CN108856674A - The big package power casing compression mod of thin-walled push-off device again - Google Patents
The big package power casing compression mod of thin-walled push-off device again Download PDFInfo
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- CN108856674A CN108856674A CN201811051827.XA CN201811051827A CN108856674A CN 108856674 A CN108856674 A CN 108856674A CN 201811051827 A CN201811051827 A CN 201811051827A CN 108856674 A CN108856674 A CN 108856674A
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- push
- rod
- push rod
- outer rim
- group part
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- 230000006835 compression Effects 0.000 title claims abstract description 21
- 238000007906 compression Methods 0.000 title claims abstract description 21
- 238000005266 casting Methods 0.000 claims abstract description 46
- 210000003205 muscle Anatomy 0.000 claims description 30
- 239000007787 solid Substances 0.000 claims description 11
- 230000008450 motivation Effects 0.000 claims 1
- 238000004512 die casting Methods 0.000 description 8
- 230000008901 benefit Effects 0.000 description 4
- 230000000694 effects Effects 0.000 description 4
- 238000000465 moulding Methods 0.000 description 4
- 238000000034 method Methods 0.000 description 3
- 229910000838 Al alloy Inorganic materials 0.000 description 2
- 238000002347 injection Methods 0.000 description 2
- 239000007924 injection Substances 0.000 description 2
- 238000005096 rolling process Methods 0.000 description 2
- 230000001360 synchronised effect Effects 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 241000196324 Embryophyta Species 0.000 description 1
- 108010068370 Glutens Proteins 0.000 description 1
- 241000233855 Orchidaceae Species 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 230000015556 catabolic process Effects 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 239000012141 concentrate Substances 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 238000013467 fragmentation Methods 0.000 description 1
- 238000006062 fragmentation reaction Methods 0.000 description 1
- 235000021312 gluten Nutrition 0.000 description 1
- 238000003780 insertion Methods 0.000 description 1
- 230000037431 insertion Effects 0.000 description 1
- 238000005304 joining Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 230000002028 premature Effects 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 238000012916 structural analysis Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D17/00—Pressure die casting or injection die casting, i.e. casting in which the metal is forced into a mould under high pressure
- B22D17/20—Accessories: Details
- B22D17/22—Dies; Die plates; Die supports; Cooling equipment for dies; Accessories for loosening and ejecting castings from dies
- B22D17/2236—Equipment for loosening or ejecting castings from dies
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D17/00—Pressure die casting or injection die casting, i.e. casting in which the metal is forced into a mould under high pressure
- B22D17/20—Accessories: Details
- B22D17/22—Dies; Die plates; Die supports; Cooling equipment for dies; Accessories for loosening and ejecting castings from dies
- B22D17/2272—Sprue channels
Abstract
The present invention discloses a kind of big package power casing compression mod of thin-walled push-off device again, including fixed mold, is pushed forward board group part, pusher board group part, pusher plate push rod, interior outer rim push-rod assembly, dynamic model component, inner mold core, outer rim cartridge type core, insert, pusher plate, swing rod and connecting rod；Eject the first stage：Pusher plate components drive is pushed forward board group part, and pusher plate push rod pushes insert by pusher plate, and synchronously interior outer rim push-rod assembly pushes casing casting to be detached from inner mold core and outer rim cartridge type core；Eject second stage：One end of pusher plate components drive swing rod is rotated around one end of connecting rod, and then the other end promotion of swing rod is pushed forward the advanced pusher board group part of board group part and moves forward, and interior outer rim push-rod assembly starts that casing casting is pushed to be detached from insert；Eject the phase III：The other end of swing rod turns to extreme position, and casing casting completely disengages insert.The present invention is suitable for produce that integral strength is low, outer rim barrel is thin and grow and casing casting that package power is big.
Description
Technical field
The present invention relates to die casting more particularly to a kind of big package power casing compression mod of thin-walled push-off devices again.
Background technique
The casing of single flange axial fan is aluminium alloy (YL102) die casting.As shown in Figure 1, the casting is in structure,
It is to be cut by the circle of three φ 5 between interior outer rim by inner edge end cap and outer marginal zone flange cylinder type part composite construction dimerous
Gluten is connected.Its feature is that integral strength is low, outer rim barrel is thin and long and package power is big.According to traditional full push rod
Ejecting mechanism, then the ejection force in outside can only be placed at most marginal flange tab beside (φ 4.5) mounting hole.It is such
As a result can lead to the failure because casting barrel lug is broken in ejection, it is necessary to using oscillating rod type again ejecting mechanism to get rid of
It is released again from type chamber by casting after barrel and the big package power of type core.
It is required to meet user, the fan casing wall thickness only 1mm, and mounting flange thickness 4mm, intersection's intensity phase
Poor great disparity, it is easily chipping when stress at this there are serious stress concentration, and this greatly increases mold design
Difficulty, in order to guarantee casing casting molding ejection it is indeformable, it is necessary to take measures on ejecting mechanism.
