CN108855067B - The method of loaded catalyst and its preparation method and application and preparing propylene by dehydrogenating propane - Google Patents

The method of loaded catalyst and its preparation method and application and preparing propylene by dehydrogenating propane Download PDF

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CN108855067B
CN108855067B CN201710325436.1A CN201710325436A CN108855067B CN 108855067 B CN108855067 B CN 108855067B CN 201710325436 A CN201710325436 A CN 201710325436A CN 108855067 B CN108855067 B CN 108855067B
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loaded catalyst
montmorillonite
filter cake
composite material
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CN108855067A (en
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刘红梅
亢宇
张明森
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Sinopec Beijing Research Institute of Chemical Industry
China Petroleum and Chemical Corp
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Sinopec Beijing Research Institute of Chemical Industry
China Petroleum and Chemical Corp
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J23/00Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
    • B01J23/38Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of noble metals
    • B01J23/54Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of noble metals combined with metals, oxides or hydroxides provided for in groups B01J23/02 - B01J23/36
    • B01J23/56Platinum group metals
    • B01J23/62Platinum group metals with gallium, indium, thallium, germanium, tin or lead
    • B01J23/622Platinum group metals with gallium, indium, thallium, germanium, tin or lead with germanium, tin or lead
    • B01J23/626Platinum group metals with gallium, indium, thallium, germanium, tin or lead with germanium, tin or lead with tin
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J35/00Catalysts, in general, characterised by their form or physical properties
    • B01J35/40Catalysts, in general, characterised by their form or physical properties characterised by dimensions, e.g. grain size
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J35/00Catalysts, in general, characterised by their form or physical properties
    • B01J35/50Catalysts, in general, characterised by their form or physical properties characterised by their shape or configuration
    • B01J35/51Spheres
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J35/00Catalysts, in general, characterised by their form or physical properties
    • B01J35/60Catalysts, in general, characterised by their form or physical properties characterised by their surface properties or porosity
    • B01J35/61Surface area
    • B01J35/615100-500 m2/g
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J35/00Catalysts, in general, characterised by their form or physical properties
    • B01J35/60Catalysts, in general, characterised by their form or physical properties characterised by their surface properties or porosity
    • B01J35/63Pore volume
    • B01J35/638Pore volume more than 1.0 ml/g
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J35/00Catalysts, in general, characterised by their form or physical properties
    • B01J35/60Catalysts, in general, characterised by their form or physical properties characterised by their surface properties or porosity
    • B01J35/64Pore diameter
    • B01J35/6472-50 nm
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C5/00Preparation of hydrocarbons from hydrocarbons containing the same number of carbon atoms
    • C07C5/32Preparation of hydrocarbons from hydrocarbons containing the same number of carbon atoms by dehydrogenation with formation of free hydrogen
    • C07C5/327Formation of non-aromatic carbon-to-carbon double bonds only
    • C07C5/333Catalytic processes
    • C07C5/3332Catalytic processes with metal oxides or metal sulfides
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J2523/00Constitutive chemical elements of heterogeneous catalysts
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C2523/00Catalysts comprising metals or metal oxides or hydroxides, not provided for in group C07C2521/00
    • C07C2523/38Catalysts comprising metals or metal oxides or hydroxides, not provided for in group C07C2521/00 of noble metals
    • C07C2523/54Catalysts comprising metals or metal oxides or hydroxides, not provided for in group C07C2521/00 of noble metals combined with metals, oxides or hydroxides provided for in groups C07C2523/02 - C07C2523/36
    • C07C2523/56Platinum group metals
    • C07C2523/62Platinum group metals with gallium, indium, thallium, germanium, tin or lead
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P20/00Technologies relating to chemical industry
    • Y02P20/50Improvements relating to the production of bulk chemicals
    • Y02P20/52Improvements relating to the production of bulk chemicals using catalysts, e.g. selective catalysts

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  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Engineering & Computer Science (AREA)
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Abstract

The present invention relates to catalyst field, the method for a kind of loaded catalyst and its preparation method and application and preparing propylene by dehydrogenating propane is disclosed.The loaded catalyst includes platinum component, tin component and the sodium component of carrier and load on the carrier, the carrier is montmorillonite mesoporous composite material, and the montmorillonite mesoporous composite material is prepared using method comprising the following steps: being prepared mesoporous material filter cake and is prepared silica gel filter cake;Mesoporous material filter cake, silica gel filter cake and montmorillonite are subjected to ball milling respectively or after mixing, ball milling product is subjected to carrying out washing treatment using purpose ceramic-film filter, the product for optionally obtaining washing mixes, is then spray-dried, obtains montmorillonite mesoporous composite material.Using the reaction of loaded catalyst catalysis preparing propylene by dehydrogenating propane of the invention, conversion of propane is high, and Propylene Selectivity is high.

Description

The method of loaded catalyst and its preparation method and application and preparing propylene by dehydrogenating propane
Technical field
The present invention relates to catalyst fields, and in particular, to a kind of loaded catalyst, a kind of system of loaded catalyst Preparation Method, application of the loaded catalyst in preparing propylene by dehydrogenating propane reaction, a kind of preparing propylene by dehydrogenating propane Method.
Background technique
Propylene is the base stock of petrochemical industry, mainly for the production of polypropylene, acrylonitrile, acetone, propylene oxide, propylene Acid and octyl alconyl etc..The supply half of propylene comes from refinery's by-product, separately has about 45% to come from steam cracking, a small amount of other substitution skills Art.In recent years, the demand of propylene increases year by year, and traditional production of propylene has been unable to meet demand of the chemical industry to propylene, Therefore propylene enhancing becomes a big hot spot of research.Wherein, preparing propylene by dehydrogenating propane is a major technique of propylene volume increase.10 For many years, preparing propylene by dehydrogenating propane has become the important process process of industrialization production of propylene.The major catalytic of dehydrogenating propane Agent has in chromium oxide/aluminum oxide catalyst and Uop Inc.'s Oleflex technique in ABB Lummus company Catofin technique Platinum tin/aluminium oxide catalyst.Requirement of the chromium-based catalysts to raw material impurity is relatively low, on the low side compared with noble metal;But this Class catalyst is easy carbon distribution inactivation, will regenerate every 15-30 minutes once, and since the chromium in catalyst is heavy metal, Environmental pollution is serious;Platinum-tin catalyst activity is high, and selectivity is good, can reach reaction time several days, can bear more harsh Process conditions, and to more environment-friendly, but since noble metal platinum is expensive, lead to catalyst higher cost.Third Alkane dehydrogenation producing propylene technique realizes that industrialized production alreadys exceed 20 years, also many to the research of dehydrogenation, but current Catalyst is not still high there is conversion of propane and is easy to the defects of inactivating, and requires further improvement and perfect.Therefore, it develops The propane dehydrogenation catalyst of function admirable has realistic meaning.
