End blowing and sucking die-cutting rule set
Technical Field
The invention belongs to the technical field of mask production equipment, and particularly relates to a die-cutting rule set for forming a mask.
Background
At present, the mask is produced and molded by stamping in the market, and as the patent number of CN201721017986.9 and the patent name of the invention of an automatic mask molding bagging machine owned by the inventor, the invention specifically discloses: the first unreeling mechanism is used for feeding and discharging the film coil; the second unreeling mechanism is used for discharging the film-feeding coiled material; the punching mechanism is in butt joint with the first unreeling mechanism and the second unreeling mechanism and is used for aligning and stacking the upper film roll and the lower film roll together and blanking the upper film roll and the lower film roll into a set mask shape; the folding bag-entering mechanism is in butt joint with the stamping mechanism and is used for folding and bagging the punched mask; and the recovery mechanism is connected with the folding bag mechanism and used for recovering the upper film coil stock and the lower film coil stock. The technical scheme can solve the problems of low production efficiency and poor processing quality of the traditional process. However, by adopting a processing mode of stamping forming, the mask coil stock is required to be stamped in a pause mode during production, the quality of the mask coil stock is easily affected, and the production efficiency is not ideal.
The common roller blade is adopted to replace stamping equipment, so that the problems can be avoided, but the common roller blade is difficult to discharge waste materials of eyes and mouth parts generated during mask production, the waste materials fall off the mask to enter the next working procedure or are pasted on the roller blade to circularly cut the roller so as to influence the quality of the cut roller, further the production quality of the mask is reduced, and equipment damage can be caused when the mask is serious. Meanwhile, when the roller knife is arranged, a bottom roller is required to be arranged below the roller knife, and during production operation, a mask cut out by the roller is easy to be adhered to the bottom roller to cause blockage or circular roller cutting, so that the service life of equipment is influenced.
Disclosure of Invention
In order to solve the problems, the invention provides a die-cutting rule set which realizes fixed-point discharge of waste materials through two modes of air blowing and air exhausting.
The technical scheme adopted for solving the technical problems is as follows: an end blow-suction die cutter set, comprising:
The surface of the knife roll is provided with a first blade matched with the outline of the mask, a second blade matched with the eye position of the mask and a third blade matched with the mouth position of the mask, the knife roll is provided with a plurality of first air holes corresponding to the forehead position or the chin position of the mask in the area surrounded by the first blade, a plurality of second air holes and third air holes are respectively arranged in the area surrounded by the second blade and the third blade, and a first air passage, a second air passage and a third air passage corresponding to the first air holes, the second air holes and the third air holes are respectively arranged in the knife roll, and the end parts of the first air passage, the second air passage and the third air passage extend to the end parts of the knife roll;
The end cover is arranged at the end part of the knife roller, an air extraction opening and an air blowing opening are formed in one end, close to the knife roller, of the end cover, the knife roller can axially rotate relative to the end cover, the second air passage and the third air passage are sequentially communicated with the air extraction opening and the air blowing opening in the rotating process, and meanwhile, the first air passage is communicated with the air extraction opening or is sequentially communicated with the air extraction opening and the air blowing opening.
Preferably, the two ends of the knife roller are provided with mounting shafts, shaft shoulders are arranged on the mounting shafts, and the end covers are sleeved on the shaft shoulders.
Further, the end part of the end cover close to the knife roller and/or the end part of the knife roller, which is attached to the end cover, is provided with a wear-resistant layer.
Further, the wear-resistant layer is a teflon coating.
Preferably, the exposed ends of the second air passage and the third air passage at the end part of the knife roller are distributed with the same circumference, and the exposed ends of the first air passage at the end part of the knife roller, the second air passage and the third air passage are positioned on different circumferences.
The air exhaust port comprises a first arc-shaped air port and a second arc-shaped air port, wherein the first arc-shaped air port is arranged on the same circumference as the exposed end of the first air passage, the second arc-shaped air port is arranged on the same circumference as the exposed ends of the second air passage and the third air passage, one ends of the first arc-shaped air port and the second arc-shaped air port are flush, and the air blowing port is of an arc-shaped opening structure which is arranged on the same circumference as the exposed ends of the second air passage and the third air passage.