From the structural analysis of casing it is found that since inner edge small end cover and outer rim flange exist together side, therefore mold cavity is arranged
It is to have no alternative but in dynamic model but is also unique selection.According to traditional full push rod or pusher plate mechanism, the former can be because of φ 102
The powerful package power of barrel makes the 104 outer tube wall root φ and outer rim flange connection place formed biggish stress concentrate and by outer lot or luck by which people are brought together
Orchid top is broken；Although the latter can deviate from entire casing casting from the large-scale core of φ 102, machine shell cavity itself is fastened on pusher plate
On, this means that casing casting can not deviate from type chamber forever.Therefore the difficult point of the compression mod is that how not damage machine
Smooth pushing out casting in the case where shell.
Summary of the invention
In order to again release casting from type chamber after the big package power for getting rid of barrel and type core, the invention proposes one
Plant the big package power casing compression mod of thin-walled push-off device again.
The technical scheme adopted by the invention is that：
A kind of big package power casing compression mod of thin-walled push-off device again, including solid plate, fixed mold, be pushed forward board group part,
Pusher board group part, pusher plate push rod, interior outer rim push-rod assembly, dynamic model component, inner mold core, outer rim cartridge type core, insert, push piece
Plate, swing rod and connecting rod；The fixed mold is mounted on the solid plate；The inner mold core, outer rim cartridge type core and the dynamic model
Mold insert nested setting from the inside to the outside, and mold cavity is formed in conjunction with the fixed mold；The dynamic model component is fixed described interior
Type core and the outer rim cartridge type core；Described to be pushed forward the fixed interior outer rim push-rod assembly of board group part, the pusher board group part is fixed
The pusher plate push rod；One end of the swing rod and one end of the connecting rod are rotatablely connected, and the other end of the connecting rod is fixed on
On the dynamic model component；
When ejecting the first stage：Board group part is pushed forward described in the pusher plate components drive, the pusher plate push rod passes through institute
State pusher plate and push the insert, synchronously the interior outer rim push-rod assembly push casing casting be detached from the inner mold core and
The outer rim cartridge type core；When ejecting second stage：One end of swing rod described in the pusher plate components drive is around the one of the connecting rod
End rotation, and then the pusher board group part forward movement in advance of board group part is pushed forward described in the other end promotion of the swing rod, it is described
Interior outer rim push-rod assembly starts that the casing casting is pushed to be detached from the insert；When ejecting the phase III：The swing rod
The other end turns to extreme position, and the casing casting completely disengages the insert.
Preferably, the interior outer rim push-rod assembly includes inner edge push rod, muscle push rod, flange outer rim push rod and the sprue
Push rod；It is described to be pushed forward the fixed inner edge push rod of board group part, muscle push rod, flange outer rim push rod and the sprue push rod.
A kind of big package power casing compression mod of thin-walled push-off device again, including cover half is pulled, fixed mold, be pushed forward board group part,
Pusher board group part, pusher plate push rod, sprue push rod, flange outer rim push rod, muscle push rod, inner edge push rod, dynamic model component, inner mold
Core, outer rim cartridge type core, insert, pusher plate, bearing chamber pass core, mounting hole pattern core, swing rod and connecting rod；The fixed mold
It is mounted on the solid plate；The bearing chamber pass core and the mounting hole pattern core are mounted on the fixed mold；It is described
The nested setting from the inside to the outside of inner mold core, outer rim cartridge type core and the insert, and in conjunction with the fixed mold, bearing chamber hole
Type core and the mounting hole pattern core form mold cavity；The fixed inner mold core of the dynamic model component and the outer rim cartridge type core；
It is described to be pushed forward the fixed inner edge push rod of board group part, muscle push rod, flange outer rim push rod and the sprue push rod, the rear push plate
The fixed pusher plate push rod of component；One end of one end of the swing rod and the connecting rod is rotatablely connected, the connecting rod it is another
End is fixed on the dynamic model component；
When ejecting the first stage：Board group part is pushed forward described in the pusher plate components drive, the pusher plate push rod passes through institute
It states pusher plate and pushes the insert, synchronously the inner edge push rod, muscle push rod, flange outer rim push rod and the sprue push away
Bar pushes casing casting to be detached from the inner mold core and the outer rim cartridge type core；When ejecting second stage：The pusher board group part pushes away
The one end for moving the swing rod is rotated around one end of the connecting rod, and then it is super to be pushed forward board group part described in the other end promotion of the swing rod
The preceding pusher board group part moves forward, and the inner edge push rod, muscle push rod, flange outer rim push rod and the sprue push rod start
The casing casting is pushed to be detached from the insert；When ejecting the phase III：The other end of the swing rod turns to limit position
When setting, the casing casting completely disengages the insert.
