Forming device is used in straw coal processing
Technical Field
The invention relates to the technical field of straw coal production and processing, in particular to a forming device for straw coal processing.
Background
The new energy generally refers to renewable energy developed and utilized on the basis of new technology, and includes solar energy, biomass energy, hydroenergy, wind energy, geothermal energy, wave energy, ocean current energy, tidal energy, heat circulation between the surface and the deep layer of the ocean, and the like. Among them, biomass energy is contained in organic matter that can grow such as plants, animals and microorganisms, and is converted from solar energy. All energy substances derived from animals and plants except fossil fuel in organic matters belong to biomass energy, and generally comprise wood, forest waste, agricultural waste, aquatic plants, oil plants, urban and industrial organic waste, animal wastes and the like. Biomass energy resources on the earth are rich and harmless energy.
The straw coal is a solid fuel which is formed by pressing crop straws or crushed waste biomass into a material capable of being directly combusted, the particle fuel after briquetting is large in specific gravity, small in volume and convenient to store and transport, is a high-quality solid fuel, has the advantages of being flammable, low in ash content, low in cost and the like, can replace fuels such as firewood, raw coal and the like, and can be widely used for heating, domestic stoves, boilers, biomass power plants and the like. In the production process of straw coal, the straw coal needs to be crushed and then pressurized and densified for forming, but the traditional pressurizing device has single forming specification and poor forming effect.
Based on the above, the invention designs a forming device for processing straw coal, so as to solve the problems.
Disclosure of Invention
The invention aims to provide a forming device for processing straw coal, which aims to solve the problems in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme: a forming device for processing straw coal comprises a device main body, a rotating table, a driving mechanism, a forming mechanism, a lifting mechanism, a first forming box and a second forming box, wherein the device main body comprises a fixed table, a supporting column is fixedly connected at the center of the bottom surface of the fixed table, a supporting base is fixedly connected at the bottom end of the supporting column, a fixed column is fixedly connected at the center of the top surface of the fixed table, a driving box is fixedly connected at the top end of the fixed column, a first mounting groove is formed in the bottom of the fixed column, a second mounting groove is formed in the top of the fixed column, the top of the second mounting groove is communicated with the driving box, the rotating table is an annular table, the rotating table is located on the outer side of the fixed table and is rotatably connected with the supporting base, the first forming box is located on the top surface of the fixed table and is uniformly provided with six forming boxes along the circumferential direction, six forming mechanisms are correspondingly arranged and are correspondingly connected with the driving mechanism, and the lifting mechanism is located in the second mounting groove and is correspondingly connected with the driving mechanism.
Preferably, the bottom surface fixedly connected with of revolving stage rotates a section of thick bamboo, the bottom that rotates a section of thick bamboo passes through plane bearing and supports the base and rotate and be connected, be equipped with the ring gear on the lateral wall that rotates a section of thick bamboo, the ring gear meshing has drive gear, and drive gear is connected with first motor.
Preferably, actuating mechanism includes the movable plate, the bottom surface of movable plate evenly is provided with six axis of rotation along the circumferencial direction, and the axis of rotation passes through the bearing frame and the bearing rotates with the movable plate to be connected, the symmetry is fixed with two cams in the axis of rotation, and the first bevel gear of both ends fixedly connected with is a plurality of connect through first bevel gear meshing between the axis of rotation head and the tail, and the one end of one of them axis of rotation is equipped with first gear, and first gear meshing has the fourth gear, and fourth gear connection has the second motor, the cam is equipped with T type groove along wheel face a week, the bottom surface center department of movable plate is fixed with the solid fixed cylinder, and the solid fixed cylinder inboard evenly is fixed with a plurality of.
Preferably, the forming mechanism comprises a pressing table, two pressing rods are symmetrically fixed on the top surface of the pressing table, cylindrical blocks are arranged on two sides of the top end of each pressing rod and are correspondingly connected with the T-shaped groove of the driving mechanism through the cylindrical blocks on the top end, a plurality of forming pressing blocks are uniformly fixed on the bottom surface of the pressing table, and forming grooves are correspondingly formed in the first forming box and the second forming box.
