CN108855237A - Porous alumina carrier and preparation method thereof and silver catalyst and application - Google Patents

Porous alumina carrier and preparation method thereof and silver catalyst and application Download PDF

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Publication number
CN108855237A
CN108855237A CN201710338912.3A CN201710338912A CN108855237A CN 108855237 A CN108855237 A CN 108855237A CN 201710338912 A CN201710338912 A CN 201710338912A CN 108855237 A CN108855237 A CN 108855237A
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carrier
weight
catalyst
component
silver
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Inventor
林强
韩红苓
孙欣欣
李金兵
代武军
汤之强
任冬梅
王淑娟
李淑云
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Sinopec Beijing Research Institute of Chemical Industry
China Petroleum and Chemical Corp
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Sinopec Beijing Research Institute of Chemical Industry
China Petroleum and Chemical Corp
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Priority to CN201710338912.3A priority Critical patent/CN108855237A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J21/00Catalysts comprising the elements, oxides, or hydroxides of magnesium, boron, aluminium, carbon, silicon, titanium, zirconium, or hafnium
    • B01J21/02Boron or aluminium; Oxides or hydroxides thereof
    • B01J21/04Alumina
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J23/00Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
    • B01J23/02Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the alkali- or alkaline earth metals or beryllium
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J23/00Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
    • B01J23/38Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of noble metals
    • B01J23/54Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of noble metals combined with metals, oxides or hydroxides provided for in groups B01J23/02 - B01J23/36
    • B01J23/66Silver or gold
    • B01J23/68Silver or gold with arsenic, antimony, bismuth, vanadium, niobium, tantalum, polonium, chromium, molybdenum, tungsten, manganese, technetium or rhenium
    • B01J23/688Silver or gold with arsenic, antimony, bismuth, vanadium, niobium, tantalum, polonium, chromium, molybdenum, tungsten, manganese, technetium or rhenium with manganese, technetium or rhenium
    • B01J35/612
    • B01J35/635
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07DHETEROCYCLIC COMPOUNDS
    • C07D301/00Preparation of oxiranes
    • C07D301/02Synthesis of the oxirane ring
    • C07D301/03Synthesis of the oxirane ring by oxidation of unsaturated compounds, or of mixtures of unsaturated and saturated compounds
    • C07D301/04Synthesis of the oxirane ring by oxidation of unsaturated compounds, or of mixtures of unsaturated and saturated compounds with air or molecular oxygen
    • C07D301/08Synthesis of the oxirane ring by oxidation of unsaturated compounds, or of mixtures of unsaturated and saturated compounds with air or molecular oxygen in the gaseous phase
    • C07D301/10Synthesis of the oxirane ring by oxidation of unsaturated compounds, or of mixtures of unsaturated and saturated compounds with air or molecular oxygen in the gaseous phase with catalysts containing silver or gold
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07DHETEROCYCLIC COMPOUNDS
    • C07D303/00Compounds containing three-membered rings having one oxygen atom as the only ring hetero atom
    • C07D303/02Compounds containing oxirane rings
    • C07D303/04Compounds containing oxirane rings containing only hydrogen and carbon atoms in addition to the ring oxygen atoms
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J2523/00Constitutive chemical elements of heterogeneous catalysts
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P20/00Technologies relating to chemical industry
    • Y02P20/50Improvements relating to the production of bulk chemicals
    • Y02P20/52Improvements relating to the production of bulk chemicals using catalysts, e.g. selective catalysts

Abstract

The invention belongs to catalyst carrier field, it is related to a kind of porous alumina carrier and preparation method thereof and silver catalyst and application.The method for preparing porous alumina carrier includes the following steps:Step A forms the mixture comprising following component:I, hydrated alumina;The synthesis high score subclass thickener for being 0.05-30wt% based on component i weight;The binder for being 15~60wt% based on component i weight;The water for being 0-30wt% based on component i weight;The pore creating material for being 0-30wt% based on component i weight;The mineralizer for being 0-5wt% based on component i weight;The auxiliary agent for being 0-5wt% based on component i weight, the auxiliary agent are at least one of base earth metal promoter, silicon additive and zirconium auxiliary agent;Mixture obtained in step A is formed, dried and is roasted by step B.Support preparation method of the invention is simple and easy, and carrier property obtained is uniform, and quality and performance are more preferably.

Description

Porous alumina carrier and preparation method thereof and silver catalyst and application
Technical field
The present invention relates to catalyst carrier fields, more particularly, to a kind of porous alumina carrier and preparation method thereof With silver catalyst and application.
Background technique
Alumina support is a kind of worldwide widely applied carrier.Such as industrially it is used to be catalyzed ethylene epoxy Metaplasia produces the silver catalyst of ethylene oxide, and carrier is exactly to select aluminium oxide as carrier.
The primary raw material for preparing alumina support is hydrated alumina (also known as aluminium hydroxide), hydrated alumina dehydration Louis (L) Acid and basic sites can be generated, and these acid sites L are easy to absorb water and be changed into proton (B) Acid and basic sites.Aluminium oxide Crystal form type it is very much, impurity and the more or less influence of moisture, cause the surface physics of aluminium oxide, chemical property all non-in addition It is often complicated.