Preferably, the swing rod includes the first flanging and the second flanging, one end and the connecting rod of first flanging
Other end rotation connection, the other end of first flanging are connect with one end of second flanging；First flanging and institute
State 90 ° of angle > between the second flanging and less than 180 °；When the surface of the pusher board group part is concordant with second flanging
When, the pusher board group part starts that the swing rod is pushed to rotate around the other end of the connecting rod；When the table of the pusher board group part
When face is concordant with first flanging, the swing rod turns to extreme position.
Preferably, the both ends of second flanging and one end of first flanging are equipped with idler wheel, the pusher board group
Part pushes the swing rod to rotate around one end of the connecting rod by the idler wheel.
Preferably, the angle between first flanging and second flanging is 135 °.
Preferably, the other end of the connecting rod is equipped with tenon, correspondingly the dynamic model component is equipped with groove, the tenon
It is embedded in the groove.
Preferably, the cover half, which is pulled, is equipped with side gate, the side gate is equipped with sprue bush.
Preferably, the end face of the outer rim cartridge type core is equipped with several uniformly distributed dozzles.
Preferably, including dozzle push rod；Described be pushed forward fixes dozzle push rod described in board group part；Eject the first rank
Duan Shi, the inner edge push rod, muscle push rod, flange outer rim push rod, sprue push rod and the dozzle push rod push the machine
Shell casting is detached from the inner mold core and the outer rim cartridge type core.
Preferably, the pusher board group part includes rear push plate and rear push-rod fixed plate, push plate and the rear push-rod afterwards
Fixed plate is fixedly connected by screw；The head of the pusher plate push rod is installed on the counterbore of the rear push-rod fixed plate, and
Abut the rear push plate；When ejecting second stage, the rear push plate pushes the other end of the swing rod around the another of the connecting rod
End rotation, and then the forward movement of board group part is pushed forward described in the other end promotion of the swing rod.
Preferably, the board group part that is pushed forward includes preceding push plate and preceding ejector pin retaining plate, the preceding push plate and the preceding push rod
Fixed plate is fixedly connected by screw；The head of the inner edge push rod, muscle push rod, flange outer rim push rod and the sprue push rod
It is installed on the counterbore of the preceding ejector pin retaining plate, and abuts the preceding push plate.
Preferably, including push plate guide post, the fixed push plate guide post of the dynamic model component；Described be pushed forward on board group part is installed
There is preceding ejector guide pillar, rear ejector guide pillar is installed on the pusher board group part, the push plate guide post runs through the preceding ejector guide pillar
With the rear ejector guide pillar.
Preferably, include release link, it is described to be pushed forward the fixed release link of board group part；The release link runs through the dynamic model
Component and the pusher plate.
Compared with prior art, the method have the benefit that：
The present invention is low suitable for die casting integral strength, outer rim barrel is thin and long and big package power casing casting, can
It is released again from type chamber by casting after the big package power for getting rid of barrel and type core；
The configuration of the present invention is simple is reliable, can eject after shaping the flange casing casting too greatly different with barrel thickness；
One end of connecting rod is fixedly connected by screw with dynamic model component, is also embedded in corresponding recesses by tenon, and be subject to spiral shell
Nail locking, can be such that the rigidity of connecting rod and non-deformability is obviously improved in this way；
Swing rod is being mounted with that (both ends of the first flanging and the second flanging are mounted on rolling to two idler wheels with rear push plate contact position
Wheel, wherein the idler wheel of junction shares), it can minimize in work in this way with the hard friction of rear push plate and impact, make
Swing rod is relatively steady around the rotation of pitman shaft；
Present invention employs the convenient side gate charging of cast gate is gone, poured by increasing auxiliary in the end face of outer rim cartridge type core
Mouthful, required filling flow is effectively compensated for, preferable effect is received.
Detailed description of the invention
Fig. 1 is the structure chart of the casing part of one embodiment of the invention；
Fig. 2 is the structure chart of the big package power casing compression mod of the thin-walled push-off device again of one embodiment of the invention；
Fig. 3 is the status diagram of the ejecting mechanism of one embodiment of the invention；
Fig. 4 is the structure chart of the insert of one embodiment of the invention；
Fig. 5 is the structure chart of the outer rim cartridge type core of one embodiment of the invention；
Fig. 6 is the structure chart of the fixed mold of one embodiment of the invention；
Fig. 7 is the structure chart of the swing rod of one embodiment of the invention；
Fig. 8 is the cross-sectional view of the idler wheel of one embodiment of the invention；
Fig. 9 is the structure chart of the connecting rod of one embodiment of the invention.
