender and constant pressure funnel, heating in vacuum is to 115 DEG C, dehydration 32min is cooled to room temperature, and starts blender, is stirred with the revolving speed of 220r/min, after being heated to 75 DEG C, is used constant pressure addition Funnel 85mL toluene di-isocyanate(TDI), and insulation reaction 2.5h is added into three-necked flask, out with the drop rate of 4mL/min Material is cooled to room temperature, and obtains Castor Oil PU performed polymer;The Polyamide-Polyamsne-Epichlorohydrin lotion for being 40% by mass fraction By volume it is that 1 ︰ 3 is mixed with Castor Oil PU performed polymer, is placed in the revolving speed in high speed disperser with 3200r/min, high speed Disperse 12min, obtains premix emulsion;According to parts by weight, by 75 parts of premix emulsions, 25 parts of cationization cumarins, 32 parts Methyl silicone rubber, 6 part three-(Dimethylamino methyl)Phenol is placed in blender, is dispersed 2.5h with the revolving speed of 320r/min, is obtained Pre-dispersed mixture is placed in vacuum degasing machine by pre-dispersed mixture, and vacuum defoamation 42min obtains solar-energy photo-voltaic cell Component sealant.
20g3- amino phenols, 12g ethyl acetoacetate, 20g zinc chloride and 80mL dehydrated alcohol are taken, is placed in blender In the three-necked flask of condensing reflux pipe, it is heated to 80 DEG C under nitrogen protection, starts blender and is turned with 450r/min Fast insulated and stirred, is condensed back reaction 16h, and cooled to room temperature obtains reaction solution;80mL matter is added into above-mentioned reaction solution The hydrochloric acid that score is 10% is measured, 15min is stirred, filtering removal filtrate obtains solid product, is washed with distilled water solid production It after object 4 times, is placed in baking oven, is heated to 70 DEG C, dry 9h obtains desciccate, by desciccate 75mL isopropanol It is recrystallized again, obtains crystalline product;Take above-mentioned 10g crystalline product, 12g2,3- epoxypropyltrimethylchloride chloride and 50mL The hydrochloric acid that mass fraction is 20% is placed in the three-necked flask with blender, under nitrogen protection, then is added into three-necked flask 15g acryloyl chloride starts blender, is stirred 5h with the revolving speed of 250r/min, after cooled to room temperature, discharges, filters Removal filtrate is placed in baking oven, is heated to 90 DEG C, and dry 7h obtains cationization cumarin;To with blender and 230mL castor oil polyhydric alcohol is added in the three-necked flask of constant pressure funnel, heating in vacuum is dehydrated 35min to 120 DEG C, cooling To room temperature, start blender, is stirred with the revolving speed of 250r/min, after being heated to 80 DEG C, with constant pressure funnel with 5mL/ 90mL toluene di-isocyanate(TDI) is added into three-necked flask for the drop rate of min, and insulation reaction 3h, discharging are cooled to room temperature, Obtain Castor Oil PU performed polymer;Polyamide-Polyamsne-Epichlorohydrin lotion and the poly- ammonia of castor oil by mass fraction for 40% Ester performed polymer is 1 ︰ 3 mixing by volume, is placed in the revolving speed in high speed disperser with 3500r/min, high speed dispersion 13min is obtained Premix emulsion;According to parts by weight, by 80 parts of premix emulsions, 30 parts of cationization cumarins, 35 parts of methyl silicone rubbers, 7 Part three-(Dimethylamino methyl)Phenol is placed in blender, is dispersed 3h with the revolving speed of 350r/min, is obtained pre-dispersed mixture, Pre-dispersed mixture is placed in vacuum degasing machine, vacuum defoamation 45min obtains solar photovoltaic battery component sealant.
Comparative example as a comparison case makes the present invention with the solar photovoltaic battery component sealant that Shanghai company produces The solar photovoltaic battery component sealant in solar photovoltaic battery component sealant and comparative example obtained carries out performance detection, Testing result is as shown in table 1:
Test method:
Tensile strength test is detected using tensile strength test machine;
Elongation at break test is detected by GBT13477 standard;
Shear strength test:By in example 1~3 sealant and aluminum alloy frame bond, by GB/T 14683-2003 standard into Row detection;
Yellow side index test:The sealant and aluminum alloy frame bonding in example 1~3 are placed under 100,000 lx intensities of illumination, Measure yellow side index and surface situation of change;
Yellowness index test method is tested by the saying of xanthochromia series Δ Yi, is divided by yellowness index:
0 grade:Without discoloration, Δ Yi≤1.5;
1 grade:Very light discolouration, 1.6 < Δ Yi≤3.0;
2 grades:Light discolouration, 3.1 < Δ Yi≤6.0;
3 grades:Obvious discoloration, 6.1 < Δ Yi≤9.0;
4 grades:Larger discoloration, 9.1 < Δ Yi≤12.0;
5 grades:Serious discoloration, 12.0 < Δ Yi;
Situation of change test in surface is tested by GB/T7762-2003 ozone aging test method, with 5 times of amplification sem observations Surface;
Rate of ultraviolet shield test is detected using ultraviolet protective test instrument.
1 sealant performance measurement result of table
It is high according to the solar photovoltaic battery component sealant tensile strength of the invention of data among the above and elongation at break, Shear strength is high, and caking property is good, not easily to fall off, the yellowness index under 100,000 lx intensities of illumination under the bad weather that dust storm corrodes Low, rate of ultraviolet shield is high, and uvioresistant is good, has broad application prospects.

