CN108857948A - A kind of mixing procedure of resin wheel - Google Patents
A kind of mixing procedure of resin wheel Download PDFInfo
- Publication number
- CN108857948A CN108857948A CN201710340425.0A CN201710340425A CN108857948A CN 108857948 A CN108857948 A CN 108857948A CN 201710340425 A CN201710340425 A CN 201710340425A CN 108857948 A CN108857948 A CN 108857948A
- Authority
- CN
- China
- Prior art keywords
- mixture
- container
- resin
- mixing procedure
- stirring
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24D—TOOLS FOR GRINDING, BUFFING OR SHARPENING
- B24D18/00—Manufacture of grinding tools or other grinding devices, e.g. wheels, not otherwise provided for
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24D—TOOLS FOR GRINDING, BUFFING OR SHARPENING
- B24D3/00—Physical features of abrasive bodies, or sheets, e.g. abrasive surfaces of special nature; Abrasive bodies or sheets characterised by their constituents
- B24D3/02—Physical features of abrasive bodies, or sheets, e.g. abrasive surfaces of special nature; Abrasive bodies or sheets characterised by their constituents the constituent being used as bonding agent
- B24D3/20—Physical features of abrasive bodies, or sheets, e.g. abrasive surfaces of special nature; Abrasive bodies or sheets characterised by their constituents the constituent being used as bonding agent and being essentially organic
- B24D3/28—Resins or natural or synthetic macromolecular compounds
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)
- Processes Of Treating Macromolecular Substances (AREA)
Abstract
The present invention provides a kind of mixing procedure of resin wheel, including:One resin storage device, a feed pipe being connect with a packing pipeline fluid, and, at least one separation container;Wherein, the packing pipeline has at least one packing head, and each packing head corresponds to a separation container and fluidly connects with the separation container;One diaphragm pump is set on the feed pipe, a flow controller is respectively set in each packing head;In the lower section of each separation container, one weight sensor is set.
Description
Technical field
The invention belongs to grinding wheel manufacturing fields, and in particular to a kind of mixing procedure of resin wheel.
Background technique
Resin wheel is the round bonded abrasive tool of the central through hole made of abrasive material and resinoid bond etc..However resin sand
Take turns poor water resistance, easy to aging, the i.e. decaying of resin wheel.With the decaying of resin wheel, cuts and cut degradation, intensity becomes
It is small.
Currently, the inner packing of resin wheel is all the polybag being manually directly set with, and plastic bag mouth does not seal.This
Kind packaging effectively resin wheel and moisture and air could not be separated, resin wheel can cracking decaying, cause it to cut and cut
Degradation, intensity become smaller, and labor intensity of workers is big, low efficiency.
For the above technical problems, it would be desirable to which hand labor can be greatly reduced in a kind of new packaging system
Intensity, while avoiding the decaying of resin wheel.
Summary of the invention
To solve the deficiencies in the prior art, the present invention provides a kind of mixing procedure of resin wheel, passes through setting for each step
It sets, realizes resin wheel
To achieve the goals above, the present invention provides a kind of mixing procedure of resin wheel, the manufacture for resin wheel.
The technique includes a mixing step and secondary pot whipping step, wherein a mixing step includes the following steps:
(S101) it is stirred after successively adding abrasive material, resin liquid, colorant into a first container;(S102) hold to one second
Resin-oatmeal and filler are successively added in device and is mixed slowly, and stirring rate is:0.5r/HZ~1r/HZ;(S103) to described second
Continue to stir after adding the mixture that the step S101 is obtained in container, discharge storage after sieving;The secondary pot stirring
Step includes:(S201) it is sieved after storing the mixture that the step (S103) is obtained 2~6 hours, returns to described first and hold
In device or second container;And (S202) Low viscosity resin liquid is added dropwise into the mixture of the step (S201), stirs evenly
The state and bulk density for detecting mixture afterwards, when mixture is loose and has certain viscosity, and bulk density be 130~
140g/100cm3When sieving after discharge storage.
In an embodiment of the present invention, the ratio reference resin of the abrasive material, resin liquid, colorant, resin-oatmeal and filler
The manufacturing process requirement of grinding wheel.That is, the formula of the resin wheel used is this in the mixing procedure of the invention
Field is commonly formulated.