In figure, 1- sprue bush；2- outer rim cartridge type core；3- inner mold core；4- bearing chamber pass core；The inner edge 5- push rod；6- muscle pushes away
Bar；7- mounting hole pattern core；8- fixed mold；9- insert；10- fixed guide bushing；11- cover half is pulled；12- dynamic model guide post；13- is dynamic
Mould guide sleeve；14- release link；15- pusher plate；16- pusher plate push rod；17- moving template；18- fastening screw；19- dynamic model cover board；
20- flange outer rim push rod；21- push plate guide post；Ejector pin retaining plate before 22-；Push plate before 23-；24- rear push-rod fixed plate；25- is pushed forward
Plate guide sleeve；Ejector guide pillar after 26-；Push plate after 27-；28- bottom plate；29- socket cap screw；30- idler wheel；31- swing rod；
32- shaft；33- connecting rod；34- socket cap screw；35- socket cap screw；36- muscle push rod；37- sprue pushes away
Bar.
Specific embodiment
To make the object, technical solutions and advantages of the present invention clearer, below in conjunction with attached drawing to each reality of the invention
The mode of applying is explained in detail.
Please be shown in comprehensive reference Fig. 1 to Fig. 9, a kind of big package power casing compression mod push-off device, including cover half again of thin-walled
Plate 11, fixed mold 8 are pushed forward board group part, are pusher board group part, pusher plate push rod 16, interior outer rim push-rod assembly, dynamic model component, interior
Type core 3, outer rim cartridge type core 2, insert 9, pusher plate 15, swing rod 31 and connecting rod 33；Fixed mold 8 is mounted on solid plate 11
On；The nested setting from the inside to the outside of inner mold core 3, outer rim cartridge type core 2 and insert 9, and fixed mold 8 is combined to form mould type
Chamber；The fixed inner mold core 3 of dynamic model component and outer rim cartridge type core 2；It is pushed forward the fixed interior outer rim push-rod assembly of board group part, pusher board group part is solid
Determine pusher plate push rod 16；One end of swing rod 31 and one end of connecting rod 33 are rotatablely connected, and the other end of connecting rod 33 is fixed on dynamic model group
On part；
When ejecting the first stage：Pusher plate components drive is pushed forward board group part, and pusher plate push rod 16 is pushed by pusher plate 15
Insert 9, synchronously interior outer rim push-rod assembly pushes casing casting to be detached from inner mold core 3 and outer rim cartridge type core 2；Eject second-order
Duan Shi：One end of pusher plate components drive swing rod 31 is rotated around one end of connecting rod 33, and then the other end promotion of swing rod 31 is pushed forward
The advanced pusher board group part of board group part moves forward, and interior outer rim push-rod assembly starts that casing casting is pushed to be detached from insert 9；Ejection
When the phase III：The other end of swing rod 31 turns to extreme position, and casing casting completely disengages insert 9.
In one embodiment of the invention, interior outer rim push-rod assembly includes inner edge push rod 5, muscle push rod (6,36), flange
Outer rim push rod 20 and sprue push rod 37；It is pushed forward board group part fixed inner edge push rod 5, muscle push rod (6,36), flange outer rim push rod 20
With sprue push rod 37.
Please be shown in comprehensive reference Fig. 1 to Fig. 9, a kind of big package power casing compression mod push-off device, including cover half again of thin-walled
Pull, fixed mold 8, be pushed forward board group part, pusher board group part, pusher plate push rod 16, sprue push rod 37, flange outer rim push rod 20,
Muscle push rod (6,36), inner edge push rod 5, dynamic model component, inner mold core 3, outer rim cartridge type core 2, insert 9, pusher plate 15, bearing chamber
Pass core 4, mounting hole pattern core 7, swing rod 31 and connecting rod 33；Fixed mold 8 is mounted on solid plate 11；4 He of bearing chamber pass core
Mounting hole pattern core 7 is mounted on fixed mold 8；The nested setting from the inside to the outside of inner mold core 3, outer rim cartridge type core 2 and insert 9,
And mold cavity is formed in conjunction with fixed mold 8, bearing chamber pass core 4 and mounting hole pattern core 7；Dynamic model component fixes inner mold core 3
With outer rim cartridge type core 2；It is pushed forward the fixed inner edge push rod 5 of board group part, muscle push rod (6,36), flange outer rim push rod 20 and sprue push rod
37, the fixed pusher plate push rod 16 of pusher board group part；One end of swing rod 31 and one end of connecting rod 33 are rotatablely connected, connecting rod 33 it is another
End is fixed on dynamic model component；
When ejecting the first stage：Pusher plate components drive is pushed forward board group part, and pusher plate push rod 16 is pushed by pusher plate 15
Insert 9, synchronously inner edge push rod 5, muscle push rod (6,36), flange outer rim push rod 20 and sprue push rod 37 push casing casting
Part is detached from inner mold core 3 and outer rim cartridge type core 2；When ejecting second stage：One end of pusher plate components drive swing rod 31 is around connecting rod 33
One end rotation, and then the other end promotion of swing rod 31 is pushed forward the advanced pusher board group part of board group part and moves forward, inner edge push rod 5,
Muscle push rod (6,36), flange outer rim push rod 20 and sprue push rod 37 start that casing casting is pushed to be detached from insert 9；Ejection the
When three stages：When the other end of swing rod 31 turns to extreme position, casing casting completely disengages insert 9.