In order to improve the reactivity worth of propane dehydrogenation catalyst, researcher has done many work.Such as: (1) it uses and divides Son sieve class carrier substitutes traditional γ-Al2O3Carrier, effect preferably include MFI type micro porous molecular sieve (CN104307555A, CN101066532A, CN101380587A, CN101513613A), mesoporous MCM-41 molecular sieve (CN102389831A) and mesoporous SBA-15 molecular sieve (CN101972664A, CN101972664B) etc.;(2) using calsil to γ-Al2O3Carrier is repaired Decorations, and the various active metal components of step impregnation and metal promoter (CN104368364A);(3) with aluminium oxide and magnesia Composite oxides are as carrier, and the various active metal components of step impregnation and metal promoter (CN104888818A).It is above-mentioned The improved method of various propane dehydrogenation catalysts all can cause catalyst preparation process more cumbersome, and preparation cost increases, preparation Cycle stretch-out, or even will use the reagent or raw material unfavorable to environmental resource.
Montmorillonite is that earth's surface is distributed one of most commonly used clay mineral, it has partial size, the Large ratio surface of nano-micrometer grade The physical and chemical performances such as interchangeability of product, interlayer ion, thus can by physico-chemical process in the Intercalation reaction of montmorillonite or In some lewis' acids with specific functional groups of surface graft, the modification on its surface and performance are regulated and controled to realize.By Effective hole of montmorillonite and surface scission of link can be made to increase in acidification, mutually be fitted so as to inlay and be detained external partial size Suitable substance (such as pollutant) carries out adsorption.
Summary of the invention
The purpose of the present invention is overcoming, existing dehydrogenation preparation process is complicated, active metal component dispersion is uneven Defect, a kind of loaded catalyst and its preparation method and application is provided.Using loaded catalyst catalysis third of the invention The reaction of alkane preparing propylene by dehydrogenating, conversion of propane is high, and Propylene Selectivity is high.
Specifically, in a first aspect, the catalyst includes carrier and load the present invention provides a kind of loaded catalyst Platinum component, tin component and sodium component on the carrier, the carrier are montmorillonite mesoporous composite material, and the montmorillonite is situated between Hole composite material is prepared using method comprising the following steps:
(1) ethyl orthosilicate, cetyl trimethylammonium bromide and ammonia progress first is mixed, and first is mixed It contacts obtained mixture to be filtered, obtains mesoporous material filter cake;
(2) by waterglass and inorganic acid carry out mixture that second is mixed, and obtains after second is mixed into Row filtering, obtains silica gel filter cake;
(3) mesoporous material filter cake, silica gel filter cake and montmorillonite are subjected to ball milling respectively or after mixing, ball milling product is used Purpose ceramic-film filter carries out carrying out washing treatment, and the product for optionally obtaining washing mixes, is then spray-dried, obtains montmorillonite Mesoporous composite material;Alternatively,
Mesoporous material filter cake and silica gel filter cake are subjected to carrying out washing treatment using purpose ceramic-film filter respectively or after mixing, then The product that washing obtains is subjected to ball milling respectively or after mixing with montmorillonite, optionally ball milling product is mixed, is then sprayed It is dry, obtain montmorillonite mesoporous composite material.
Second aspect, the present invention provides the preparation methods of above-mentioned loaded catalyst, this method comprises: by carrier with contain There is the mixed aqueous solution of water-soluble platinum compound, water-soluble tin compound and inorganic sodium to carry out co-impregnation, then removes solvent Water, drying simultaneously roast.
The third aspect, the present invention provides the loaded catalysts that the above method is prepared.
Fourth aspect, the present invention provides application of the above-mentioned loaded catalyst in preparing propylene by dehydrogenating propane reaction.
5th aspect, the present invention provides a kind of methods of preparing propylene by dehydrogenating propane, this method comprises: in dehydrogenating propane Under conditions of preparing propylene, propane is contacted with catalyst, wherein the catalyst is that the support type that aforementioned present invention provides is urged Agent.Current mesoporous material removes impurity, but the mesoporous material obtained using this method usually using plate and frame type filter-press Catalytic activity after supported catalyst is lower, it may be possible to due to impurity removal not enough thoroughly.In addition, plate and frame type filter-press is also There are shortcomings, for example, plate and frame type filter-press occupied area is larger, simultaneously as plate and frame type filter-press is discontinuous operation, Low efficiency, operation room environment is poor, there is secondary pollution, further, since removal impurity effect is poor, and waste water cannot using filter cloth Enough regenerations, extremely waste water source in washing process, simultaneously because discharge waste water can not be handled, and cause environmental pollution and Secondary waste.And the present inventor has found after further investigation, when being washed using ceramic membrane to mesoporous composite material When washing processing, obtained montmorillonite mesoporous composite material catalytic activity with higher after loading polypropylene catalyst, third The selectivity of alkane high conversion rate, propylene is high.The present inventor is based on above-mentioned discovery, completes the present invention.
Synthesize montmorillonite mesoporous composite material using montmorillonite and mesoporous composite material, the advantage of the two can be carried out It organically combines.In addition, also having the advantage that (1) separated using loaded catalyst and support preparation method of the invention Journey is simple, and separative efficiency is high, and corollary apparatus is few, and low energy consumption, and operation operating is easy;(2) cross-flow filtration is used, higher film is used Surface current speed, reduces pollutant in the accumulation of film surface, improves membrane flux;(3) chemical stability of ceramic membrane is good, acidproof resistance to Alkali organic solvent-resistant, power of regeneration is strong, can be suitable for the preparation process of montmorillonite mesoporous composite material;(4) waste liquid yield It significantly reduces, it is environmentally protective.(5) present invention using macropore, specific surface area is larger, prepared by the biggish mesoporous material carrier of pore volume Catalyst, above structure feature are conducive to metal component in carrier surface fine dispersion, and then can guarantee that the propane of preparation is de- Hydrogen catalyst function admirable;(6) present invention step impregnation method conventional using co-impregnation method substitution, preparation process is simple, Condition is easily controllable, good repetitiveness;(7) it is shown when catalyst provided by the invention is reacted for preparing propylene by dehydrogenating propane Good catalytic performance.Conversion of propane is high, and Propylene Selectivity is high, and catalyst stability is good.
Detailed description of the invention
Fig. 1 is the X-ray diffracting spectrum of the montmorillonite mesoporous composite material C1 in embodiment 1;
Fig. 2 is the SEM scanning electron microscope (SEM) photograph of the montmorillonite mesoporous composite material C1 in embodiment 1;
Fig. 3 is the graph of pore diameter distribution of the montmorillonite mesoporous composite material C1 in embodiment 1.
Specific embodiment
The endpoint of disclosed range and any value are not limited to the accurate range or value herein, these ranges or Value should be understood as comprising the value close to these ranges or value.For numberical range, between the endpoint value of each range, respectively It can be combined with each other between the endpoint value of a range and individual point value, and individually between point value and obtain one or more New numberical range, these numberical ranges should be considered as specific open herein.