For the carrier that silver catalyst is selected, the carrier of silver catalyst generally selects the lesser porous α-of specific surface area Al2O3As carrier.In general, the main method for preparing silver catalyst carrier is to select a variety of different alumina powders former Material, optional addition pore creating material, binder and various additives etc. through mixing and are mediated uniformly, and then extrusion molding is difference The green body (Raschig ring, spheric granules, porous cylindrical, shape of a saddle etc.) of shape is finally made in 1200~1700 DEG C of sintering porous Heat-resisting alpha-alumina supports product, as described in patent US 5063195, US 5703001, US 5801259 etc..
After the completion of carrier preparation, then active component (and auxiliary agent) loaded on the carrier, completes silver catalyst Preparation.It is industrial that impregnating active method is generally selected to prepare silver catalyst.First with silver salt, optional various auxiliary agents and organic amine Class is configured to certain density silver-colored ammonia dipping solution, makes Ag ion and organic amine that complex reaction occur and generates silver-organic ammonia complexing Ion;Then carrier is put into maceration extract and impregnates enough time, ammonia complexing ion silver-colored in this way and various auxiliary agent ions are with solution It is impregnated into carrier surface;After leaching, it is finally putting into activation zone hot-air (or special atmosphere) activation, in activation process, The various argentiferous impregnated elements of carrier surface are by heating and gradually decomposing, under the various complicated reductions generated therewith, Silver ion reduction forms tens of to hundreds of nanometers of particle at elemental silver, and in carrier surface, to obtain finished product silver catalyst.
Above-mentioned silver catalyst is mainly used for being catalyzed ethylene epoxidizing production ethylene oxide.In the reaction, ring is mainly generated Oxidative ethane, while side reaction occurs and generates carbon dioxide and water etc..The main performance index of silver catalyst includes its activity, selection Property and stability.Wherein activity generally refers to the reaction temperature that process for ethylene oxide production reaches required when certain reaction load, Required reaction temperature is lower, and the activity of catalyst is higher;Selectivity refers to that ethylene is converted to the molal quantity of ethylene oxide in reaction The ratio between with the overall reaction molal quantity of ethylene;Stability is then the fall off rate of activity and selectivity, and fall off rate gets over small catalyst Stability it is better.
Since the commercial scale of production ethylene oxide is extremely huge, the selectivity of reaction, which increases by 1%, can all be saved largely Raw material generates huge economic benefit.Similarly, the service life of silver catalyst, that is, stability improvement also have it is aobvious The economic benefit of work.Therefore, this field expectation obtains a kind of better silver catalyst of performance, for the production of ethylene oxide, and The structure and characteristic of its carrier is even more to improve the key of silver catalyst performance.
Summary of the invention
In view of the situation of the above-mentioned prior art, the present inventor carries out alumina support and its preparation process field Research extensively and profoundly.It was found by the inventors of the present invention that suitable synthesis macromolecule is added in conventional carriers preparation process Class thickener can make carrier material form gel, to adjust carrier material rheological characteristic, increase carrier material viscosity and stablize Property, and then the shaping characteristic of carrier material is improved, and the final mass and performance of final lifting carrier product.This completes this Invention.
The first aspect of the present invention provides a kind of method for preparing porous alumina carrier, and this method comprises the following steps:
Step A forms the mixture comprising following component:
I, hydrated alumina;
Ii, based on component i weight be 0.05-30wt%, the synthesis high score subclass thickener of preferably 0.1-15wt%;
Iii, the binder for being 15~60wt% based on component i weight;
Iv, the water for being 0-30wt% based on component i weight;And
V, the pore creating material for being 0-30wt% based on component i weight;
Vi, the mineralizer for being 0-5wt% based on component i weight;
Vii, the auxiliary agent for being 0-5wt% based on component i weight, the auxiliary agent are that base earth metal promoter, silicon additive and zirconium help At least one of agent;
Mixture obtained in step A is formed, dried and is roasted by step B.
The second aspect of the present invention provides porous alumina carrier prepared by the above method.
The third aspect of the present invention provides a kind of silver catalyst of catalysis ethylene production ethylene oxide, the silver catalyst Silver and optional catalysed promoted amount comprising above-mentioned porous alumina carrier and load catalytically effective amount on this carrier Alkali metal, the alkaline-earth metal of optional catalysed promoted amount, the rhenium of optional catalysed promoted amount and the collaboration auxiliary agent of optional rhenium.
The fourth aspect of the present invention provides above-mentioned porous alumina carrier and/or silver catalyst and produces ring in alkene epoxidation Application in oxygen alkane preferably produces the application in ethylene oxide or epoxidation of propylene production propylene oxide in ethylene epoxidizing, Application particularly preferably in ethylene epoxidizing production ethylene oxide.
It is of the invention beneficial to have technical effect that:Support preparation method of the invention is simple and easy, obtained carrier-mediated Can be uniform, there is bigger specific surface area and Kong Rong, quality and performance are more preferably.Had by silver catalyst prepared by the carrier higher Selectivity and activity, can save reaction raw materials, reduce byproduct of reaction, save the cost is particularly suitable for industrially by alkene Hydrocarbon ring oxidation production epoxyalkane, especially suitable for industrially producing ethylene oxide by ethylene epoxidizing.
Other features and advantages of the present invention will then part of the detailed description can be specified.