In one embodiment of the invention, the ejecting mechanism again that swing rod 31 and connecting rod 33 form is two groups, is distributed in again
The symmetric position of push-off device, but invention is not limited thereto.
In one embodiment of the invention, swing rod 31 include the first flanging and the second flanging, one end of the first flanging with
The other end of connecting rod 33 is rotatablely connected, and the other end of the first flanging is connect with one end of the second flanging；First flanging and the second folding
90 ° of angle > between side and less than 180 °；When the surface of pusher board group part is concordant with the second flanging, pusher board group part starts
Swing rod 31 is pushed to rotate around the other end of connecting rod 33；When the surface of pusher board group part is concordant with the first flanging, swing rod 31 is rotated
To extreme position.
In one embodiment of the invention, the both ends of the second flanging and one end of the first flanging are equipped with idler wheel 30, after
Push plate component pushes swing rod 31 to rotate around one end of connecting rod 33 by idler wheel 30.
In one embodiment of the invention, the angle between the first flanging and the second flanging is 135 °.
In one embodiment of the invention, the other end of connecting rod 33 is equipped with tenon, and correspondingly dynamic model component is equipped with recessed
Slot, tenon are embedded in groove.
In one embodiment of the invention, cover half, which is pulled, is equipped with side gate, and side gate is equipped with sprue bush 1.As Fig. 2 can
To know, running gate system uses side gate, and it is fed by outer rim flange, is filled inwardly by three dowels, such three companies
Connect the ingate that muscle just acts as inner edge entity.The great advantage for selecting side gate is that cast gate is convenient.
In one embodiment of the invention, the end face of outer rim cartridge type core 2 is equipped with several uniformly distributed dozzles.By Fig. 2
Left figure is it is found that a muscle in only face constant current road is most smooth channel, and remaining two muscle is flowing back into after hitting
Row filling, because the pressure loss is very big, therefore must add three pieces dozzle (shown in Fig. 5) and can smoothly complete and fill type, casing surface
Acceptable quality.
In one embodiment of the invention, including dozzle push rod；It is pushed forward the fixed dozzle push rod of board group part；Top
Out when the first stage, inner edge push rod 5, muscle push rod (6,36), flange outer rim push rod 20, sprue push rod 37 and dozzle push rod
Casing casting is pushed to be detached from inner mold core 3 and outer rim cartridge type core 2.In the design, the bottom of the dozzle of outer rim cartridge type core 2 is equipped with
Through-hole, including two kinds of aperture sections, close to the aperture of dozzle, section is less than the aperture section far from dozzle, and effect is to reduce
Cored hole and push rod rub over long distances and the clearance fit length of premature breakdown push rod, general push rod and corresponding aperture takes rod diameter
1.5-2 times.
In one embodiment of the invention, pusher board group part includes rear push plate 27 and rear push-rod fixed plate 24, rear push plate
27 are fixedly connected with rear push-rod fixed plate 24 by socket cap screw 29；The head of pusher plate push rod 16 is installed on pusher
On the counterbore of bar fixed plate 24, and push plate 27 after abutting；When ejecting second stage, rear push plate 27 push the other end of swing rod 31 around
The other end of connecting rod 33 rotates, and then the other end promotion of swing rod 31 is pushed forward the forward movement of board group part.
In one embodiment of the invention, being pushed forward board group part includes preceding push plate 23 and preceding ejector pin retaining plate 22, preceding push plate
23 are fixedly connected with preceding ejector pin retaining plate 22 by screw；Inner edge push rod 5, muscle push rod (6,36), flange outer rim push rod 20 and straight
Before the head of running channel push rod 37 is installed on the counterbore of ejector pin retaining plate 22, and abut preceding push plate 23.
In one embodiment of the invention, including push plate guide post 21, dynamic model component fix push plate guide post 21；It is pushed forward board group
Preceding ejector guide pillar 25 is installed on part, rear ejector guide pillar 26 is installed on pusher board group part, push plate guide post 21 is led through preceding push plate
Set 25 and rear ejector guide pillar 26.
In one embodiment of the invention, including release link 14, it is pushed forward board group part fixed reset bar 14；Release link 14 is passed through
Wear dynamic model component and pusher plate 15.
In one embodiment of the invention, including bottom plate 28, bottom plate 28 pass through the fixed dynamic model component of fastening screw 18.
In one embodiment of the invention, including dynamic model guide post 12, cover half are pulled equipped with fixed guide bushing 10, pusher plate 15
It is equipped with dynamic model guide sleeve 13；Dynamic model component fixes dynamic model guide post 12, and dynamic model guide post 12 runs through fixed guide bushing 10 and dynamic model guide sleeve 13.