Further, the first arc-shaped air port and the second arc-shaped air port are connected with a vacuum suction device, and the air blowing port is connected with an air supply device.
Further, the central angle corresponding to the second arc-shaped air port is 90 degrees to 150 degrees, and the central angle corresponding to the first arc-shaped air port is 5 degrees to 30 degrees.
Preferably, the mask roller cutting machine further comprises a bottom roller, wherein the bottom roller is arranged at the lower end of the knife roller and is matched with the knife roller to carry out mask roller cutting.
Further, the air extraction opening is arranged on one side, close to the bottom roller, of the end cover, and the air blowing opening is arranged on one side, away from the bottom roller, of the end cover. The flush ends of the first arc-shaped air port and the second arc-shaped air port are close to the bottom roller, and the flush ends of the first arc-shaped air port and the second arc-shaped air port are preferably collinear with the contact ends of the bottom roller and the knife roller, so that the mask and the corresponding waste roller are adsorbed at the initial position of cutting into the shape, the mask is prevented from being attached to the bottom roller, and waste is prevented from falling off the mask.
Further, a plurality of rings of bosses are arranged on the knife roller, and the bosses are abutted against the bottom roller.
Further, the first cutting edge, the second cutting edge and the third cutting edge are 0.01mm plus or minus 0.01mm higher than the boss, so that the roll cutting quality is ensured.
Further, one end or two ends of the knife roller are provided with first transmission gears coaxial with the knife roller, one end or two ends of the bottom roller are provided with second transmission gears coaxial with the bottom roller corresponding to the first transmission gears, and the first transmission gears and the second transmission gears are meshed with each other to realize synchronous rotation of the knife roller and the bottom roller. Meanwhile, the first transmission gear and the second transmission gear are the same in size so as to keep the same-speed rotation.
Further, the outer diameter of the boss is the same as the diameter of the bottom roller so as to realize the same-speed rotation.
Further, the knife roll and the bottom roll are rotatably arranged on a frame, the end cover and the frame are relatively fixed so that the end cover is not rotatable, and an elastic crimping device is arranged at the upper end of the knife roll on the frame so as to be used for keeping the cooperation of the knife roll and the bottom roll, and meanwhile excessive abrasion of the first cutting edge, the second cutting edge and the third cutting edge is avoided.
Preferably, the vacuum waste discharging device is arranged corresponding to the first blade, and can be abutted against the second blade and the third blade when the second air passage and the third air passage are communicated with the air blowing port.
The beneficial effects of the invention are as follows: the knife roller is corresponding to the eye position, mouth position and forehead or chin position of the mask, and is provided with a second air hole, a third air hole and a first air hole respectively, the second air hole, the third air hole and the first air hole are communicated with a second air passage, a third air passage and a first air passage respectively, when the knife roller rotates relative to the end cover, the second air passage and the third air passage can be communicated with the air extraction opening and the air blowing opening on the end cover in sequence, the length of the air extraction opening and the air blowing opening can be reasonably set to control the time and the state that the second air passage and the third air passage are communicated with the air extraction opening and the air blowing opening, so that waste is always adsorbed on the knife roller at a set position or angle and blown off at another set position, thereby realizing fixed-point discharge of the waste, being favorable for improving the production quality, prolonging the service life of equipment and improving the production efficiency. The first air hole can be communicated with the extraction opening, so that the mask is adsorbed on the knife roller when the front roller cuts the forehead or chin of the mask, the mask can be prevented from being stuck on the bottom roller, and the mask is high in practicability.
Drawings
The invention is further illustrated by the following examples in conjunction with the accompanying drawings:
FIG. 1 is a schematic view of a knife roll according to the present invention;
FIG. 2 is a schematic view of the assembly of a knife roll and end cap of the present invention;
FIG. 3 is a schematic view showing the arrangement of a first air hole, a second air hole and a third air hole on a cutter roll according to the present invention;
FIG. 4 is a schematic view of the arrangement of the extraction and blowing ports on the end cap of the present invention;
FIG. 5 is a schematic diagram showing the cooperation of the first, second and third air passages with the air extraction and blowing ports according to the present invention;
fig. 6 is a schematic view of the overall structure of the present invention.