Claims (7)

1. a kind of preparation method of solar photovoltaic battery component sealant, it is characterised in that specifically preparation step is:
(1)16~20g3- amino phenols, 10~12g ethyl acetoacetate, 17~20g zinc chloride and 70~80mL dehydrated alcohol are taken, Be placed in the three-necked flask with blender and condensing reflux pipe, under nitrogen protection heat temperature raising, start blender with 400~ The revolving speed insulated and stirred of 450r/min, is condensed back reaction, and cooled to room temperature obtains reaction solution;
(2)60~80mL hydrochloric acid is added into above-mentioned reaction solution, is stirred 10~15min, filtering removal filtrate obtains solid Product is placed in baking oven after being washed with distilled water solid product 3~4 times, and heat temperature raising is dry, is obtained desciccate, will be dried Product is recrystallized again with 70~75mL isopropanol, obtains crystalline product;
(3)Above-mentioned 8~10g crystalline product, 10~12g2 are taken, 3- epoxypropyltrimethylchloride chloride and 40~50mL hydrochloric acid are placed in In three-necked flask with blender, under nitrogen protection, then 10~15g acryloyl chloride is added into three-necked flask, starting is stirred Device to be mixed, is stirred, after cooled to room temperature, discharging filters removal filtrate and is placed in baking oven, heat temperature raising, dry To cationization cumarin;
(4)200~230mL castor oil polyhydric alcohol, vacuum are added into the three-necked flask with blender and constant pressure funnel Heating, dehydration, is cooled to room temperature, and starts blender, is stirred with the revolving speed of 200~250r/min, after heat temperature raising, is dripped with constant pressure 80~90mL toluene di-isocyanate(TDI) is added into three-necked flask for liquid funnel, and insulation reaction, discharging are cooled to room temperature, and obtain castor Sesame oil base polyurethane prepolymer for use as;
(5)Polyamide-Polyamsne-Epichlorohydrin lotion is mixed with Castor Oil PU performed polymer, is placed in high speed disperser, it is high Speed disperses to obtain premix emulsion;
(6)According to parts by weight, by 70~80 parts of premix emulsions, 20~30 parts of cationization cumarins, 30~35 parts of methyl Silicon rubber, 5~7 part three-(Dimethylamino methyl)Phenol is placed in blender, is dispersed with stirring, and pre-dispersed mixture is obtained, will be pre- Dispersed mixture is placed in vacuum degasing machine, and vacuum defoamation obtains solar photovoltaic battery component sealant.
2. a kind of preparation method of solar photovoltaic battery component sealant according to claim 1, it is characterised in that:Step Suddenly(1)Heat temperature raising is 70~80 DEG C to the three-necked flask under nitrogen protection, and the condensing reflux reaction time is 14~16h.
3. a kind of preparation method of solar photovoltaic battery component sealant according to claim 1, it is characterised in that:Step Suddenly(2)The mass fraction of the hydrochloric acid is 10%, and drying temperature is 60~70 DEG C, and drying time is 8~9h.
4. a kind of preparation method of solar photovoltaic battery component sealant according to claim 1, it is characterised in that:Step Suddenly(3)The speed of agitator is 200~250r/min, and being stirred the time is 4~5h, and drying temperature is 80~90 in baking oven DEG C, drying time is 6~7h.
5. a kind of preparation method of solar photovoltaic battery component sealant according to claim 1, it is characterised in that:Step Suddenly(4)The heating in vacuum be 110~120 DEG C, dewatering time be 30~35min, starting stirring after heat temperature raising be 70~ 80 DEG C, constant pressure funnel drop rate is 3~5mL/min, and the insulation reaction time is 2~3h.
6. a kind of preparation method of solar photovoltaic battery component sealant according to claim 1, it is characterised in that:Step Suddenly(5)The mass fraction of the Polyamide-Polyamsne-Epichlorohydrin lotion be 40%, Polyamide-Polyamsne-Epichlorohydrin lotion with Castor Oil PU performed polymer mixed volume ratio is 1 ︰ 3, and high speed dispersion revolving speed is 3000~3500r/min, high speed dispersion time For 10~13min.
7. a kind of preparation method of solar photovoltaic battery component sealant according to claim 1, it is characterised in that:Step Suddenly(6)The blender revolving speed be 300~350r/min, be dispersed with stirring the time be 2~3h, the vacuum defoamation time be 40~ 45min。
CN201810626530.5A 2018-06-19 2018-06-19 A kind of preparation method of solar photovoltaic battery component sealant Pending CN108865044A (en)

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CN109536055A (en) * 2018-12-06 2019-03-29 福建禾欣中裕新材料有限公司 One kind is carved characters film and preparation method thereof

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Application publication date: 20181123