In one embodiment of the invention, dynamic model component includes dynamic model cover board 19 and moving template 17,12 He of dynamic model guide post
The head of outer rim cartridge type core 2 is mounted in the counterbore of moving template 17, and is connected on dynamic model cover board 19；Dynamic model cover board 19 and dynamic model
Plate 17 is fastenedly connected by socket cap screw 34；Dynamic model cover board 19 and moving template 17 pass through fastening screw 18 and are fixed on bottom
On plate 28.
In one embodiment of the invention, the other end of connecting rod 33 is fixed on dynamic model by socket cap screw 35
On plate 17, in addition to this, tenon is arranged in the middle position of connecting rod 33, and groove is arranged on dynamic model cover board 19, so as to tenon insertion
In groove, and it is subject to socket cap screw locking.
As shown in Fig. 2, increasing one group of push plate (rear push-rod fixed plate 24 and rear push plate 27), two groups of front and back in ejecting mechanism
The movement velocity difference of push plate relies on swing rod 31 to realize, the basic principle is that：(1) the ejection cylinder piston rod of die casting machine pushes pusher
Plate 27, at this time preceding ejector pin retaining plate 22, preceding push plate 23, rear push-rod fixed plate 24 and rear push plate 27 and all push rods being installed on it
It pushes ahead simultaneously, make pusher plate 15 (being pushed by pusher plate push rod 16) and remaining push rod while pushing casting disengaging type core, it is complete
It is demoulded at first time；(2) die casting machine ejection cylinder piston rod continuation pushes forward, and rear push plate 27, which has contacted, to be mounted on swing rod 31
Idler wheel 30 due to the effect of 135 ° of angles of swing rod make that inner edge push rod 5, muscle push rod (6,36), flange outer rim push rod are installed
20, muscle push rod (6,36), sprue push rod 37 the distance that board group part travels forward that is pushed forward surmount 16 (pusher plate of pusher plate push rod
15 are pushed by it) the distance S that travels forward0, thus casting generates relative displacement, casting with the type chamber being mounted in pusher plate 15
Smoothly demoulding.
As shown in figure 3, ejection first stage pusher plate push rod 16 and interior outer rim push-rod assembly ejection apart from identical,
Illustrate release of the pusher plate 15 with ejector half chamber in this course with the release of interior outer rim push-rod assembly be it is synchronous, the purpose is to
Casing casting first can smoothly be deviate from dynamic mould core；It has been touched in the second stage swing rod 31 of ejection, when swing rod 31 is around connecting rod
33 shafts 32 when going to shown position interior outer rim push-rod assembly will start Lead conditions；At 31 turns of phase III swing rod of ejection
It moves to the limit, the ejection distance So of the advanced pusher plate push rod 16 of interior outer rim push-rod assembly, specific calculating process are as follows at this time：
(1) S it is critical=L1Sin45°-L1Sin(45°-arcSin5/L2)=
=35 × 0.707-35 × Sin (45 ° of-Sin-15/42.5)=24.7-21.7=3
(2) the ejection distance S=5+L of pusher plate push rod 161Sin45 °=5+35 × 0.707=29.8
(3) the ejection distance Sz=(L of interior outer rim push rod1+L2) Sin45 °=
=(35+42.5) × 0.707=54.8
(4) the ejection distance So=Sz-S=54.8-29.8=25 of the advanced pusher plate push rod 16 of interior outer rim push-rod assembly
The operation principle of the present invention is that：
(1) die cast
As shown in Fig. 2, the sprue bush 1 of cold pressing press-in die of the injection punch head by the aluminium alloy of melting through die casting machine, through dynamic
The crossing current of mould mold insert 9 (shown in Fig. 4) to and ingate injection mold cavity and be pressurized and (solidify mold under high pressure)；
(2) it is opened push piece
It is opened after cooling, die joint is opened, at this time since the package power of outer rim cartridge type core 2 (shown in Fig. 5) and inner mold core 3 is remote
Super fixed mold 8 (shown in Fig. 6), therefore be opened back cabinet casting and stay in dynamic model side；Start die casting machine liftout tank, rear push plate 27 is pushed away
It is dynamic, as shown in Fig. 2, (such as Fig. 9 when rear push plate 27 touches idler wheel 30 (shown in the Fig. 8) being mounted on swing rod 31 (shown in Fig. 7)
Shown, swing rod 31 is mounted on connecting rod 33,32 can be rotated around the shaft), swing rod 31 is turned to right pole from limit on the left position by side pressure
Extreme position realizes outer rim push-rod assembly in first, pusher plate 15 is synchronized by casing casting abjection dynamic mould core, with die casting
Machine ejection cylinder piston rod continues to promote, and interior outer rim push-rod assembly surmounts So to the realization of 15 movement position of pusher plate on releasing stroke
=25mm；
(3) it resets
With the progress of molding after pickup, release link 14 touches solid plate 11 first, with before the retrodicting of release link 14
Push plate 23, preceding push plate 23 successively push swing rod 31 and pusher board group part again until restoring to initial position shown in Fig. 2；
(4) next working cycles can be entered by repeating aforesaid operations.