Detailed Description
For the purpose of making the objects, technical solutions and advantages of the embodiments of the present invention more apparent, the technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention, and it is apparent that the described embodiments are some embodiments of the present invention, but not all embodiments of the present invention. The components of the embodiments of the present invention generally described and illustrated in the figures herein may be arranged and designed in a wide variety of different configurations. Thus, the following detailed description of the embodiments of the invention, as presented in the figures, is not intended to limit the scope of the invention, as claimed, but is merely representative of selected embodiments of the invention.
Referring to fig. 1 and 2, the present invention discloses an end blowing and sucking type die cutter set, which includes:
The surface of the knife roller 1 is provided with a first cutting edge 101 which is matched with the outline of the mask, a second cutting edge 102 which is matched with the eye position of the mask and a third cutting edge 103 which is matched with the mouth position of the mask, the knife roller 1 is provided with a plurality of first air holes 104 in the area surrounded by the first cutting edge 101 corresponding to the forehead position or the chin position of the mask, the area surrounded by the second cutting edge 102 and the third cutting edge 103 is respectively provided with a plurality of second air holes 105 and third air holes 106, the knife roller 1 is internally provided with a first air passage 107, a second air passage 108 and a third air passage 109 corresponding to the first air holes 104, the second air holes 105 and the third air holes 106, and the ends of the first air passage 107, the second air passage 108 and the third air passage 109 extend to the end of the knife roller 1;
The end cover 2 is arranged at the end part of the knife roller 1, an air extraction opening and an air blowing opening 203 are formed in one end, close to the knife roller 1, of the end cover 2, the knife roller 1 can axially rotate relative to the end cover 2, the second air passage 108 and the third air passage 109 are sequentially communicated with the air extraction opening and the air blowing opening 203 in the rotating process, and meanwhile, the first air passage 107 is communicated with the air extraction opening or sequentially communicated with the air extraction opening and the air blowing opening 203.
In this way, the second air hole 105, the third air hole 106 and the first air hole 104 are respectively arranged at the eye position, the mouth position and the forehead or chin position of the mask corresponding to the knife roller 1, the second air hole 105, the third air hole 106 and the first air hole 104 are respectively communicated with the second air passage 108, the third air passage 109 and the first air passage 107, when the knife roller 1 rotates relative to the end cover 2, the second air passage 108 and the third air passage 109 can be sequentially communicated with the air extraction opening and the air blowing opening 203 on the end cover 2, the time and the state that the air extraction opening and the air blowing opening 203 are communicated by the second air passage 108 and the third air passage 109 can be controlled by reasonably setting the length of the air extraction opening and the air blowing opening 203, so that waste is always adsorbed on the knife roller 1 at a set position or angle and blown off at another set position, thereby realizing fixed-point discharge of the waste, being beneficial to improving the production quality and prolonging the service life of equipment and improving the production efficiency. The first air hole 104 can be communicated with the air extraction opening, so that the mask is adsorbed on the knife roller 1 when the front roller cuts the forehead or chin of the mask, the problem that the mask is attached to the bottom roller 3 can be avoided, and the practicability is high.
In order to realize the installation of the end cover 2, as shown in fig. 1, two ends of the knife roller 1 are provided with installation shafts, a shaft shoulder 110 is arranged on the installation shafts, the end cover 2 is sleeved on the shaft shoulder 110, and a bearing is arranged between the end cover 2 and the shaft shoulder 110, so that the knife roller 1 can rotate relative to the end cover 2.
Further, the end part of the end cover 2 close to the knife roller 1 and/or the end part of the knife roller 1, which is attached to the end cover 2, is provided with a wear-resistant layer. The wear-resistant layer is preferably provided as a teflon coating. In this way, excessive wear between the end cap 2 and the contact end of the knife roller 1 can be effectively avoided by the wear layer, thereby prolonging the service life of the device. The teflon coating is a material and wear-resistant measure which are known in the market and have wide application range, and the comprehensive indexes of the purchase cost, the processing cost and the use effect of the teflon coating are optimal.