Specific embodiment
The first aspect of the present invention provides a kind of method for preparing porous alumina carrier, and this method comprises the following steps:
Step A forms the mixture comprising following component:
I, hydrated alumina;
Ii, based on component i weight be 0.05-30wt%, the synthesis high score subclass thickener of preferably 0.1-15wt%;
Iii, the binder for being 15~60wt% based on component i weight;
It iv, based on component i weight is 0-30wt%, the preferably water of 1-20wt%;And
V, the pore creating material for being 0-30wt% based on component i weight;
Vi, the mineralizer for being 0-5wt% based on component i weight;
Vii, the auxiliary agent for being 0-5wt% based on component i weight, the auxiliary agent are that base earth metal promoter, silicon additive and zirconium help At least one of agent;
Mixture obtained in step A is formed, dried and is roasted by step B.
Synthesis high score subclass thickener of the present invention can be improved the viscosity of material, change as rheology thickening aids Become the flow behavior of material.Preferably, the synthesis high score subclass thickener is polyvinyl alcohol, polyacrylamide, vaseline, gathers Acrylic acid, polyacrylate, polyvinylpyrrolidone, polyurethane, polyethylene glycol oxide, modified paraffin resin, carbomer, modification Polyureas and low-molecular polyethylene wax it is one or more.
According to the present invention, in the specific preparation process of carrier, it can choose and be directly added into suitable synthesis high score subclass Thickener, also can choose first will synthesis high score subclass thickener it is soluble in water, after being made into the hydrosol (gel), be then added to it In his carrier material.
In method of the present invention, hydrated alumina is as alumina raw material, and the hydrated alumina is at least Including one water A1 of vacation2O3, preferably three water A12O3With one water A1 of vacation2O3, and the three water A12O3With one water A1 of vacation2O3Weight Than being 0.5~16:1, preferably 1~6:1.The size of the hydrated alumina is not particularly limited in the present invention, and described three Water A12O3It such as can be 50-500 mesh, the false water A12O3It can be to be more than 200 mesh.
The binder is inorganic acid, preferably nitric acid, further preferably aqueous solution of nitric acid, wherein the weight of nitric acid and water Than being 1:1.25-1:10, to provide binder and water simultaneously, additional amount is adjusted according to the amount of hydrated alumina, when The hydrated alumina includes one water A1 of vacation2O3When, binder and a false water can be partly or entirely replaced with Aluminum sol A12O3
In method of the present invention, optional that pore creating material is added in step A, the pore creating material is selected from can after-flame At least one of carbonaceous material, preferably at least one of petroleum coke, carbon dust and graphite.Carbonaceous material is in roasting process Oxidation generates gas evolution, so as to form macropore in the carrier.
Also optional to be added mineralizer in step, the mineralizer is fluoride-mineralization agent, selected from hydrogen fluoride, At least one of aluminum fluoride, ammonium fluoride and ice crystal.The effect of mineralizer is the transformation of crystal of accelerated oxidation aluminium, and eliminates Pore.
The base earth metal promoter of addition in step and/or silicon additive and/or zirconium auxiliary agent that can also be optional.The alkaline earth Metal promoter is selected from oxide, sulfate, acetate, nitrate, the carbonate of magnesium, calcium, strontium, barium and magnesium, calcium, strontium and barium And at least one of oxalates;The silicon additive in elemental silicon, the oxide of silicon, silicate and organosilicon at least It is a kind of;The zirconium auxiliary agent is in simple substance zirconium, the oxide of zirconium, sulfate, acetate, nitrate, carbonate and oxalates At least one.
Material needed for carrier will be prepared and suitable thickener after mixing, generally yield gelling material or paste Object, gained gelling material or paste are formed, and preferably extrusion molding obtains formed body, i.e. carrier blank.The formed body can be done Hereinafter, drying temperature is 60-200 DEG C, drying time controls according to moisture content at 1-24 hours dry to aqueous 10 weight %.Institute The shape for obtaining formed body, which can according to need, is made as annular, spherical shape, monoporate column shape, porous column shape or other shapes, of the invention It is the single hole annular shape particle that 7-9mm internal diameter is 1-6mm that specific embodiment, which provides outer diameter,.
The carrier finished product prepared according to the method provided by the invention is a kind of porous α-A12O3Carrier, can be according to user Need to adjust molding size, shape and sintering temperature etc., in order to make carrier have enough intensity and good superficiality Can, the formed body after drying usually roasts at 1000-1500 DEG C, and preferably 1100 DEG C -1400 DEG C, under maturing temperature, usually Carrier is kept for 2-24 hours.
According to the second aspect of the invention, porous alumina carrier prepared by the above method is provided, the porous aluminas Carrier has following feature:α-A12O3Content accounts for 85% or more vehicle weight, and specific surface is 0.2~5.0m2/ g, preferably 1.0- 2.0m2/ g, further preferably 1.2-1.8m2/g;Kong Rongwei 0.35-0.85ml/g, preferably 0.45-0.60ml/g, further Preferably 0.52-0.55ml/g;Water absorption rate>30%, preferably>50%;Crushing strength>20N, preferably>50N.The porous aluminas Carrier can be in the form of this field be common, such as annular, spherical, monoporate column shape or porous column shape, preferably outer diameter be 7-9mm, The single hole annular shape particle or outer diameter that internal diameter is 1-6mm are 7-9mm, the seven apertures in the human head or five hole honeycombs circle that hole diameter is 1-2mm Cylindrical particle.Monoporate column shape or porous column shape herein refers to the overall appearance of carrier, and " more in " porous alumina carrier " Hole " meaning is different.Porous alumina carrier obtained by the method for the present invention, the especially preferred embodiment in carrier of the present invention Obtained carrier loaded silver catalyst, and when preparing ethylene oxide for being catalyzed ethylene, there is excellent activity and selection Property.