In an embodiment of the present invention, in the step (S101), further include:The uniform of mixture is detected after mixing
Property.After such as detecting uniformly, then continue step (S102), such as detect unevenly, then continue to be stirred, until uniformly.
In an embodiment of the present invention, in the step (S103), it is described continue stirring include:It first reversely rotates and stirs
Mix, after rotate in the forward direction stirring.
In an embodiment of the present invention, it in the step (S103), reversely rotates stirring and rotates in the forward direction between stirring
Further include:Clear up the second container and agitating device.
In an embodiment of the present invention, the additive amount of the Low viscosity resin liquid is less than or equal to 150g/150kg mixture.
In an embodiment of the present invention, in the step (S101), it is described be stirred including:Shut down cleaning described the
One container dead angle is primary, continues thereafter with and is stirred.
In an embodiment of the present invention, described to rotate in the forward direction stirring and include in the step (S103):Shut down cleaning institute
It is primary to state second container dead angle, continues thereafter with and rotates in the forward direction stirring.
In an embodiment of the present invention, in the step (S103), further include before sieving:Detect mixture state and
Bulk density, when mixture is loose and has certain viscosity, and the bulk density of mixture is 135~140g/100cm3Shi Jin
Row sieving.
In a preferred embodiment of the invention, a kind of mixing procedure of resin wheel is provided, the manufacture for resin wheel.
The technique includes a mixing step and secondary pot whipping step, wherein a mixing step includes the following steps:
(S101) it is stirred after successively adding abrasive material, resin liquid, colorant into a first container, shuts down cleaning
Behind the first container dead angle, continues to be stirred, then detect uniformity of mixture:After such as detecting uniformly, then continue to walk
Suddenly (S102) is such as detected unevenly, is then continued to be stirred, until uniformly;
(S102) resin-oatmeal and filler are successively added into a second container and is mixed slowly, and stirring rate is:0.5r/HZ
~1r/HZ;
(S103) after adding the mixture that the step S101 is obtained into the second container, stirring is first reversely rotated,
The second container and agitating device are then cleared up, stirring is then rotated in the forward direction, it is subsequent to shut down the cleaning second container dead angle
It is continuous to rotate in the forward direction stirring, the state and bulk density of mixture are then detected, when mixture is loose and has certain viscosity, and is mixed
The bulk density for closing object is 135~140g/100cm3When sieving after discharge storage;
The secondary pot whipping step includes:
(S201) it is sieved after storing the mixture that the step (S103) is obtained 2~6 hours, returns to the first container
Or in second container;
(S202) Low viscosity resin liquid is added dropwise into the mixture of the step (S201), detects mixture after mixing evenly
Molding mass state and bulk density, when mixture is loose and has certain viscosity, and the bulk density of mixture be 135~
140g/100cm3When sieving after discharge storage;
Wherein, the additive amount of the Low viscosity resin liquid is less than or equal to 150g/150kg mixture.
It will be appreciated by persons skilled in the art that the formula for the resin wheel being used in the present invention is commonly used in the art
Formula.
In the present invention, the resin liquid had not only been used as wetting agent but also had been used as bonding agent, plays wetting and bonding holds each group
The effect divided;And the Low viscosity resin liquid is only used as wetting agent, does not influence bonding agent ratio;Pot stirring power is returned to be layered not original
Uniform each component is mixed even.
In the present invention, it is designed, be ensure that each in resin wheel molding mass by the step of mixed once and secondary pot
The uniformity of component, so that molding mass dry and wet is moderate and has good laxity and plasticity.
Specific embodiment
The present invention is described in detail with reference to embodiments, embodiment is intended to explain technology rather than limiting the invention
Scheme.