Because the waste materials at the eyes and mouth of the mask are required to be discharged at fixed points, the mask is only required to be cut at the initial position of the roller without being adhered to the bottom roller 3, and in order to simplify the structure, the embodiment preferably adopts a structural design that the first air passage 107 is communicated with the air extraction opening, and the second air passage 108 and the third air passage 109 are sequentially communicated with the air extraction opening and the air inlet.
As shown in fig. 3, in this embodiment, the exposed ends of the second air passage 108 and the third air passage 109 at the end of the cutter roller 1 are distributed on the same circumference, and the exposed ends of the first air passage 107 at the end of the cutter roller 1 and the exposed ends of the second air passage 108 and the third air passage 109 are located on different circumferences. And the first air passage 107, the second air passage 108 and the third air passage 109 are all straight-line passage structures which are parallel to the axis of the knife roller 1 and penetrate through the knife roller 1 so as to facilitate processing. End caps 2 are symmetrically arranged at two ends of the knife roller 1. As shown in fig. 4 and 5, the pumping port includes a first arc-shaped air port 201 disposed on the same circumference as the exposed end of the first air passage 107, and a second arc-shaped air port 202 disposed on the same circumference as the exposed end of the second air passage 108, and the third air passage 109, one ends of the first arc-shaped air port 201 and the second arc-shaped air port 202 are flush, and the air blowing port 203 has an arc-shaped opening structure disposed on the same circumference as the exposed end of the second air passage 108, and the third air passage 109. Thus, during the rotation of the cutter roller 1, the first air passage 107 can communicate with the first arc-shaped air port 201 in a set rotation angle range to realize suction, and the second air passage 108 and the third air passage 109 can communicate with the second arc-shaped air port 202 and the air blowing port 203 respectively to realize suction and blowing. Wherein the interval or arc length between the second arc-shaped air port 202 and the air blowing port 203 can be flexibly set according to the needs.
Further, the first arc-shaped air port 201 and the second arc-shaped air port 202 are connected with a vacuum suction device, and the air blowing port 203 is connected with an air supply device. The first arc-shaped air port 201 and the second arc-shaped air port 202 are connected with the end part of the vacuum suction device, and the air blowing port 203 is connected with the end part of the air blowing device, and the end part is exposed out of the side surface of the end cover 2 or the end surface facing away from the knife roller 1. As shown in the figure, a bottom roller 3 is disposed below the knife roller 1, and the bottom roller 3 performs face-film roll cutting processing in cooperation with the knife roller 1. The ends are then preferably arranged on the upper side, front side, rear side of the end cap 2 and on the side wall facing away from the knife roller 1, in order to interface the vacuum suction means and the air supply means.
Further, the air extraction opening is arranged on one side of the end cover 2, which is close to the bottom roller 3. The flush ends of the first arc-shaped air port 201 and the second arc-shaped air port 202 are close to the bottom roller 3, and the flush ends of the first arc-shaped air port 201 and the second arc-shaped air port 202 are preferably collinear with the contact ends of the bottom roller 3 and the knife roller 1, so that the mask and the corresponding waste roller are adsorbed at the initial position of cutting and forming, the mask is prevented from being attached to the bottom roller 3, and waste is prevented from falling off from the mask. Because the mask only needs to overcome the adsorption effect of the bottom roller 3 when the initial position of the roller cutting (the position of the first cutting edge 101 is firstly selected between the knife roller 1 and the bottom roller 3), the central angle corresponding to the first arc-shaped air port 201 is 5-30 degrees, preferably 12 degrees, so that the front end of the mask can be adsorbed through the first air hole 104 when the roller cutting initial position of the mask, the mask is prevented from being attached to the bottom roller 3, and when the rotation angle exceeds 12 degrees, the adsorption force of the first air hole 104 disappears, and the mask falls back on a conveying device for conveying the mask under the action of gravity. The waste materials need to be discharged and collected at fixed points, and considering that other devices are arranged at the