The present invention provides a kind of loaded catalyst, which includes the platinum group of carrier and load on the carrier Point, tin component and sodium component, the carrier is montmorillonite mesoporous composite material, and the montmorillonite mesoporous composite material is using packet What the method for including following steps was prepared:
(1) ethyl orthosilicate, cetyl trimethylammonium bromide and ammonia progress first is mixed, and first is mixed It contacts obtained mixture to be filtered, obtains mesoporous material filter cake;
(2) by waterglass and inorganic acid carry out mixture that second is mixed, and obtains after second is mixed into Row filtering, obtains silica gel filter cake;
(3) mesoporous material filter cake, silica gel filter cake and montmorillonite are subjected to ball milling respectively or after mixing, ball milling product is used Purpose ceramic-film filter carries out carrying out washing treatment, and the product for optionally obtaining washing mixes, is then spray-dried, obtains montmorillonite Mesoporous composite material;Alternatively,
Mesoporous material filter cake and silica gel filter cake are subjected to carrying out washing treatment using purpose ceramic-film filter respectively or after mixing, then The product that washing obtains is subjected to ball milling respectively or after mixing with montmorillonite, optionally ball milling product is mixed, is then sprayed It is dry, obtain montmorillonite mesoporous composite material.
In the present invention, the average grain diameter of the montmorillonite mesoporous composite material is 30-60 μm, specific surface area 200- 600m2/ g, pore volume 0.8-2mL/g, aperture be in bimodal distribution, and it is bimodal respectively correspond the first most probable pore size 6-9nm and Second most probable pore size 10-50nm.
Under preferable case, the average grain diameter of the montmorillonite mesoporous composite material is 40-55 μm, specific surface area 250- 350m2/ g, pore volume 1-1.5mL/g, aperture be in bimodal distribution, and it is bimodal respectively correspond the first most probable pore size 6-8nm and Second most probable pore size 20-40nm.
In the present invention, specific surface area, pore volume and the aperture of the montmorillonite mesoporous composite material can be according to nitrogen Absorption method measures.
According to the present invention, in the loaded catalyst, the platinum component, tin component, the content of sodium component and carrier It can change in a big way, for example, based on the element, the platinum component contains on the basis of the total weight of the catalyst Amount can be 0.2-0.5 weight %, and the content of the tin component can be 0.2-1.2 weight %, and the content of the sodium component can Think 0.3-0.8 weight %, the content of the carrier can be 97.5-99.3 weight %.In order to have dehydrogenation more Good catalytic performance and the preparation cost for reducing the dehydrogenation, under preferable case, with the total weight of the catalyst On the basis of, based on the element, the content of the platinum component is 0.2-0.4 weight %, and the content of the tin component is 0.3-1 weight % is measured, the content of the sodium component is 0.4-0.7 weight %, and the content of the carrier is 97.9-99.1 weight %.
According to the present invention, in step (1), the dosage of each substance can be selected and be adjusted in a wider scope. For example, the molar ratio of the ethyl orthosilicate, cetyl trimethylammonium bromide and ammonia can be 1:0.1-1:0.1-5, preferably For 1:0.2-0.5:1.5-3.5.
In the present invention, the ammonia is added preferably in the form of ammonium hydroxide.The ammonium hydroxide of the invention can be that concentration is 10- 25 weight %.
In the present invention, the first of ethyl orthosilicate, cetyl trimethylammonium bromide and ammonia is mixed process in water In the presence of carry out.Preferably, part water is introduced in the form of ammonium hydroxide, and part water is added in the form of deionized water.In positive silicon Acetoacetic ester, cetyl trimethylammonium bromide and ammonia first are mixed in system, and the molar ratio of ethyl orthosilicate and water can Think 1:100-200, preferably 1:120-180.
There is no particular limitation for the condition that the present invention is mixed to described first, such as may include: the temperature of contact It is 25-100 DEG C, preferably 50-90 DEG C;The time of contact is 2-8 hours, and preferably 3-7 hours, pH value can be 7.5-11, Preferable ph is 8-10.Preferably, it first is mixed and carries out under stiring, in favor of the uniform mixing between each substance.
According to the present invention, in step (2), there is no particular limitation for the weight ratio of the dosage of waterglass and inorganic acid, can According to the conventional technique determination appropriate for preparing silica gel.Under preferable case, the weight ratio of the waterglass and inorganic acid can Think 3-6:1.It should be noted that the weight of above-mentioned waterglass includes the content of wherein water.When the inorganic acid is with solution Form is in use, the weight of above-mentioned inorganic acid includes the content of wherein water.
In the present invention, there is no particular limitation for the described second condition being mixed, can be according to preparing the normal of silica gel It is suitably determined in rule technique.Under preferable case, the described second condition being mixed, which includes: temperature, to be 10-60 DEG C, excellent It is selected as 20-40 DEG C;Time can be 1-5 hours, preferably 1.5-3 hours;PH value is 2-4.In order to be more advantageous between each substance Uniform mixing, described second is mixed and preferably carries out under agitation.
The waterglass is the aqueous solution of sodium metasilicate, and concentration can be 10-50 weight %, preferably 12-30 weight %.
According to the present invention, the inorganic acid can be various inorganic acids commonly used in the art, for example, can be sulphur At least one of acid, nitric acid and hydrochloric acid.The inorganic acid can use in pure form, can also be with the shape of its aqueous solution Formula uses.The dosage of the inorganic acid is preferably so that the pH value of the haptoreaction system of waterglass and inorganic acid is 2-4.
In the present invention, ceramic filter is to be by a kind of collection filtering of core, deslagging, cleaning and regeneration of ceramic membrane element The gas, liquid, solid separation of one and purification device.The purpose ceramic-film filter may include ceramic film component and ceramic membrane element, The ceramic membrane element can be inorganic ceramic membrane element (referred to as inorganic ceramic membrane).Inorganic ceramic membrane typically refers to aoxidize Aluminium, titanium oxide, zirconium oxide etc. through made of high temperature sintering with porous structure high technology ceramics filtering material, porous support layer, Transition zone and microporous film layers are in asymmetric distribution, and filtering accuracy covers micro-filtration, ultrafiltration, nanofiltration.Ceramic membrane filter is a kind of " cross-flow The fluid separation process of filtering " form: material liquid flow at high speed in membrane tube, driven by pressure containing the clarification of small molecule component Penetrating fluid penetrates film along direction normal thereto outward, and the muddy concentrate containing macromolecular components is rejected by, so that fluid be made to reach To the purpose of separation, concentration, purifying.The ceramic membrane can be commercially available, such as can be for purchased from Jiangsu my high-tech long The inorganic ceramic membrane component of skill limited liability company, concrete specification can be selected according to the actual situation.Ceramic film component can To be determined according to the concrete condition of ceramic membrane element and sample to be treated.
According to a kind of specific embodiment, the parameter of inorganic ceramic membrane component used herein includes: that membrane material is Aluminium oxide, shape are that multichannel is cylindrical, channel number 19, channel diameter 4mm, length 1016mm, outer diameter (diameter) For 30mm, effective membrane area is 0.24m2
In the present invention, the condition that carrying out washing treatment is carried out using purpose ceramic-film filter includes: that operating pressure can be 2.5-3.9bar preferably 3-3.5bar;Circulation side into film pressure can be 3-5bar, preferably 3.5-4.5bar;Circulation side Film pressure can be 2-2.8bar, preferably 2.2-2.6bar out;Circulation side crossflow velocity can be 4-5m/s, preferably 4- 4.5m/s;Osmotic lateral pressure is 0.3-0.5bar;Temperature can be 10-60 DEG C.Wherein, operating pressure is circulation side into film pressure Go out the average value of film pressure with circulation side.