In the present embodiment, a kind of mixing procedure of resin wheel is provided, the manufacture for resin wheel.The technique packet
Include a mixing step and secondary pot whipping step, wherein a mixing step includes the following steps:
(S101) it is stirred after successively adding abrasive material, resin liquid, colorant into a first container, shuts down cleaning
Behind the first container dead angle, continues to be stirred, then detect uniformity of mixture:After such as detecting uniformly, then continue to walk
Suddenly (S102) is such as detected unevenly, is then continued to be stirred, until uniformly;
(S102) resin-oatmeal and filler are successively added into a second container and is mixed slowly, and stirring rate is:0.5r/HZ
~1r/HZ;
(S103) after adding the mixture that the step S101 is obtained into the second container, stirring is first reversely rotated,
The second container and agitating device are then cleared up, stirring is then rotated in the forward direction, it is subsequent to shut down the cleaning second container dead angle
It is continuous to rotate in the forward direction stirring, the state and bulk density of mixture are then detected, when mixture is loose and has certain viscosity, and is mixed
The bulk density for closing object is 135~140g/100cm3When sieving after discharge storage;
The secondary pot whipping step includes:
(S201) mixture for obtaining the step (S103) is stored 2~6 hours, and the first container is returned after sieving
Or in second container;
(S202) Low viscosity resin liquid is added dropwise into the mixture of the step (S201), detects mixture after mixing evenly
Molding mass state and bulk density, when mixture is loose and has certain viscosity, and the bulk density of mixture be 135~
140g/100cm3When sieving after discharge storage;
Wherein, the additive amount of the Low viscosity resin liquid is less than or equal to 150g/150kg mixture.
It will be appreciated by persons skilled in the art that the formula for the resin wheel being used in the present invention is commonly used in the art
Formula.
In the present invention, the resin liquid had not only been used as wetting agent but also had been used as bonding agent, plays wetting and bonding holds each group
The effect divided;And the Low viscosity resin liquid is only used as wetting agent, does not influence bonding agent ratio;Pot stirring power is returned to be layered not original
Uniform each component is mixed even.
In the present invention, it is designed, be ensure that each in resin wheel molding mass by the step of mixed once and secondary pot
The uniformity of component, so that molding mass dry and wet is moderate and has good laxity and plasticity.
The above is only a preferred embodiment of the present invention, it is noted that for the ordinary skill people of the art
Member, without departing from the inventive concept of the premise, can also make several changes, improvements and modifications, these change, improve and moisten
Decorations also should be regarded as protection scope of the present invention.
Claims (9)
1. a kind of mixing procedure of resin wheel, the manufacture for resin wheel, which is characterized in that the technique includes primary mixed
Expect step and secondary pot whipping step, wherein a mixing step includes the following steps:
(S101) it is stirred after successively adding abrasive material, resin liquid, colorant into a first container;
(S102) resin-oatmeal and filler are successively added into a second container and is mixed slowly, and stirring rate is:0.5r/HZ~
1r/HZ;
(S103) continue to stir after adding the mixture that the step S101 is obtained into the second container, discharging is deposited after sieving
It puts;
The secondary pot whipping step includes:
(S201) will mixture that the step (S103) is obtained store 2~6 hours after be sieved, return to the first container or the
In two containers;
(S202) Low viscosity resin liquid is added dropwise into the mixture of the step (S201), detects the heap of mixture after mixing evenly
Product density, when bulk density is 130~140g/100cm3When sieving after discharge storage.
2. mixing procedure as described in claim 1, which is characterized in that the abrasive material, resin liquid, colorant, resin-oatmeal and fill out
The manufacturing process requirement of the ratio reference resin grinding wheel of material.
3. mixing procedure as described in claim 1, which is characterized in that in the step (S101), further include:It is examined after mixing
Survey uniformity of mixture.
4. mixing procedure as described in claim 1, which is characterized in that described to continue stirring packet in the step (S103)
It includes:First reversely rotate stirring, after rotate in the forward direction stirring.
5. mixing procedure as claimed in claim 4, which is characterized in that in the step (S103), reversely rotate stirring with
It rotates in the forward direction between stirring and further includes:Clear up the second container and agitating device.
6. mixing procedure as described in claim 1, which is characterized in that the additive amount of the Low viscosity resin liquid is less than or equal to
150g/150kg mixture.
7. mixing procedure as described in claim 1, which is characterized in that described to be stirred packet in the step (S101)
It includes:It is primary to shut down the cleaning the first container dead angle, continues thereafter with and is stirred.
8. mixing procedure as claimed in claim 4, which is characterized in that in the step (S103), described rotate in the forward direction is stirred
Mix including:It is primary to shut down the cleaning second container dead angle, continues thereafter with and rotates in the forward direction stirring.
9. mixing procedure as claimed in claim 4, which is characterized in that in the step (S103), further include before sieving:Inspection
The bulk density for surveying mixture, when the bulk density of mixture is 135~140g/100cm3Shi Jinhang sieving.