input end and the output end of the cutter roller 1 when the waste materials are applied to the assembly line operation, in this embodiment, the air blowing port 203 is arranged on one side of the end cover 2 away from the bottom roller 3, so that the second air hole 105 and the third air hole 106 are communicated with the air blowing port 203 and blow the waste materials when rotating upwards. Further, the second air hole 105 and the third air hole 106 need to rotate at least 90 ° from the contact end of the knife roll 1 and the bottom roll 3 to avoid the waste falling in the state of being connected to the second arc-shaped air port 202 for adsorption, so the central angle corresponding to the second arc-shaped air port 202 is 90 ° -150 °, preferably 120 °. And the central angle of the air blowing port 203 is 5-35 degrees, preferably 15 degrees, so as to ensure that the waste materials are completely blown out. When the second air passage 108 and the third air passage 109 rotate between the second arc-shaped air passage 202 and the air blowing opening 203, the second air passage 108 and the third air passage 109 rotate 90 degrees, that is, the second air hole 105 and the third air hole 106 face upwards, and the waste materials are naturally attached to the knife roller 1 under the action of gravity, so that the waste materials still cannot fall off even though the second air passage 108 and the third air passage 109 are not communicated with the second arc-shaped air passage 202. The knife roller 1 and the end cover 2 with the structure are matched, the fixed-point discharge of waste materials and the anti-sticking function of the bottom roller 3 can be realized, and the structure is compact and simple, the assembly is convenient, and the practicability is strong.
Further, the knife roll 1 is provided with a plurality of rings of bosses 111, and the bottom roll 3 is abutted by the bosses 111. The first cutting edge 101, the second cutting edge 102 and the third cutting edge 103 are higher than the boss 1110.01mm plus or minus 0.01mm, so that the roll cutting quality is ensured. And in order to ensure that the rotation speeds of the knife roller 1 and the bottom roller 3 are consistent, one end or two ends of the knife roller 1 are provided with a first transmission gear 112 which is coaxial with the knife roller 1, one end or two ends of the bottom roller 3 are provided with a second transmission gear 301 which is coaxial with the bottom roller 3 corresponding to the first transmission gear 112, and the first transmission gear 112 and the second transmission gear 301 are meshed with each other to realize synchronous rotation of the knife roller 1 and the bottom roller 3. Meanwhile, the first transmission gear 112 and the second transmission gear 301 have the same size to maintain the same rotation speed. And the outer diameter of the boss 111 is the same as the diameter of the bottom roller 3 to realize the same-speed rotation. Therefore, the friction force of the upper surface and the lower surface of the mask can be balanced, and the quality of the mask can be improved.
In addition, in order to achieve the cooperation of the cutter roller 1 and the bottom roller 3, as shown in fig. 6, the cutter roller 1 and the bottom roller 3 are rotatably mounted on a frame 4, the end cover 2 is relatively fixed with the frame 4 so that the end cover 2 is not rotatable, and an elastic crimping device is arranged on the frame 4 at the upper end of the cutter roller 1, so as to be used for keeping the cutter roller 1 and the bottom roller 3 in cooperation, and simultaneously avoid excessive wear of the first cutting edge 101, the second cutting edge 102 and the third cutting edge 103. The elastic crimping device can be of a spring structure, and also can be of an air cylinder or hydraulic cylinder structure. The vacuum waste discharge device 5 is arranged above the frame 4, and the vacuum waste discharge device 5 is arranged corresponding to the first blade 101, so that when the second air passage 108 and the third air passage 109 are communicated with the air blowing port 203, the second blade 102 and the third blade 103 are abutted, and the waste is directly collected by the vacuum waste discharge device 5 while being blown out. And dust generated during the roll cutting process and adhered to the blade or the knife roll 1 can be removed by the vacuum waste discharging device 5, so that the practicability is high.
The above examples are only preferred embodiments of the application, and other embodiments of the application are possible. Equivalent modifications and substitutions can be made by those skilled in the art without departing from the spirit of the application, and these equivalent modifications or substitutions are intended to be included within the scope of the present application as set forth in the following claims.