Preferably, elevating system includes the fluted disc, all be equipped with the tooth on the inside wall and the lateral wall of fluted disc to tooth through the inboard and the tooth in the outside mesh respectively has a second gear and a plurality of third gear, the fixedly connected with threaded rod of center department of third gear, the bottom of threaded rod is passed through the bearing and is connected with the bottom surface rotation of second mounting groove, the threaded cylinder threaded connection who corresponds in top and the actuating mechanism, the second gear is connected with the third motor, the fixedly connected with center pin is located at the center of fluted disc, and the bottom of center pin is passed through the bearing and is connected with the bottom surface rotation of second mounting groove.
Preferably, evenly be provided with six unloading push rods along the circumferencial direction in the first mounting groove, and the outside end of unloading push rod stretches out the lateral wall and the first push pedal of fixedly connected with of first mounting groove, the outside that rotates the platform evenly is provided with six material loading push rods along the circumferencial direction, and medial extremity fixedly connected with second push pedal, contained angle between material loading push rod and the unloading push rod is 30, six support frames are located to the correspondence on the support base, material loading push rod 7 corresponds with the support frame and is connected, unloading push rod and material loading push rod are electric putter.
Preferably, the pressing table is provided with a plurality of fixing holes, the fixing holes are internally provided with bolts and nuts, the forming plate is fixedly connected with the fixing holes through the bolts and the nuts, and a plurality of forming pressing blocks are uniformly fixed on the bottom surface of the forming plate.
Preferably, guide tables are fixed on the fixing table corresponding to two sides of the first forming box, spring grooves are formed in the inner side faces of the guide tables, springs and pressing blocks are arranged in the spring grooves, guide inclined planes are arranged on the inner sides of the front ends of the pressing blocks, and the inner side faces of the pressing blocks are correspondingly connected with the two side faces of the first forming box.
Preferably, the bottom surface of the driving box is uniformly provided with a plurality of guide cylinders, and the top end of the pressure lever penetrates through the guide cylinders and extends into the driving box.
Compared with the prior art, the invention has the beneficial effects that:
1. according to the invention, the driving mechanism and the forming mechanism move downwards through the lifting mechanism, so that the bottom end of the forming pressing block extends into the forming groove and is positioned at the notch of the forming groove, the moving amplitude of the forming mechanism is reduced, the structural size of the cam is reduced, and the overall size of the driving box is reduced;
2. according to the biomass forming device, all rotating shafts synchronously rotate through the second motor, the fourth gear, the first gear and the first bevel gear, so that the cam drives the pressing rod, the pressing table, the forming plate and the forming pressing block of the forming mechanism to reciprocate, biomass in the first forming box is repeatedly extruded and formed, and the forming effect is good;
3. according to the invention, the first molding box is pushed to the rotating table through the blanking push rod, then the driving gear and the gear ring drive the rotating table to rotate by 30 degrees through the first motor, the second molding box is pushed to the fixed table through the loading push rod for molding processing, and the loading and the blanking are simple and convenient;
4. according to the invention, different molding plates and molding pressing blocks are disassembled and assembled through the bolts and the nuts on the pressing table, and the first molding box and the second molding box with different molding grooves are processed in a combined manner, so that straw coal with different specifications can be produced;
5. according to the invention, the positions are limited by the guide table and the pressing block, so that the pressing block is prevented from moving in the forming process, the pressing block can be squeezed open towards two sides and continuously moved forwards when the second forming box is fed through the guide inclined plane, the pressing block is tightly pressed on the second forming box, and the fixing is convenient.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings used in the description of the embodiments will be briefly introduced below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art that other drawings can be obtained according to the drawings without creative efforts.
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a top view of the present invention;
FIG. 3 is a schematic structural diagram of the driving mechanism of the present invention;
fig. 4 is a schematic structural diagram of the lifting mechanism of the present invention.
In the drawings, the components represented by the respective reference numerals are listed below:
1-a fixed table, 101-a support column, 102-a support base, 103-a guide table, 104-a fixed column, 105-a drive box, 2-a rotating table, 201-a rotating cylinder, 202-a gear ring, 203-a drive gear, 204-a first motor, 3-a drive mechanism, 301-a moving plate, 302-a rotating shaft, 303-a first bevel gear, 304-a cam, 305-a fixed cylinder, 306-a threaded cylinder, 307-a first gear, 4-a forming mechanism, 401-a press rod, 402-a press table, 403-a forming plate, 404-a forming press block, 5-a first forming box, 6-a second forming box, 7-a feeding push rod, 8-a discharging push rod, 9-an elevating mechanism, 901-a fluted disc, 902-a second gear, 903-third gear, 904-threaded rod.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all embodiments, and all other embodiments obtained by a person of ordinary skill in the art without any creative work based on the embodiments of the present invention belong to the protection scope of the present invention.