According to the present invention, in step (3), " optionally mixing the product that washing obtains " is referred to: when ball milling product point Not Shi Yong purpose ceramic-film filter carry out carrying out washing treatment when, need mix by washed product then mixture is done by spraying It is dry.When mesoporous material filter cake, silica gel filter cake and montmorillonite, which mix, carries out ball milling, the product after ball milling is carried out obtained by carrying out washing treatment Material is mixture, just no longer includes the steps that mixing washing material.Similarly, " optionally ball milling product is mixed " and is referred to It is: when the product and montmorillonite that washing obtains carry out ball milling respectively, needs to be spray-dried again after mixing ball milling product. Ball milling is carried out after being to mix with montmorillonite when washed product, then no longer includes the steps that mixing ball milling product.
According to a kind of specific embodiment, in step (3), by mesoporous material filter cake and silica gel filter cake respectively using pottery Porcelain membrane filter carries out carrying out washing treatment, and the product and montmorillonite for then obtaining washing carry out ball milling and spray drying after mixing, Obtain montmorillonite mesoporous composite material.
According to a kind of specific embodiment, in step (3), by mesoporous material filter cake and silica gel filter cake respectively using pottery Porcelain membrane filter carries out carrying out washing treatment, then carries out ball milling respectively, is spray-dried after ball milling product is mixed with montmorillonite, Obtain montmorillonite mesoporous composite material.
According to a kind of specific embodiment, in step (3), used after mesoporous material filter cake and silica gel filter cake are mixed Purpose ceramic-film filter carries out carrying out washing treatment, and ball milling is carried out then mix the product obtained with montmorillonite westernly after and is done by spraying It is dry, obtain montmorillonite mesoporous composite material.
According to a kind of specific embodiment, in step (3), by mesoporous material filter cake, silica gel filter cake and montmorillonite point Not carry out ball milling, then using purpose ceramic-film filter respectively to ball milling product carry out carrying out washing treatment, carrying out washing treatment product mixing after It is spray-dried, obtains montmorillonite mesoporous composite material.
According to a kind of specific embodiment, in step (3), by mesoporous material filter cake, silica gel filter cake and montmorillonite point Not carry out ball milling, then will ball milling product mix after carrying out washing treatment and be spray-dried using purpose ceramic-film filter, obtain To montmorillonite mesoporous composite material.
According to a kind of specific embodiment, in step (3), mesoporous material filter cake, silica gel filter cake and montmorillonite are mixed Ball milling is carried out after conjunction, ball milling product is then subjected to carrying out washing treatment using purpose ceramic-film filter and is spray-dried, and is covered De- stone mesoporous composite material.
Water can be used in carrying out washing treatment and/or alcohol (such as ethyl alcohol) carries out.A kind of preferred embodiment party according to the present invention Formula, when the sodium ions content in the cleaning solution for detecting purpose ceramic-film filter is 0.02 weight % or less, template agent content less than 1 When weight %, it can stop filtering, obtain filter cake.
According to the present invention, in step (3), the dosage of the mesoporous material filter cake, silica gel filter cake and montmorillonite can be It changes in larger range, for example, the mesoporous material filter cake relative to 100 parts by weight, the dosage of the silica gel filter cake can be with For 1-200 parts by weight, preferably 20-180 parts by weight, more preferably 50-150 parts by weight;The dosage of the montmorillonite can be 1-200 parts by weight, preferably 20-180 parts by weight, more preferably 50-150 parts by weight.
According to the present invention, in step (3), there is no particular limitation for the condition and concrete operation method of ball milling, Ke Yiwei The conventional selection of this field.For example, the ball milling can carry out in the ball mill, the inner wall of ball grinder is preferred in the ball mill For polytetrafluoroethyllining lining, the diameter of the abrading-ball in ball mill can be 2-3mm;The quantity of abrading-ball can be according to the big of ball grinder Ball grinder that is small reasonably to be selected, being 50-150ml for size, usually can be used 1 abrading-ball;The material of the abrading-ball Matter can be agate, polytetrafluoroethylene (PTFE) etc., preferably agate.The condition of the ball milling may include: that the revolving speed of abrading-ball can be 300-500r/min, the temperature in ball grinder can be 15-100 DEG C, and the time of ball milling can be 0.1-100 hours.
According to the present invention, in step (3), the spray drying can be implemented according to conventional methods.Pressure can be selected from At least one of gentle flow type spray seasoning of spray drying process, centrifugal spray drying method.It is a kind of preferred according to the present invention Embodiment, the spray drying use centrifugal spray drying method.The spray drying can carry out in atomizer.The spray The dry condition of mist may include: that temperature is 100-300 DEG C, revolving speed 10000-15000r/min;Under preferable case, the spray The dry condition of mist includes: that temperature is 150-250 DEG C, and the revolving speed of rotation is 11000-13000r/min.
In the preparation method of mesoporous composite material in the prior art, the removing template after spray drying is also typically included The step of agent, such as pass through calcination method removed template method.Since method of the invention carries out carrying out washing treatment using ceramic membrane, so Prepared by the present invention can not include the steps that calcining removed template method in the method for montmorillonite mesoporous composite material.
In the present invention, the loaded catalyst can be prepared according to the various conventional methods in this field, as long as can be The supported on carriers platinum component, tin component and sodium component.
The present invention also provides a kind of preparation methods of loaded catalyst, this method comprises: by carrier with containing water-soluble Property platinum compounds, water-soluble tin compound and inorganic sodium mixed aqueous solution carry out co-impregnation, then remove aqueous solvent, it is dry And it roasts.
Wherein, the carrier hereinbefore has been described, and details are not described herein.To the water-soluble platinum chemical combination in the present invention There is no particular limitation for the selection of water-soluble platinum compound described in object, the water-soluble tin compound and the inorganic sodium.Example Such as, the water-soluble platinum compound is at least one of chloroplatinic acid, ammonium chloroplatinate and platinum nitrate, preferably chloroplatinic acid and/or Ammonium chloroplatinate, more preferably chloroplatinic acid;The water-soluble tin compound is tin tetrachloride;The inorganic sodium be sodium nitrate and/ Or sodium chloride.
In the present invention, the dosage of the water-soluble platinum compound, water-soluble tin compound and inorganic sodium can compared with It is changed in a wide range of, for example, the dosage of the water-soluble platinum compound, water-soluble tin compound and inorganic sodium preparing In obtained loaded catalyst, on the basis of the total weight of the catalyst, based on the element, the content of the platinum component is 0.2-0.5 weight %, the content of the tin component are 0.2-1.2 weight %, and the content of the sodium component is 0.3-0.8 weight % is measured, the content of the carrier is 97.5-99.3 weight %.Under preferable case, the water-soluble platinum compound, water-soluble tin The dosage for closing object and inorganic sodium makes in the loaded catalyst being prepared, using the total weight of the catalyst as base Standard, based on the element, the content of the platinum component are 0.2-0.4 weight %, and the content of the tin component is 0.3-1 weight %, institute The content for stating sodium component is 0.4-0.7 weight %, and the content of the carrier is 97.9-99.1 weight %.