Therefore, another aspect of the invention provides a kind of silver catalyst as used in ethylene production ethylene oxide, The catalyst includes porous alumina carrier of the invention, and the silver for the catalytically effective amount being deposited on the alumina support, The alkali metal of optional catalysed promoted amount, the alkaline-earth metal of optional catalysed promoted amount, the rhenium of optional catalysed promoted amount, and The collaboration auxiliary agent of optional rhenium.
In silver catalyst of the invention, silver be dispersed on the surface of porous alumina carrier and hole in, in the present invention In one preferred embodiment of silver catalyst, the total weight based on silver catalyst, the content of the silver based on the element is 1- 40wt%.
In the preferred embodiment of silver catalyst of the present invention, in silver catalyst, the alkali metal is based on the element Content is 5-2000ppm, which can be selected from one of Li, Na, K, Rb and Cs or a variety of, preferably in Cs, Li and K At least one, most preferably Cs.
In a preferred embodiment of silver catalyst of the present invention, the total weight based on silver catalyst, in silver catalyst The alkaline earth metal content (not including the alkaline-earth metal in carrier) of catalyst promoting amount in terms of alkali earth metal is 5- 2000ppm, the alkaline-earth metal can be selected from one of Mg, Ca, Sr and Ba or a variety of, preferably Sr and/or Ba.
In a preferred embodiment of silver catalyst of the present invention, the total weight based on silver catalyst, in silver catalyst Rhenium content in terms of rhenium element is 5-1500ppm.If if using rhenium and its collaboration auxiliary agent, the total weight based on silver catalyst, In silver catalyst the content of the collaboration auxiliary agent of rhenium based on the element be 5-1000ppm, the collaboration auxiliary element of the rhenium can be chromium, One of molybdenum, tungsten and boron are a variety of.
Silver catalyst carrier of the invention uses the carrier of support preparation method provided by the present invention preparation.Silver catalysis Agent can be prepared in the usual way, for example, by with the solution of Ag-containing compound and organic amine a kind of impregnate above-mentioned alumina support come Preparation.If if use, alkali metal, alkaline-earth metal, the collaboration auxiliary agent of rhenium and rhenium can be each independently in load silver Before, load silver while or load silver after be carried on porous alumina carrier of the invention, preferably load silver while Load.
In one embodiment of the invention, the preparation method of silver catalyst of the present invention includes the following steps:
1) with containing sufficient amount silver compound, organic amine, optional alkali metal promoter, optional base earth metal promoter, appoint The solution of the collaboration auxiliary agent of the rhenium auxiliary agent and optional rhenium of choosing impregnates porous alumina carrier of the invention;
2) leaching maceration extract;With
3) step 2) resulting vehicle is activated in air or inert gas, the silver catalyst is made.
In order to prepare silver catalyst of the invention, silver compound used can be to be urged suitable for preparation ethylene oxide production with silver Any silver compound of agent.Present invention preferably uses silver oxide, silver nitrate and/or silver oxalates.
In order to prepare catalyst of the invention, organic amine compound used can be for suitable for preparation ethylene oxide production silver Any organic amine compound of catalyst, as long as the organic amine compound can form argent-amine complex with silver compound. For the purpose of the present invention, it is preferable to use or mixtures thereof pyridine, butylamine, ethylenediamine, 1,3- propane diamine, ethanol amine, such as ethylenediamine With the mixture of ethanol amine.
In order to prepare catalyst of the invention, the alkali metal promoter optionally employed can be the change of lithium, sodium, potassium, rubidium or caesium It closes or mixtures thereof object (such as nitrate, sulfate and hydroxide), preferred as alkali auxiliary agent is the chemical combination selected from lithium, potassium and caesium One of object is a variety of, including but not limited at least one of cesium nitrate, lithium nitrate and potassium hydroxide.
In order to prepare catalyst of the invention, the base earth metal promoter optionally employed can be the chemical combination of magnesium, calcium, strontium and barium One of object is a variety of, one of such as oxide, oxalates, sulfate, acetate and nitrate of the element or more Kind, the preferably compound of the compound of barium and/or strontium, such as barium acetate and/or strontium acetate.
In order to prepare catalyst of the invention, the rhenium auxiliary agent optionally employed can be the oxide, perrhenic acid, perrhenic acid of rhenium Or mixtures thereof salt, preferred at least one in perrhenic acid and/or perrhenate, such as perrhenic acid, perrhenic acid caesium and ammonium perrhenate Kind.In addition to silver compound, organic amine, optional alkali metal promoter, optional base earth metal promoter and optional in dipping solution Other than rhenium auxiliary agent, the collaboration auxiliary agent of rhenium auxiliary agent can also be added, be further improved gained silver catalyst activity, selectivity with And stability.The collaboration auxiliary agent of rhenium auxiliary agent in the present invention can be selected from one of chromium, molybdenum, tungsten and boron compound or more Kind.
It in the impregnation step, is the uniform abundant load for guaranteeing silver, carrier preferably vacuumizes in advance.