Example one
Referring to the drawings, the present invention provides a technical solution: a forming device for processing straw coal comprises a device main body, a rotating table 2, a driving mechanism 3, a forming mechanism 4, a lifting mechanism 9, a first forming box 5 and a second forming box 6, wherein the device main body comprises a fixed table 1, a supporting column 101 is fixedly connected to the center of the bottom surface of the fixed table 1, a supporting base 102 is fixedly connected to the bottom end of the supporting column 101, a fixed column 104 is fixedly connected to the center of the top surface of the fixed table 1, a driving box 105 is fixedly connected to the top end of the fixed column 104, a first mounting groove is formed in the bottom of the fixed column 104, a second mounting groove is formed in the top of the fixed column 104, the top of the second mounting groove is communicated with the driving box 105, the rotating table 2 is an annular table, the rotating table 2 is located on the outer side of the fixed table 1 and is rotatably connected with the supporting base 102, six first forming boxes 5 are located on the top surface of, second forming box 6 is located revolving stage 2 and evenly is provided with six along the circumferencial direction, forming mechanism 4 corresponds and is equipped with six to correspond with actuating mechanism 3 and be connected, elevating system 9 is located the second mounting groove, and corresponds with actuating mechanism 3 and be connected.
The bottom surface of the rotating table 2 is fixedly connected with a rotating cylinder 201, the bottom end of the rotating cylinder 201 is rotatably connected with the supporting base 102 through a plane bearing, the outer side wall of the rotating cylinder 201 is provided with a gear ring 202, the gear ring 202 is meshed with a driving gear 203, and the driving gear 203 is connected with a first motor 204.
The driving mechanism 3 comprises a moving plate 301, six rotating shafts 302 are uniformly arranged on the bottom surface of the moving plate 301 along the circumferential direction, the rotating shafts 302 are rotatably connected with the moving plate 301 through bearing seats and bearings, two cams 304 are symmetrically fixed on the rotating shafts 302, first bevel gears 303 are fixedly connected to two ends of each rotating shaft 302 in a multiple mode, the rotating shafts 302 are connected end to end in a meshed mode through the first bevel gears 303, one end of one rotating shaft 302 is provided with a first gear 307, the first gear 307 is meshed with a fourth gear, the fourth gear is connected with a second motor, a T-shaped groove is formed in the periphery of the wheel surface of each cam 304, a fixed cylinder 305 is fixed at the center of the bottom surface of the moving plate 301, and a plurality of threaded cylinders 306 are uniformly fixed on the inner side.
The forming mechanism 4 comprises a pressing table 402, two pressing rods 401 are symmetrically fixed on the top surface of the pressing table 402, cylindrical blocks are arranged on two sides of the top end of each pressing rod 401 and are correspondingly connected with the T-shaped groove of the driving mechanism 3 through the cylindrical blocks on the top end, a plurality of forming pressing blocks 404 are uniformly fixed on the bottom surface of the pressing table 402, and forming grooves are correspondingly formed in the first forming box 5 and the second forming box 6.
The lifting mechanism 9 comprises a fluted disc 901, teeth are arranged on the inner side wall and the outer side wall of the fluted disc 901, a second gear 902 and a plurality of third gears 903 are respectively meshed with the teeth on the inner side and the teeth on the outer side, a threaded rod 904 is fixedly connected to the center of the third gears 903, the bottom end of the threaded rod 904 is rotatably connected with the bottom surface of the second mounting groove through a bearing, the top end of the threaded rod 904 is in threaded connection with a corresponding threaded cylinder 306 in the driving mechanism 3, the second gear 902 is connected with a third motor, a central shaft is fixedly connected to the center of the fluted disc 901, and the bottom end of the central shaft is rotatably connected with the bottom surface of the second mounting groove through a bearing.