Of the invention is mainly characterized in that：
(1) simple and reliable for structure
For seeming usual casing casting (shown in Fig. 1), but ejection difficulty after molding should not be underestimated, this is because should
The flange of casing and 104 barrel thickness of φ are too greatly different, according to traditional full push rod ejecting mechanism, then incite somebody to action in its joining place that crosses
Fragmentation caused by generation is concentrated by stress.It is released again when using two groups of push plate realizations, i.e., two groups of push plates of first stage, which synchronize, pushes away
Into pusher plate 15 and push rod resultant force are by casing casting disengaging dynamic mould core, but casing casting is remained in positioned at pusher plate 15 at this time
Type chamber in, in order to eject casing casting from type chamber, push rod must just have the advanced movement of an opposite pusher plate 15, pendulum
The swing rod swing mechanism that bar 31 and connecting rod 33 form can realize this target；
(2) connecting rod anti-loose structure
In swing rod swing mechanism shown in Fig. 2, connecting rod 33 is cantilever beam structure, and screw easily loosens after support force,
This can not only make projecting motion again fail, and more likely lead to a disaster, and a 12mm wide 10mm high is arranged in the intermediate of present connecting rod 33
Tenon, to be embedded in the corresponding groove of dynamic model cover board shown in Fig. 2 19, and be subject to left screw locking, can make to connect in this way
The rigidity and non-deformability of bar 33 are obviously improved；
(3) reduce friction, improve robust motion
As shown in fig. 7, swing rod 31 is not intended to the overall structure as in, two rollings are being mounted with rear 27 contact position of push plate
Wheel 30 (cooperates) with shaft clearance, can minimize in work in this way with the hard friction of rear push plate 27 and impact, make swing rod
31 around 33 shaft 32 of connecting rod rotation it is relatively steady.
(4) it uses and goes the convenient side gate charging of cast gate
For conventional design, the casing of the class formation generallys use the trumpet assembly fed from inner edge end cap, because in
Heart cast gate fills smooth homogeneous, be conducive to molten aluminum material by can be used as three dowels of secondary ingate from inner edge end cap to
Outer marginal zone flange cylinder type part is uniformly filled, but trumpet assembly is maximum the disadvantage is that causing inner edge end cap in the moment for breaking ingate
The deformation of end face and cast gate waste material must be cut off on lathe by special fixture.Using from outer marginal zone flange cylinder type part to inner edge
The side gate of end cap filling, its advantage is that going cast gate convenient, cover half can save one piece of de- cast gate waste material intermediate plate, but make to molding
At puzzlement be to only have the dowel of a φ 5 to may act as sprue when filling type to 56.5 inner edge end cap of φ, thus in outer rim cylinder
The end face of type core 2 increases three uniformly distributed 10mm wide dozzles (shown in Fig. 5), effectively compensates for required filling flow,
Receive preferable effect.
The foregoing is only a preferred embodiment of the present invention, but scope of protection of the present invention is not limited thereto,
In the technical scope disclosed by the present invention, any changes or substitutions that can be easily thought of by anyone skilled in the art,
It should be covered by the protection scope of the present invention.Therefore, protection scope of the present invention should be with scope of protection of the claims
Subject to.
Claims (10)
1. a kind of big package power casing compression mod of thin-walled push-off device again, which is characterized in that including solid plate, fixed mold, preceding
Push plate component, pusher board group part, pusher plate push rod, interior outer rim push-rod assembly, dynamic model component, inner mold core, outer rim cartridge type core, dynamic model
Mold insert, pusher plate, swing rod and connecting rod；The fixed mold is mounted on the solid plate；The inner mold core, outer rim cartridge type core and
The insert nested setting from the inside to the outside, and mold cavity is formed in conjunction with the fixed mold；The dynamic model component is solid
The fixed inner mold core and the outer rim cartridge type core；It is described to be pushed forward the fixed interior outer rim push-rod assembly of board group part, the rear push plate
The fixed pusher plate push rod of component；One end of one end of the swing rod and the connecting rod is rotatablely connected, the connecting rod it is another
End is fixed on the dynamic model component；
When ejecting the first stage：Board group part is pushed forward described in the pusher plate components drive, the pusher plate push rod is pushed away by described
Part plate pushes the insert, and synchronously the interior outer rim push-rod assembly pushes casing casting to be detached from the inner mold core and described
Outer rim cartridge type core；When ejecting second stage：One end of swing rod described in the pusher plate components drive turns around one end of the connecting rod
It is dynamic, and then the pusher board group part forward movement in advance of board group part is pushed forward described in the other end promotion of the swing rod, it is described inside and outside
Edge push-rod assembly starts that the casing casting is pushed to be detached from the insert；When ejecting the phase III：The swing rod it is another
End turns to extreme position, and the casing casting completely disengages the insert.