After porous alumina carrier impregnates argentiferous maceration extract, leaching maceration extract, then in air or inert gas Carrier in step 3) through impregnating is activated.For this purpose, can be by the carrier through impregnating at 180-700 DEG C, preferably 200-500 DEG C moving air or inert gas such as nitrogen, argon gas air-flow in activate, activation time typically at least 2 minutes, such as 2-120 Minute, preferably 2-60 minutes.To guarantee that catalyst activity with higher, the activation temperature should not be greater than 500 DEG C.
In a preferred embodiment for preparing silver catalyst of the present invention, make the aqueous solution and ammonium oxalate of silver nitrate first Or oxalic acid aqueous solution reaction, silver oxalate precipitate is precipitated, after filtering, is washed with deionized, up to no nitrate ion, through drying Afterwards, silver oxalate is dissolved in the aqueous solution of or mixtures thereof organic amine such as pyridine, butylamine, ethylenediamine, 1,3- propane diamine, ethanol amine In, each auxiliary agent is added, is made into dipping solution;Then gained dipping solution is used to impregnate this under conditions of vacuum degree is less than 10mmHg The porous alumina carrier of invention 10-60 minutes, drains, in air or inert gas within the temperature range of 200-500 DEG C Holding 2-120 minutes, preferably 2-60 minutes, to be activated.Silver nitrate can also be replaced with silver oxide, silver oxalate can not also analyse Filter is directly complexed with organic amine, then impregnated carrier.
The fourth aspect of the present invention provides above-mentioned alumina support and/or silver catalyst and produces alkylene oxide in alkene epoxidation Application in hydrocarbon preferably produces the application in ethylene oxide or epoxidation of propylene production propylene oxide in ethylene epoxidizing, especially It is preferred that the application in ethylene epoxidizing production ethylene oxide.
Herein, " optional " referring to may include that can also not include, such as optional alkali metal promoter refers to described In catalyst alkali metal promoter can also be free of with alkali metal containing auxiliary agent.
In the present invention, unless expressly stated otherwise, all contents as unit of ppm are content by weight.
To keep the present invention easier to understand, below in conjunction with embodiment, present invention be described in more detail, these implementations Example only serves illustrative, is not intended to limit application range of the invention.
In following embodiment, various silver catalysts of the invention test its activity with laboratory microreactor evaluating apparatus And selectivity.Reactor used in microreactor evaluating apparatus is the stainless steel reaction pipe of internal diameter 4mm, and reaction tube, which is placed in, to be added In hot jacket.The admission space of catalyst is 1ml, and there is inert filler in lower part, catalyst bed is made to be located at the flat-temperature zone of heating mantle.
Shown in the determination condition following table for the activity and selectivity that the present invention uses.
Table 1
METHOD FOR CONTINUOUS DETERMINATION reactor inlet and exit gas composition after stably reaching above-mentioned reaction condition.Measurement result carries out Selectivity is calculated as follows after volume contraction correction:
Selectivity
Wherein, EO is reactor outlet gas and inlet gas ethylene oxide concentration difference, CO2It is reactor outlet gas and import Gas concentration lwevel is poor in gas, takes test result of the average of 10 groups or more test datas as the same day.
Below with reference to embodiment and comparative example, the invention will be further described.
Carrier comparative example 1
By three water A1 of 50-500 purpose2O3400g crosses the one water A1 of vacation of 200 meshes2O3100g is put into blender and mixes It closes uniformly, is transferred in kneader, be added 120 milliliters of 20wt% aqueous solution of nitric acid, be kneaded into extrudable molding paste.It squeezes out It is shaped to the single hole column of outer diameter 8.0mm, long 6.0mm, internal diameter 1.0mm, it is 2 hours dry at 80-120 DEG C, make free contain Water is reduced to 10 weight % hereinafter, obtaining green compact.Then it puts the green body into electric furnace, is increased to 1300 DEG C from room temperature, and Constant temperature 2 hours under the high temperature obtain white α-A12O3Sample, referred to as comparative example carrier DS1.
Carrier comparative example 2
By three water A1 of 50-500 purpose2O3400g crosses the one water A1 of vacation of 200 meshes2O3100g, petroleum coke 20g, fluorination Ammonium 10g, BaSO41g, SiO21g, ZrO21g is put into blender and is uniformly mixed, and is transferred in kneader, and 20wt% nitric acid is added 120 milliliters of aqueous solution, it is kneaded into extrudable molding paste.Extrusion molding is outer diameter 8.0mm, long 6.0mm, internal diameter 1.0mm Single hole column so that free water content is reduced to 10 weight % hereinafter, obtaining green compact dry 2 hours at 80-120 DEG C.So After put the green body into electric furnace, be increased to 1300 DEG C from room temperature, and constant temperature 2 hours at such high temperatures, obtain white α-A12O3Sample Product, referred to as comparative example carrier DS2.
Carrier embodiment 1
By three water A1 of 50-500 purpose2O3400g crosses the one water A1 of vacation of 200 meshes2O3100g, polyvinyl alcohol (PVA- 124) 20g is put into blender and is uniformly mixed, is transferred in kneader, is added 120 milliliters of 20wt% aqueous solution of nitric acid, is kneaded into Extrudable molding paste.Extrusion molding is the single hole column of outer diameter 8.0mm, long 6.0mm, internal diameter 1.0mm, in 80-120 It is 2 hours dry at DEG C, so that free water content is reduced to 10 weight % hereinafter, obtaining green compact.Then it puts the green body into electric furnace, from Room temperature is increased to 1300 DEG C, and constant temperature 2 hours at such high temperatures, obtains white α-A12O3Sample, referred to as invention carrier S 1, as Silver catalyst carrier of the invention uses.