Priority Applications (1)
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CN201710340425.0A CN108857948A (en) | 2017-05-15 | 2017-05-15 | A kind of mixing procedure of resin wheel |
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CN201710340425.0A CN108857948A (en) | 2017-05-15 | 2017-05-15 | A kind of mixing procedure of resin wheel |
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CN108857948A true CN108857948A (en) | 2018-11-23 |
Family
ID=64320145
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CN201710340425.0A Pending CN108857948A (en) | 2017-05-15 | 2017-05-15 | A kind of mixing procedure of resin wheel |
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Citations (10)
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---|---|---|---|---|
CN1781668A (en) * | 2004-11-23 | 2006-06-07 | 罗门哈斯电子材料Cmp控股股份有限公司 | Apparatus for forming a striation reduced chemical mechanical polishing pad |
CN101837427A (en) * | 2009-03-20 | 2010-09-22 | 北京隆源自动成型系统有限公司 | Laser sintering sand, preparation method thereof, sand core and preparation method thereof |
CN102634425A (en) * | 2012-04-11 | 2012-08-15 | 广州立白企业集团有限公司 | Production technology and production equipment of concentrated detergent powder |
CN102699834A (en) * | 2012-05-18 | 2012-10-03 | 曹现珂 | Novel fibre reinforced resin grinding wheel |
KR101315843B1 (en) * | 2011-10-18 | 2013-10-08 | 나노인텍 주식회사 | Grinding system for a middle viscosity material and high viscosity material |
CN103922747A (en) * | 2014-04-30 | 2014-07-16 | 郑州磨料磨具磨削研究所有限公司 | Injection molding formula and injection molding method for ceramic bond superhard material grinding tool |
CN104669131A (en) * | 2015-02-16 | 2015-06-03 | 江西峰竺新材料科技有限公司 | Calcium sulfate whisker reinforced resin grinding wheel and preparation method thereof |
CN105200229A (en) * | 2014-06-11 | 2015-12-30 | 鞍钢股份有限公司 | Mixing and granulating method for improving sintering |
CN205097392U (en) * | 2015-10-10 | 2016-03-23 | 广州道林合成材料有限公司 | Silica gel mill base continuous production system |
CN106392921A (en) * | 2016-11-24 | 2017-02-15 | 东莞市金利威磨料磨具有限公司 | Formula of elastic grinding piece and machining method thereof |
-
2017
- 2017-05-15 CN CN201710340425.0A patent/CN108857948A/en active Pending
Patent Citations (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN1781668A (en) * | 2004-11-23 | 2006-06-07 | 罗门哈斯电子材料Cmp控股股份有限公司 | Apparatus for forming a striation reduced chemical mechanical polishing pad |
CN101837427A (en) * | 2009-03-20 | 2010-09-22 | 北京隆源自动成型系统有限公司 | Laser sintering sand, preparation method thereof, sand core and preparation method thereof |
KR101315843B1 (en) * | 2011-10-18 | 2013-10-08 | 나노인텍 주식회사 | Grinding system for a middle viscosity material and high viscosity material |
CN102634425A (en) * | 2012-04-11 | 2012-08-15 | 广州立白企业集团有限公司 | Production technology and production equipment of concentrated detergent powder |
CN102699834A (en) * | 2012-05-18 | 2012-10-03 | 曹现珂 | Novel fibre reinforced resin grinding wheel |
CN103922747A (en) * | 2014-04-30 | 2014-07-16 | 郑州磨料磨具磨削研究所有限公司 | Injection molding formula and injection molding method for ceramic bond superhard material grinding tool |
CN105200229A (en) * | 2014-06-11 | 2015-12-30 | 鞍钢股份有限公司 | Mixing and granulating method for improving sintering |
CN104669131A (en) * | 2015-02-16 | 2015-06-03 | 江西峰竺新材料科技有限公司 | Calcium sulfate whisker reinforced resin grinding wheel and preparation method thereof |
CN205097392U (en) * | 2015-10-10 | 2016-03-23 | 广州道林合成材料有限公司 | Silica gel mill base continuous production system |
CN106392921A (en) * | 2016-11-24 | 2017-02-15 | 东莞市金利威磨料磨具有限公司 | Formula of elastic grinding piece and machining method thereof |
Non-Patent Citations (1)
Title |
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(苏)JI.M.哈夫金: "《硅酸盐砖生产工艺》", 30 January 1984 * |
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Application publication date: 20181123 |
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