In the present invention, the content of the platinum component in the loaded catalyst, tin component and sodium component is according to raw material Feed ratio be calculated.
In the present invention, there is no particular limitation for the condition of the co-impregnation, such as the condition of the co-impregnation includes: temperature Degree can be 15-60 DEG C, and the time can be 1-10 hours;Preferably, temperature is 25-40 DEG C, and the time is 2-8 hours.
In the present invention, to the embodiment for removing aqueous solvent, there is no particular limitation, can be conventional for this field Embodiment, such as Rotary Evaporators can be used.
In the present invention, it can be condition conventional in the art that the condition of the drying, there is no particular limitation.Example Such as, the condition of the drying, which includes: temperature, to be 90-160 DEG C, preferably 100-130 DEG C;Time can be 1-20h, preferably For 2-5h.
In the present invention, it can be condition conventional in the art that the condition of the roasting, there is no particular limitation.Example Such as, the condition of the roasting, which includes: temperature, to be 500-700 DEG C, preferably 550-650 DEG C;Time can be 2-15h, excellent It is selected as 3-10h.
The present invention also provides the loaded catalysts prepared by the above method.The supported catalyst prepared by the method Agent has biggish specific surface area and pore volume, and the dispersion situation of metal component on this carrier is preferable, so that the catalysis Agent shows excellent catalytic performance in catalytic dehydrogenating reaction.
The present invention also provides application of the above-mentioned loaded catalyst in preparing propylene by dehydrogenating propane reaction.
The present invention also provides a kind of methods of preparing propylene by dehydrogenating propane, this method comprises: preparing third in dehydrogenating propane Under conditions of alkene, propane is contacted with catalyst, the catalyst is above-mentioned loaded catalyst provided by the invention.
In the present invention, preparing propylene by dehydrogenating propane is carried out using catalyst provided by the invention, this field routine can be used The condition used, under preferable case, this method further includes that diluent gas is added, and the diluent gas is usually hydrogen.Described third Alkane is contacted with catalyst can carry out in fixed-bed quartz reactor, and the condition of the preparing propylene by dehydrogenating propane includes: third The molar ratio of alkane and hydrogen can be 0.5-5:1, and reaction temperature can be 500-650 DEG C, and pressure can be 0.05-0.15MPa, The mass space velocity of propane can be 1-10h-1.Pressure of the invention is gauge pressure.
The present invention will be described in detail by way of examples below.
In the following Examples and Comparative Examples, used purpose ceramic-film filter is that my high-tech share has long purchased from Jiangsu The inorganic ceramic membrane component and filling membrane area that the number of limit company is JWCM19*30 are 0.5m2Ceramic film component;It is inorganic The parameter of ceramic membrane element includes: that shape is that multichannel is cylindrical, channel number 19, channel diameter 4mm, and length is 1016mm, outer diameter (diameter) are 30mm;
Rotary Evaporators are the production of IKA company, Germany, model RV10digital;
Drying box is Shanghai Yiheng Scientific Instruments Co., Ltd's production, model DHG-9030A;
Muffle furnace is the production of CARBOLITE company, model C WF1100.
The N of sample2Adsorption-desorption experiment is the ASAP2020-M+C type suction in the production of Micromeritics company, the U.S. It is carried out on attached instrument, the specific surface area and pore volume of sample, which calculate, uses BET method.
Scanning electron microscope (SEM) analysis is enterprising in the scanning electron microscope of the model XL-30 purchased from FEI Co., the U.S. Row;
Raw material, which feeds intake, when the content of each component passes through preparation in the dehydrogenation of preparation calculates determination;
Conversion of propane and selectivity are analyzed by gas-chromatography, and calculation method is as follows:
Amount/propane primary quantity × 100% of conversion of propane=reaction consumption propane;
The calculation method of Propylene Selectivity is as follows:
Amount/propane total flow × 100% of Propylene Selectivity=generation propylene consumption propane;
The calculation method of productivity of propylene is as follows:
Productivity of propylene=propylene actual production/propylene theoretical yield × 100%.
Embodiment 1
The present embodiment is for illustrating loaded catalyst provided by the invention and preparation method thereof and preparing propylene by dehydrogenating propane Method
(1) montmorillonite mesoporous composite material is prepared
At 80 DEG C, cetyl trimethylammonium bromide and ethyl orthosilicate are added to the ammonium hydroxide that concentration is 25 weight % In solution, deionized water is added, wherein the additional amount of ethyl orthosilicate is 1g, ethyl orthosilicate, cetyl trimethyl bromine The molar ratio for changing ammonium, the ammonia in ammonium hydroxide and water is 1:0.37:2.8:142, and is stirred 4 hours at a temperature of 80 DEG C, then will be molten Liquid filters to obtain mesoporous material filter cake A1.
It is the sulfuric acid solution of 12 weight % by waterglass and sulfuric acid weight by waterglass and concentration that concentration is 15 weight % It is 98 weights than after mixing, being stirred to react at 30 DEG C 2 hours for 5:1, and by obtained reaction product concentration The sulfuric acid adjustment pH for measuring % is 3, then filters reaction mass, obtains silica gel filter cake B1.
10 grams of filter cake A1 of above-mentioned preparation and 10 grams of filter cake B1 are mixed, mixture is washed using purpose ceramic-film filter Washing to sodium ions content is 0.02 weight %, and template agent content obtains mesoporous composite material filter cake less than 1 weight %.Wherein, film Component operating pressure is 3.3bar, and circulation side is 4bar into film pressure, and it is 2.5bar, circulation side film surface stream that circulation side, which goes out film pressure, Speed is 4m/s, and osmotic lateral pressure 0.3bar, temperature is 20 DEG C.Prepare the mesoporous composite material filter cake consumption water 3 of a parts by weight Parts by weight.
The above-mentioned mesoporous composite material filter cake of 10g and 10 grams of montmorillonites are put into the ball grinder of 100ml, wherein ball milling The material of tank is polytetrafluoroethylene (PTFE), and Material quality of grinding balls is agate, and the diameter of abrading-ball is 3mm, and quantity is 1, revolving speed 400r/min. Ball grinder is closed, temperature is ball milling 5h at 60 DEG C in ball grinder, and the slurry after ball milling is 12000r/ in revolving speed at 200 DEG C It is spray-dried under min, obtains montmorillonite mesoporous composite material C1.
Montmorillonite mesoporous composite material C1 is characterized with scanning electron microscope and nitrogen adsorption instrument.
Fig. 1 is X-ray diffracting spectrum, and abscissa is 2 θ, and ordinate is intensity.The low-angle spectral peak occurred by XRD spectra It is found that the XRD spectra of montmorillonite mesoporous composite material C1 has the hexagonal hole road structure of 2D specific to mesoporous material.