Carrier embodiment 2
By three water A1 of 50-500 purpose2O3400g crosses the one water A1 of vacation of 200 meshes2O3100g, polyacrylamide 20g, Be put into blender be uniformly mixed, be transferred in kneader, be added 120 milliliters of 20wt% aqueous solution of nitric acid, be kneaded into it is extrudable at The paste of type.Extrusion molding is the single hole column of outer diameter 8.0mm, long 6.0mm, internal diameter 1.0mm, dry at 80-120 DEG C 2 hours, free water content is made to be reduced to 10 weight % hereinafter, obtaining green compact.Then it puts the green body into electric furnace, is increased from room temperature To 1300 DEG C, and constant temperature 2 hours at such high temperatures, obtain white α-A12O3Sample, referred to as invention carrier S 2, as of the invention Silver catalyst carrier uses.
Carrier embodiment 3
18g deionized water is added in 2g polyvinyl alcohol (PVA-124), heats and stirs completely soluble to polyvinyl alcohol Middle formation colloidal sol (gel).Then by three water A1 of 50-500 purpose2O3400g crosses the one water A1 of vacation of 200 meshes2O3100g, stone Oil coke 20g, ammonium fluoride 10g, BaSO41g, SiO21g, ZrO21g and above-mentioned polyvinyl alcohol colloidal sol (gel) are put into togerther mixing It is uniformly mixed, is transferred in kneader in device, be added 100 milliliters of 24wt% aqueous solution of nitric acid, be kneaded into extrudable molding paste Object.Extrusion molding is the single hole column of outer diameter 8.0mm, long 6.0mm, internal diameter 1.0mm, 2 hours dry at 80-120 DEG C, is made Free water content is reduced to 10 weight % hereinafter, obtaining green compact.Then it puts the green body into electric furnace, is increased to 1300 from room temperature DEG C, and constant temperature 2 hours at such high temperatures, obtain white α-A12O3Sample, referred to as invention carrier S 3, as silver catalysis of the invention Agent carrier uses.
Carrier embodiment 4
19.4g deionized water is first added in 0.6g polyvinyl alcohol (PVA-124), heats and stirs complete to polyvinyl alcohol Formation colloidal sol (gel) soluble in water.Then by three water A1 of 50-500 purpose2O3400g crosses the one water A1 of vacation of 200 meshes2O3 100g is put into blender and is uniformly mixed, be transferred in kneader with above-mentioned polyvinyl alcohol colloidal sol (gel), and 24wt% nitre is added 100 milliliters of aqueous acid, it is kneaded into extrudable molding paste.Extrusion molding is outer diameter 8.0mm, long 6.0mm, internal diameter The single hole column of 1.0mm, it is 2 hours dry at 80-120 DEG C, so that free water content is reduced to 10 weight % hereinafter, being given birth to Base.Then it puts the green body into electric furnace, is increased to 1300 DEG C from room temperature, and constant temperature 2 hours at such high temperatures, obtain white α- A12O3Sample, referred to as invention carrier S 4, use as silver catalyst carrier of the invention.
Carrier embodiment 5
By three water A1 of 50-500 purpose2O3400g crosses the one water A1 of vacation of 200 meshes2O3100g, polyvinyl alcohol (PVA- 124) 70g is put into blender and is uniformly mixed, is transferred in kneader, is added 120 milliliters of 20wt% aqueous solution of nitric acid, is kneaded into Extrudable molding paste.Extrusion molding is the single hole column of outer diameter 8.0mm, long 6.0mm, internal diameter 1.0mm, in 80-120 It is 2 hours dry at DEG C, so that free water content is reduced to 10 weight % hereinafter, obtaining green compact.Then it puts the green body into electric furnace, from Room temperature is increased to 1300 DEG C, and constant temperature 2 hours at such high temperatures, obtains white α-A12O3Sample, referred to as invention carrier S 5, as Silver catalyst carrier of the invention uses.
Carrier embodiment 6
Porous alumina carrier is prepared according to the method for carrier embodiment 1, unlike, polyethylene is replaced with vaseline Alcohol.Obtain white α-A12O3Sample, referred to as invention carrier S 6.
Carrier embodiment 7
Porous alumina carrier is prepared according to the method for carrier embodiment 1, unlike, polyethylene is replaced with polyacrylic acid Alcohol.Obtain white α-A12O3Sample, referred to as invention carrier S 7.
Carrier embodiment 8
Porous alumina carrier is prepared according to the method for carrier embodiment 1, unlike, poly- second is replaced with polyacrylate Enol.Obtain white α-A12O3Sample, referred to as invention carrier S 8.
Carrier embodiment 9
Porous alumina carrier is prepared according to the method for carrier embodiment 1, unlike, it is replaced with polyvinylpyrrolidone Polyvinyl alcohol.Obtain white α-A12O3Sample, referred to as invention carrier S 9.
Carrier embodiment 10
Porous alumina carrier is prepared according to the method for carrier embodiment 1, unlike, polyethylene is replaced with polyurethane Alcohol.Obtain white α-A12O3Sample, referred to as invention carrier S 10.
Carrier embodiment 11
Porous alumina carrier is prepared according to the method for carrier embodiment 1, unlike, poly- second is replaced with polyethylene glycol oxide Enol.Obtain white α-A12O3Sample, referred to as invention carrier S 11.