2. a kind of big package power casing compression mod of thin-walled according to claim 1 push-off device again, which is characterized in that described
Interior outer rim push-rod assembly includes inner edge push rod, muscle push rod, flange outer rim push rod and the sprue push rod；It is described to be pushed forward board group part
The fixed inner edge push rod, muscle push rod, flange outer rim push rod and the sprue push rod.
3. a kind of big package power casing compression mod of thin-walled push-off device again, which is characterized in that pulled including cover half, is fixed mold, preceding
Push plate component, pusher board group part, pusher plate push rod, sprue push rod, flange outer rim push rod, muscle push rod, inner edge push rod, dynamic model group
Part, inner mold core, outer rim cartridge type core, insert, pusher plate, bearing chamber pass core, mounting hole pattern core, swing rod and connecting rod；It is described
Fixed mold is mounted on the solid plate；The bearing chamber pass core and the mounting hole pattern core are mounted on the fixed mold
On；The inner mold core, outer rim cartridge type core and the insert from the inside to the outside it is nested setting, and in conjunction with the fixed mold,
Bearing chamber pass core and the mounting hole pattern core form mold cavity；The fixed inner mold core of the dynamic model component and the outer rim
Cartridge type core；It is described to be pushed forward the fixed inner edge push rod of board group part, muscle push rod, flange outer rim push rod and the sprue push rod, institute
State the fixed pusher plate push rod of pusher board group part；One end of the swing rod and one end of the connecting rod are rotatablely connected, the company
The other end of bar is fixed on the dynamic model component；
When ejecting the first stage：Board group part is pushed forward described in the pusher plate components drive, the pusher plate push rod is pushed away by described
Part plate pushes the insert, and synchronously the inner edge push rod, muscle push rod, flange outer rim push rod and the sprue push rod push away
Motivation shell casting is detached from the inner mold core and the outer rim cartridge type core；When ejecting second stage：Pusher plate components drive institute
The one end for stating swing rod is rotated around one end of the connecting rod, and then is pushed forward the advanced institute of board group part described in the other end promotion of the swing rod
The forward movement of pusher board group part is stated, the inner edge push rod, muscle push rod, flange outer rim push rod and the sprue push rod start to push
The casing casting is detached from the insert；When ejecting the phase III：When the other end of the swing rod turns to extreme position,
The casing casting completely disengages the insert.
4. a kind of big package power casing compression mod of thin-walled according to claim 3 push-off device again, which is characterized in that described
Swing rod includes the first flanging and the second flanging, and one end of first flanging and the other end of the connecting rod are rotatablely connected, described
The other end of first flanging is connect with one end of second flanging；Angle between first flanging and second flanging
90 ° of > and less than 180 °；When the surface of the pusher board group part is concordant with second flanging, the pusher board group part starts
The swing rod is pushed to rotate around the other end of the connecting rod；When the surface of the pusher board group part is concordant with first flanging
When, the swing rod turns to extreme position.
5. a kind of big package power casing compression mod of thin-walled according to claim 4 push-off device again, which is characterized in that described
The both ends of second flanging and one end of first flanging are equipped with idler wheel, and the pusher board group part pushes institute by the idler wheel
Swing rod is stated to rotate around one end of the connecting rod.
6. a kind of big package power casing compression mod of thin-walled according to claim 4 push-off device again, which is characterized in that described
Angle between first flanging and second flanging is 135 °.
7. a kind of big package power casing compression mod of thin-walled according to claim 3 push-off device again, which is characterized in that described
The other end of connecting rod is equipped with tenon, and correspondingly the dynamic model component is equipped with groove, and the tenon is embedded in the groove.
8. a kind of big package power casing compression mod of thin-walled according to claim 3 push-off device again, which is characterized in that described
Cover half, which is pulled, is equipped with side gate, and the side gate is equipped with sprue bush.
9. a kind of big package power casing compression mod of thin-walled according to claim 8 push-off device again, which is characterized in that described
The end face of outer rim cartridge type core is equipped with several uniformly distributed dozzles.
10. a kind of big package power casing compression mod of thin-walled according to claim 9 push-off device again, which is characterized in that packet
Include dozzle push rod；Described be pushed forward fixes dozzle push rod described in board group part；When ejecting the first stage, the inner edge is pushed away
Bar, muscle push rod, flange outer rim push rod, sprue push rod and the dozzle push rod push the casing casting to be detached from described
Type core and the outer rim cartridge type core.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811051827.XA CN108856674B (en) | 2018-09-10 | 2018-09-10 | Thin-wall large-packing-force casing die casting mould re-pushing device |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811051827.XA CN108856674B (en) | 2018-09-10 | 2018-09-10 | Thin-wall large-packing-force casing die casting mould re-pushing device |
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| CN108856674B CN108856674B (en) | 2024-02-02 |
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| CN108856674B (en) | 2024-02-02 |
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