Fig. 2 is SEM scanning electron microscope (SEM) photograph, from figure 1 it appears that the microscopic appearance of montmorillonite mesoporous composite material C1 is grain The microballoon that diameter is 30-60 μm, and its good dispersion property.
Fig. 3 is the graph of pore diameter distribution of montmorillonite mesoporous composite material C1.It can be seen from the figure that the composite mesoporous material of montmorillonite Expect that C1 has diplopore distributed architecture, and duct is uniform.
The pore structure parameter of montmorillonite mesoporous composite material C1 is as shown in table 1 below.
Table 1
*: the first most probable pore size and the second most probable pore size are separated with comma: being successively according to sequence from left to right One most probable pore size and the second most probable pore size.
(2) preparation of loaded catalyst
By the H of 0.080g2PtCl6·6H2O, the SnCl of 0.207g4·5H2The NaNO of O and 0.185g3Be dissolved in 100ml go from In sub- water, is mixed with the above-mentioned 10g montmorillonite mesoporous composite material C1 being prepared, continuously stir reaction 5 at room temperature Hour.The aqueous solvent in system is boiled off with Rotary Evaporators, obtains solid product.It is 120 DEG C that solid product, which is placed in temperature, It is 3 hours dry in drying box.Then place the product in Muffle furnace, temperature is 600 DEG C and roasts 6 hours, obtains supported catalyst Agent D1.
The specific gravity of each component of loaded catalyst D1 are as follows: platinum component of the 0.3 weight % in terms of platinum element, 0.7 weight % Tin component in terms of tin element, sodium component of the 0.5 weight % in terms of sodium element, remaining is montmorillonite mesoporous composite material C1.
(3) preparing propylene by dehydrogenating propane
The loaded catalyst D1 of 0.5g is fitted into fixed-bed quartz reactor, control reaction temperature is 610 DEG C, reaction Pressure is 0.1MPa, and propane: the molar ratio of hydrogen is 1:1, and propane mass space velocity is 3.0h-1, reaction time 50h.Reaction knot Fruit is shown in Table 4.
Embodiment 2
The present embodiment is for illustrating loaded catalyst provided by the invention and preparation method thereof and preparing propylene by dehydrogenating propane Method
(1) montmorillonite mesoporous composite material is prepared
At 50 DEG C, cetyl trimethylammonium bromide and ethyl orthosilicate are added to the ammonium hydroxide that concentration is 25 weight % In solution, deionized water is added, wherein the additional amount of ethyl orthosilicate is 1g, ethyl orthosilicate, cetyl trimethyl bromine The molar ratio for changing ammonium, the ammonia in ammonium hydroxide and water is 1:0.5:1.5:180, and is stirred 7 hours at 50 °C, then by solution Suction filtration obtains mesoporous material filter cake A2.
It is the sulfuric acid solution of 12 weight % by waterglass and sulfuric acid weight by waterglass and concentration that concentration is 15 weight % It is 98 weights than after mixing, being stirred to react at 40 DEG C 1.5 hours for 4:1, and by obtained reaction product concentration The sulfuric acid adjustment pH for measuring % is 2, then filters reaction mass to obtain silica gel filter cake B2.
It uses purpose ceramic-film filter to wash to sodium ion respectively 20 grams of filter cake A2 of above-mentioned preparation and 30 grams of filter cake B2 to contain Amount is 0.02 weight %, and template agent content obtains mesoporous composite material filter cake less than 1 weight %.Wherein, membrane module operating pressure For 3bar, circulation side is 3.5bar into film pressure, and it is 2.5bar that circulation side, which goes out film pressure, and circulation side crossflow velocity is 4.5m/s, Osmotic lateral pressure is 0.4bar, and temperature is 60 DEG C.
Above-mentioned mesoporous composite material filter cake and 10g montmorillonite are put into the ball grinder of 100mL, wherein the material of ball grinder Matter is agate, and Material quality of grinding balls is agate, and the diameter of abrading-ball is 3mm, and quantity is 1, revolving speed 500r/min.Ball grinder is closed, Temperature is ball milling 0.5h at 80 DEG C in ball grinder, and the slurry after ball milling is spraying in the case where revolving speed is 11000r/min at 250 DEG C It is dry, obtain montmorillonite mesoporous composite material C2.
The pore structure parameter of montmorillonite mesoporous composite material C2 is as shown in table 2 below.
Table 2
*: the first most probable pore size and the second most probable pore size are separated with comma: being successively according to sequence from left to right One most probable pore size and the second most probable pore size.
(2) preparation of loaded catalyst
By the H of 0.053g2PtCl6·6H2O, the SnCl of 0.09g4·5H2The NaCl of O and 0.127g is dissolved in 50ml deionization It in water, is mixed with the above-mentioned 10g montmorillonite mesoporous composite material C2 being prepared, it is small that reaction 2 is continuously stirred under the conditions of 40 DEG C When.The aqueous solvent in system is boiled off with Rotary Evaporators, obtains solid product.It is 100 DEG C dry that solid product, which is placed in temperature, It is 5 hours dry in dry case.Then in Muffle furnace, temperature is 650 DEG C and roasts 3 hours, obtains loaded catalyst D2.
The specific gravity of loaded catalyst D2 each component are as follows: platinum component of the 0.2 weight % in terms of platinum element, 0.3 weight % with The tin component of tin element meter, sodium component of the 0.4 weight % in terms of sodium element, remaining is montmorillonite mesoporous composite material C2.
(3) preparing propylene by dehydrogenating propane
Preparing propylene by dehydrogenating propane is carried out according to the method for embodiment 1, unlike, it is substituted using loaded catalyst D2 Loaded catalyst D1 in embodiment 1.Reaction result is shown in Table 4.
Embodiment 3
The present embodiment is for illustrating loaded catalyst provided by the invention and preparation method thereof and preparing propylene by dehydrogenating propane Method
(1) montmorillonite mesoporous composite material is prepared
At 90 DEG C, cetyl trimethylammonium bromide and ethyl orthosilicate are added to the ammonium hydroxide that concentration is 25 weight % In solution, deionized water is added, wherein the additional amount of ethyl orthosilicate is 1g, ethyl orthosilicate, cetyl trimethyl bromine The molar ratio for changing ammonium, the ammonia in ammonium hydroxide and water is 1:0.2:3.5:120, and is stirred 3 hours at a temperature of 90 DEG C, then by solution Suction filtration obtains mesoporous material filter cake A3.
It is the sulfuric acid solution of 12 weight % by waterglass and sulfuric acid weight by waterglass and concentration that concentration is 15 weight % Than after mixing, being stirred to react at 20 DEG C for 6:1 3 hours, pH then is adjusted with the sulfuric acid that concentration is 98 weight % It is 4, then obtained reaction mass is filtered, obtains silica gel filter cake B3.