Carrier embodiment 12
Porous alumina carrier is prepared according to the method for carrier embodiment 1, unlike, it is replaced with modified paraffin resin poly- Vinyl alcohol.Obtain white α-A12O3Sample, referred to as invention carrier S 12.
Carrier embodiment 13
Porous alumina carrier is prepared according to the method for carrier embodiment 1, unlike, polyethylene is replaced with carbomer Alcohol.Obtain white α-A12O3Sample, referred to as invention carrier S 13.
Carrier embodiment 14
Porous alumina carrier is prepared according to the method for carrier embodiment 1, unlike, polyethylene is replaced with modified polyurea Alcohol.Obtain white α-A12O3Sample, referred to as invention carrier S 14.
Carrier embodiment 15
Porous alumina carrier is prepared according to the method for carrier embodiment 1, unlike, it is replaced with low-molecular polyethylene wax Polyvinyl alcohol.Obtain white α-A12O3Sample, referred to as invention carrier S 15.
It is detected through XRD, the α phase-A1 in above-mentioned carrier2O3Content is more than 90%.Carrier comparison to above-mentioned all preparations Example measures its crushing strength, water absorption rate, specific surface area and Kong Rong with embodiment, is as a result listed in the table below in 2.In the present invention, it carries The crushing strength of body refers to side crush intensity, is measured by intensity of pressure instrument;Specific surface area uses nitrogen physisorption BET method Measurement;Water absorption rate is measured by densimetry;Kong Rong is using pressure mercury method measurement.
Table 2
Number Crushing strength (N) Water absorption rate (%) Specific surface area (m2/g) Kong Rong (ml/g)
DS1 111 49 0.91 0.50
DS2 134 50 1.13 0.51
S1 97 52 1.34 0.52
S2 88 52 1.30 0.52
S3 62 56 1.57 0.55
S4 80 54 1.42 0.53
S5 74 56 1.61 0.55
S6 105 51 1.28 0.52
S7 88 52 1.33 0.53
S8 92 52 1.36 0.52
S9 66 54 1.55 0.54
S10 79 53 1.47 0.53
S11 94 52 1.30 0.52
S12 71 54 1.31 0.53
S13 84 53 1.26 0.54
S14 65 53 1.42 0.52
S15 77 52 1.34 0.53
As can be seen from Table 2, catalyst carrier made from embodiment 1-15 has equal or higher compared with the carrier of comparative example Water absorption rate, bigger specific surface area and Kong Rong.
The preparation of catalyst impregnating solution
175g ethylenediamine, 70g ethanol amine and 200g deionized water are added in the glass flask with stirring, is mixed Liquid.Silver oxalate is slowly added into gained mixed liquor under stirring, temperature is maintained at 10-25 DEG C, dissolves silver oxalate all, oxalic acid The additional amount of silver makes 24 weight % of argentiferous in final maceration extract obtained.Add 2.5g cesium nitrate, 0.5g strontium acetate and 2.25g high Rehenic acid ammonium, then plus deionized water so that solution gross mass is reached 1000g, maceration extract is made, for use.
COMPARATIVE CATALYST EXAMPLE 1~2
Comparative example carrier DS1 and each 40g of comparative example carrier DS2 are taken, is respectively put into the container that can be vacuumized.It is evacuated to Vacuum degree is lower than 10mmHg, is put into the above catalyst impregnating solution thereto, submerges carrier, is kept for 30 minutes.Leaching later removes Extra maceration extract.Carrier after dipping is heated 5 minutes in 350 DEG C of air stream, it is cooling, that is, silver catalyst is made, it is right Ratio carrier DS1 load is known as comparative catalyst DC1, and comparative example carrier DS2 load is known as comparative catalyst DC2.
CATALYST EXAMPLE 1~15
It is identical with the preparation method of COMPARATIVE CATALYST EXAMPLE, invention carrier S each 40g of 1-S15 is taken respectively, is then successively put respectively Enter in the container that can be vacuumized.Vacuum degree is evacuated to lower than 10mmHg, is put into the above catalyst impregnating solution thereto, submergence carries Body is kept for 30 minutes.Leaching later removes extra maceration extract.Carrier after dipping is heated 5 points in 350 DEG C of air stream Clock, it is cooling, that is, silver catalyst is made, invention carrier S 1-S15 load is referred to as catalyst C1-C15.
Using being measured under microreactor evaluating apparatus above " measurement of catalyst performance " part process conditions The activity and selectivity of above-mentioned comparative catalyst and catalyst prod of the invention, test result are listed in table 3.
Table 3
Catalyst * reaction temperature (DEG C) * selectivity (%)
Comparative catalyst DC1 244 83.1
Comparative catalyst DC2 235 82.9
Catalyst C1 229 84.1
Catalyst C2 234 83.7
Catalyst C3 224 84.1
Catalyst C4 223 84.0
Catalyst C5 231 84.3
Catalyst C6 225 83.8
Catalyst C7 229 84.2
Catalyst C8 228 83.9
Catalyst C9 233 84.7
Catalyst C10 231 84.0
Catalyst C11 230 83.9
Catalyst C12 229 83.8
Catalyst C13 230 84.1
Catalyst C14 233 84.2
Catalyst C15 228 83.9
[note]:* reaction temperature and * selective presentation EO yield are accumulative up to 300T/m in table 33When reaction temperature and average Selectivity.