Evenly be provided with six unloading push rods 8 along the circumferencial direction in the first mounting groove, and the outside end of unloading push rod 8 stretches out the lateral wall of first mounting groove and the first push pedal of fixedly connected with, the outside of revolving stage 2 evenly is provided with six material loading push rods 7 along the circumferencial direction, and medial extremity fixedly connected with second push pedal, contained angle between material loading push rod 7 and the unloading push rod 8 is 30, six support frames are located to the correspondence on the support base 102, material loading push rod 7 corresponds with the support frame and is connected, unloading push rod 8 and material loading push rod 7 are electric putter.
One specific application of this embodiment is: the crushed biomass is put into the first forming box 5 and the second forming box 6, the third motor is started to enable the second gear 902 to drive the fluted disc 901 to rotate, the third gear 903 rotates to drive the threads to rotate, the driving mechanism 3 and the forming mechanism 4 are moved downwards through the threaded cylinder 306, the bottom end of the forming pressing block 404 extends into the forming groove and is positioned at the notch of the forming groove, the amplitude of the up-and-down movement of the forming mechanism 4 is reduced, the structural size of the cam 304 is reduced, the overall size of the driving box 105 is reduced, then the second motor is started to enable one of the rotating shafts 302 to rotate, all the rotating shafts 302 are synchronously rotated through the first bevel gear 303, the cam 304 on the rotating shafts 302 enables the pressing rods 401 of the plurality of forming mechanisms 4 to move up and down in a reciprocating manner, the pressing rods 401 drive the pressing table 402, the forming plate 403 and the forming pressing block 404 to repeatedly extrude the biomass in the first forming box 5, after the straw coal in the first molding box 5 is molded, the first molding box 5 is pushed to the rotating table 2 through the discharging push rod 8, then the first motor 204 is started, the driving gear 203 and the gear ring 202 drive the rotating table 2 to rotate for 30 degrees, the second molding box 6 is pushed to the fixing table 1 by the feeding push rod 7 to be molded, and the feeding and the discharging are simple and convenient.
Example two
On the basis of the first embodiment, a plurality of fixing holes are formed in the pressing platform 402, bolts and nuts are arranged in the fixing holes, the forming plate 403 is fixedly connected with the fixing holes through the bolts and the nuts, a plurality of forming press blocks 404 are uniformly fixed on the bottom surface of the forming plate 403, the pressing platform 402 can be detached and installed with different forming plates 403 and forming press blocks 404 through the bolts and the nuts, and the first forming box 5 and the second forming box 6 which are provided with different forming grooves are combined, so that straw coal with different specifications can be produced.
EXAMPLE III
On the basis of the second embodiment, guide tables 103 are fixed on the fixing table 1 corresponding to two sides of the first forming box 5, spring grooves are formed in the inner side faces of the guide tables 103, springs and pressing blocks are arranged in the spring grooves, guide inclined faces are arranged on the inner sides of the front ends of the pressing blocks, the inner side faces of the pressing blocks are correspondingly connected with two side faces of the first forming box 5, the first forming box 5 is prevented from moving in the forming process through the position limitation of the guide tables 103 and the pressing blocks, after the first forming box 5 is pushed to the rotating table 2, the rotating table 2 rotates 30 degrees, the feeding push rod 7 pushes the second forming box 6, the front end of the second forming box 6 pushes the pressing blocks to two sides through the guide inclined faces and moves forwards continuously, and the pressing blocks are located on the two sides of the second forming box 6 and press against the second forming box 6.
Example four
On the basis of the third embodiment, a plurality of guide cylinders are uniformly arranged on the bottom surface of the driving box 105, the top end of the pressing rod 401 penetrates through the guide cylinders and extends into the driving box 105, and when the cam 304 on the driving mechanism 3 drives the pressing rod 401 to reciprocate up and down, the horizontal displacement of the pressing rod 401 is limited through the guide cylinders, so that the forming effect is improved.
In the description herein, references to the description of "one embodiment," "an example," "a specific example" or the like are intended to mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, the schematic representations of the terms used above do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
The preferred embodiments of the invention disclosed above are intended to be illustrative only. The preferred embodiments are not intended to be exhaustive or to limit the invention to the precise embodiments disclosed. Obviously, many modifications and variations are possible in light of the above teaching. The embodiments were chosen and described in order to best explain the principles of the invention and the practical application, to thereby enable others skilled in the art to best utilize the invention. The invention is limited only by the claims and their full scope and equivalents.