20 grams of filter cake A3 of above-mentioned preparation, 10 grams of filter cake B3 and 30g montmorillonites are mixed, mixture is put into (wherein, ball grinder material is polytetrafluoroethylene (PTFE), and Material quality of grinding balls is agate, and the diameter of abrading-ball is 3mm, quantity in 100mL ball grinder It is 1, revolving speed 500r/min), ball grinder is closed, temperature is ball milling 10 hours at 40 DEG C, then by ball milling in ball grinder It is 0.02 weight % that slurry afterwards, which is washed using purpose ceramic-film filter to sodium ions content, and template agent content is obtained less than 1 weight % To montmorillonite mesoporous composite material filter cake.Wherein, membrane module operating pressure be 3.4bar, circulation side into film pressure be 4.5bar, It is 2.3bar that circulation side, which goes out film pressure, and circulation side crossflow velocity is 4.2m/s, and osmotic lateral pressure 0.5bar, temperature is 40 DEG C.
By above-mentioned montmorillonite mesoporous composite material filter cake be configured to slurry at 150 DEG C revolving speed be 13000r/min under spray Mist is dry, obtains montmorillonite mesoporous composite material C3.
The pore structure parameter of montmorillonite mesoporous composite material C3 is as shown in table 3 below.
Table 3
*: the first most probable pore size and the second most probable pore size are separated with comma: being successively according to sequence from left to right One most probable pore size and the second most probable pore size.
(2) preparation of loaded catalyst
By the H of 0.11g2PtCl6·6H2O, the SnCl of 0.296g4·5H2The NaNO of O and 0.259g3Be dissolved in 200ml go from In sub- water, is mixed with the montmorillonite mesoporous composite material C3 of the above-mentioned 10g being prepared, continuously stir reaction under the conditions of 30 DEG C 8 hours.The aqueous solvent in system is boiled off with Rotary Evaporators, obtains solid product.It is 100 DEG C that solid product, which is placed in temperature, It is 5 hours dry in drying box.Then in Muffle furnace, temperature is 550 DEG C and roasts 10 hours, obtains loaded catalyst D3.
The specific gravity of loaded catalyst D3 each component are as follows: platinum component of the 0.4 weight % in terms of platinum element, 1 weight % is with tin The tin component of element meter, sodium component of the 0.7 weight % in terms of sodium element, remaining is montmorillonite mesoporous composite material C3.
(3) preparing propylene by dehydrogenating propane
Preparing propylene by dehydrogenating propane is carried out according to the method for embodiment 1, unlike, it is substituted using loaded catalyst D3 Loaded catalyst D1 in embodiment 1.Reaction result is shown in Table 4.
Embodiment 4
The present embodiment is for illustrating loaded catalyst provided by the invention and preparation method thereof and preparing propylene by dehydrogenating propane Method
(1) preparation of carrier
Carrier is prepared according to the method for embodiment 1.
(2) preparation of loaded catalyst
It carries out according to the method for embodiment 1, unlike, platinum component, tin component are different with the content of sodium component.Specifically Ground, H2PtCl6·6H2The dosage of O is 0.133g, SnCl4·5H2The dosage of O is 0.355g, NaNO3Dosage be 0.111g, It is remaining same as Example 1, obtain loaded catalyst D4.
The specific gravity of loaded catalyst D4 each component are as follows: platinum component of the 0.5 weight % in terms of platinum element, 1.2 weight % with The tin component of tin element meter, sodium component of the 0.3 weight % in terms of sodium element, remaining is montmorillonite mesoporous composite material C1.
(3) preparing propylene by dehydrogenating propane
Preparing propylene by dehydrogenating propane is carried out according to the method for embodiment 1, unlike, it is substituted using loaded catalyst D4 Loaded catalyst D1 in embodiment 1.Reaction result is shown in Table 4.
Comparative example 1
The method that this comparative example is used to illustrate the loaded catalyst and preparing propylene by dehydrogenating propane of reference
By the H of 0.080g2PtCl6·6H2O, the SnCl of 0.207g4·5H2The NaNO of O and 0.185g3Be dissolved in 100ml go from In sub- water, the commercially γ-Al of 10g is added2O3(the Qingdao wave silica-gel desiccant company trade mark is technical grade low specific surface area to carrier The commercially available product of activated alumina, specific surface area 162m2/ g, pore volume 0.82cm3/ g) mixing, it continuously stirs at room temperature Mix reaction 5 hours.The aqueous solvent in system is boiled off with Rotary Evaporators, obtains solid product.Solid product, which is placed in temperature, is It is 3 hours dry in 120 DEG C of drying box.Then in Muffle furnace, temperature is 600 DEG C and roasts 6 hours, obtains supported catalyst Agent DD1.
The specific gravity of each component of loaded catalyst DD1 are as follows: platinum component of the 0.3 weight % in terms of platinum element, 0.7 weight % Tin component in terms of tin element, sodium component of the 0.5 weight % in terms of sodium element, remaining is γ-Al2O3Carrier.
(3) preparing propylene by dehydrogenating propane
Preparing propylene by dehydrogenating propane is carried out according to the method for embodiment 1, unlike, it is replaced using loaded catalyst DD1 For the loaded catalyst D1 in embodiment 1.Reaction result is shown in Table 4.
Comparative example 2
The method that this comparative example is used to illustrate the loaded catalyst and preparing propylene by dehydrogenating propane of reference
Carrier and loaded catalyst are prepared according to the method for embodiment 1, unlike, the method for not using co-impregnation, But the method for using step impregnation prepares loaded catalyst.Specifically, by montmorillonite mesoporous composite material C1 first in chlorine platinum 5h is impregnated in aqueous acid, and the montmorillonite mesoporous composite material C1 after dipping is dried and is roasted according to the condition of embodiment 1 After burning, then in the aqueous solution of tin tetrachloride and sodium nitrate 5h is impregnated, is then dried and roasts according to the condition of embodiment 1 It burns, obtains loaded catalyst DD2.
The specific gravity of each component of loaded catalyst DD2 are as follows: platinum component of the 0.3 weight % in terms of platinum element, 0.7 weight % Tin component in terms of tin element, sodium component of the 0.5 weight % in terms of sodium element, remaining is montmorillonite mesoporous composite material C1.
(3) preparing propylene by dehydrogenating propane
Preparing propylene by dehydrogenating propane is carried out according to the method for embodiment 1, unlike, it is replaced using loaded catalyst DD2 For the loaded catalyst D1 in embodiment 1.Reaction result is shown in Table 4.
Comparative example 3
(1) preparation of carrier
It is the sulfuric acid solution of 12 weight % by waterglass and concentration that concentration is 15 weight % with weight ratio is that 5:1 is mixed Merge haptoreaction 1.5 hours at 20 DEG C, then adjust pH value to 3 with the sulfuric acid that concentration is 98 weight %, then to obtaining Reaction mass handled using plate and frame type filter-press, be then washed with water to sodium ions content be 0.02 weight %, obtain silica gel Filter cake.Prepare silica gel filter cake consumption 11 parts by weight of water of a parts by weight.