As can be seen from Table 3, using the reaction of the carrier loaded silver catalyst C1-C15 of the method provided by the present invention preparation Temperature is below the reaction temperature of comparative catalyst, illustrates that the activity of catalyst of the present invention is higher than comparative catalyst, also, be catalyzed The selectivity of agent C1-C15 is above the selectivity of comparative catalyst, and therefore, the carrier property prepared with method of the invention is excellent It is good, it is particularly suitable for use as the silver catalyst carrier of catalysis ethylene epoxidizing production ethylene oxide, by the method provided by the present invention system Silver catalyst made of standby carrier, activity is higher, and selectivity is higher.
Various embodiments of the present invention are described above, above description is exemplary, and non-exclusive, and It is not limited to disclosed each embodiment.Without departing from the scope and spirit of illustrated each embodiment, for this skill Many modifications and changes are obvious for the those of ordinary skill in art field.

Claims (10)

1. a kind of method for preparing porous alumina carrier, which is characterized in that this method comprises the following steps:
Step A forms the mixture comprising following component:
I, hydrated alumina;
Ii, based on component i weight be 0.05-30wt%, the synthesis high score subclass thickener of preferably 0.1-15wt%;
Iii, the binder for being 15~60wt% based on component i weight;
Iv, the water for being 0-30wt% based on component i weight;And
V, the pore creating material for being 0-30wt% based on component i weight;
Vi, the mineralizer for being 0-5wt% based on component i weight;
Vii, the auxiliary agent for being 0-5wt% based on component i weight, the auxiliary agent are in base earth metal promoter, silicon additive and zirconium auxiliary agent At least one;
Mixture obtained in step A is formed, dried and is roasted by step B.
2. according to the method described in claim 1, wherein, the synthesis high score subclass thickener is polyvinyl alcohol, polyacrylamide Amine, vaseline, polyacrylic acid, polyacrylate, polyvinylpyrrolidone, polyurethane, polyethylene glycol oxide, modified paraffin resin, One of carbomer, modified polyurea and low-molecular polyethylene wax are a variety of.
3. according to the method described in claim 1, wherein, the hydrated alumina includes at least one water A1 of vacation2O3, preferably Three water A12O3With one water A1 of vacation2O3, and the three water A12O3With one water A1 of vacation2O3Weight ratio be 0.5~16:1, preferably 1~ 6:1。
4. according to the method described in claim 1, wherein, the binder is inorganic acid, preferably nitric acid.
5. according to the method described in claim 1, wherein, the pore creating material selected from can in the carbonaceous material of after-flame at least one Kind, preferably at least one of petroleum coke, carbon dust and graphite;The mineralizer is selected from hydrogen fluoride, aluminum fluoride, ammonium fluoride and ice crystal At least one of stone;The base earth metal promoter is selected from oxide, the sulfuric acid of magnesium, calcium, strontium, barium and magnesium, calcium, strontium and barium At least one of salt, acetate, nitrate, carbonate and oxalates;The silicon additive is selected from the oxidation of elemental silicon, silicon At least one of object, silicate and organosilicon;The zirconium auxiliary agent be selected from simple substance zirconium, the oxide of zirconium, sulfate, acetate, At least one of nitrate, carbonate and oxalates.
6. according to the method described in claim 1, wherein, in step B, dry condition includes:Temperature is 60 DEG C -200 DEG C, when Between be 1-24 hours;The condition of roasting includes:Temperature be 1000 DEG C -1500 DEG C, preferably 1100 DEG C -1400 DEG C, time 2- 24 hours.
7. porous alumina carrier made from the method as described in any one of claim 1-6.
8. a kind of silver catalyst of catalysis ethylene production ethylene oxide, which is characterized in that the silver catalyst is wanted comprising right The silver of the catalytically effective amount of porous alumina carrier described in asking 7 and load on this carrier and optional catalysed promoted amount Alkali metal, the collaboration of the alkaline-earth metal of optional catalysed promoted amount, the rhenium and optional rhenium of optional catalysed promoted amount helps Agent.
9. silver catalyst according to claim 8, wherein total weight based on silver catalyst, the silver is based on the element Content is 1~40wt%;The content of the alkali metal based on the element is 5~2000ppm;The alkaline earth gold of the catalyst promoting amount The content belonged to based on the element is 5-2000ppm;The content of the rhenium based on the element is 5~1500ppm, the collaboration auxiliary agent of the rhenium Content based on the element is 5~1000ppm.
10. silver catalyst described in porous alumina carrier as claimed in claim 7 and/or claim 8 or 9 is in olefin epoxide Metaplasia produces the application in epoxyalkane, preferably produces in ethylene oxide or epoxidation of propylene production propylene oxide in ethylene epoxidizing Application, particularly preferably ethylene epoxidizing production ethylene oxide in application.
CN201710338912.3A 2017-05-15 2017-05-15 Porous alumina carrier and preparation method thereof and silver catalyst and application Pending CN108855237A (en)

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CN112121780A (en) * 2019-06-25 2020-12-25 中国石油化工股份有限公司 Alpha-alumina carrier and preparation method thereof, silver catalyst and application
CN114433043A (en) * 2020-11-05 2022-05-06 中国石油化工股份有限公司 Alumina carrier and preparation method thereof, silver catalyst and application
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