The above-mentioned silica gel filter cake of 10g is put into the ball grinder of 100ml, wherein the material of ball grinder is polytetrafluoroethylene (PTFE), Material quality of grinding balls is agate, and the diameter of abrading-ball is 3mm, and quantity is 1, revolving speed 400r/min.Ball grinder is closed, in ball grinder Temperature is ball milling 5h at 60 DEG C, and the slurry after ball milling is spray-dried at 200 DEG C in the case where revolving speed is 12000r/min, will be spraying dry The product obtained after dry calcines 10h at 400 DEG C in nitrogen atmosphere in Muffle furnace, with eliminating hydroxide and residual moisture, obtains Silica-gel carrier DA1.
(2) loaded catalyst is prepared
It carries out according to the method for embodiment 1, unlike, montmorillonite mesoporous composite material C1 is replaced with into above-mentioned silica gel and is carried Body DA1 obtains loaded catalyst DD3.
(3) preparing propylene by dehydrogenating propane
Preparing propylene by dehydrogenating propane is carried out according to the method for embodiment 1, unlike, it is replaced using loaded catalyst DD3 For the loaded catalyst D1 in embodiment 1.Reaction result is shown in Table 4.Comparative example 4
The method that this comparative example is used to illustrate the loaded catalyst and preparing propylene by dehydrogenating propane of reference
(1) montmorillonite mesoporous composite material is prepared
Mesoporous material filter cake A1 and silica gel filter cake B1 are prepared according to the method for embodiment 1, then by 10 grams of filter cake A1 and 10 Gram filter cake B1 is mixed, and being washed with distilled water to sodium ions content using plate and frame type filter-press is 0.02 weight %, is situated between Hole composite material filter cake.The mesoporous composite material for preparing a parts by weight consumes the water of 11 parts by weight.
Ball milling is carried out after then according to the method for embodiment 1 mixing mesoporous composite material filter cake with 10g montmorillonite to go forward side by side Row spray drying, obtains montmorillonite mesoporous composite material DC1.
(2) loaded catalyst is prepared
It carries out according to the method for embodiment 1, unlike, montmorillonite mesoporous composite material C1 is replaced with into above-mentioned montmorillonite Mesoporous composite material DC1 obtains loaded catalyst DD4.
(3) preparing propylene by dehydrogenating propane
Preparing propylene by dehydrogenating propane is carried out according to the method for embodiment 1, unlike, it is replaced using loaded catalyst DD4 For the loaded catalyst D1 in embodiment 1.Reaction result is shown in Table 4.
Comparative example 5
This comparative example is for illustrating carrier and loaded catalyst of reference and preparation method thereof
The preparation of carrier and loaded catalyst is carried out according to the method for comparative example 4, unlike, after spray drying Increase following steps: the product of spray drying being calcined at 400 DEG C in nitrogen atmosphere for 24 hours in Muffle furnace, remove template Agent obtains montmorillonite mesoporous composite material DC2 and loaded catalyst DD5.
(3) preparing propylene by dehydrogenating propane
Preparing propylene by dehydrogenating propane is carried out according to the method for embodiment 1, unlike, it is replaced using loaded catalyst DD5 For the loaded catalyst D1 in embodiment 1.Reaction result is shown in Table 4.
Table 4
Propane average conversion (%) Propylene average selectivity (%) Propylene average yield (%)
Embodiment 1 15.5 58.2 99
Embodiment 2 15.8 54.5 95
Embodiment 3 14.9 56.2 94
Embodiment 4 13.2 50.1 86
Comparative example 1 9 78 75
Comparative example 2 10.5 38.4 54
Comparative example 3 8.2 40 58
Comparative example 4 9.1 41.7 62
Comparative example 5 9.9 44.2 68
From the results shown in Table 4, embodiment 1-4 is prepared using loaded catalyst of the invention for dehydrogenating propane When the reaction of propylene, catalytic performance is better than commercially available γ-Al2O3The catalyst (comparative example 1) of carrier preparation, illustrates this hair The dehydrogenation preparation method of bright offer may be implemented to improve the effect of dehydrogenation catalytic performance.Relative to comparative example 2 The catalyst prepared using step impregnation method, the preparation process of catalyst of the present invention is simple, excellent catalytic effect.And it uses preferred The effect of embodiment 1-3 in range is obviously optimal.
The preferred embodiment of the present invention has been described above in detail, and still, the present invention is not limited thereto.In skill of the invention In art conception range, can with various simple variants of the technical solution of the present invention are made, including each technical characteristic with it is any its Its suitable method is combined, and it should also be regarded as the disclosure of the present invention for these simple variants and combination, is belonged to Protection scope of the present invention.

Claims (21)

1. a kind of loaded catalyst, which includes platinum component, tin component and the sodium of carrier and load on the carrier Component, which is characterized in that the carrier is montmorillonite mesoporous composite material, and the montmorillonite mesoporous composite material is to use to include What the method for following steps was prepared:
(1) ethyl orthosilicate, cetyl trimethylammonium bromide and ammonia progress first is mixed, and first is mixed Obtained mixture is filtered, and obtains mesoporous material filter cake;Ethyl orthosilicate, cetyl trimethylammonium bromide and ammonia rub You are than being 1:0.1-1:0.1-5;
(2) waterglass the mixture that second is mixed, and obtains after second is mixed is carried out with inorganic acid to carry out Filter, obtains silica gel filter cake;The weight ratio of the waterglass and inorganic acid is 3-6:1;
(3) mesoporous material filter cake, silica gel filter cake and montmorillonite are subjected to ball milling respectively or after mixing, ball milling product is used into ceramics Membrane filter carries out carrying out washing treatment, and the product for optionally obtaining washing mixes, is then spray-dried, it is mesoporous to obtain montmorillonite Composite material;Alternatively,
Mesoporous material filter cake and silica gel filter cake are subjected to carrying out washing treatment using purpose ceramic-film filter respectively or after mixing, then will be washed The product washed carries out ball milling respectively or after mixing with montmorillonite, optionally mixes ball milling product, is then spray-dried, Obtain montmorillonite mesoporous composite material;
Relative to the mesoporous material filter cake of 100 parts by weight, the dosage of the silica gel filter cake is 1-200 parts by weight, the illiteracy The dosage of de- stone is 1-200 parts by weight;
The average grain diameter of the montmorillonite mesoporous composite material is 30-60 μm, specific surface area 200-600m2/ g, pore volume are 0.8-2mL/g, aperture is in bimodal distribution, and bimodal respectively corresponds the first most probable pore size 6-9nm and the second most probable pore size 10- 50nm;
The preparation method of the loaded catalyst includes: by carrier and to contain water-soluble platinum compound, water-soluble tin compound Co-impregnation is carried out with the mixed aqueous solution of inorganic sodium, then removes aqueous solvent, drying simultaneously roasts.
2. loaded catalyst according to claim 1, wherein the average grain diameter of the montmorillonite mesoporous composite material is 40-55 μm, specific surface area 250-350m2/ g, pore volume 1-1.5mL/g, aperture is in bimodal distribution, and bimodal is respectively corresponded First most probable pore size 6-8nm and the second most probable pore size 20-40nm.
3. loaded catalyst according to claim 1, wherein on the basis of the total weight of the catalyst, with element Meter, the content of the platinum component are 0.2-0.5 weight %, and the content of the tin component is 0.2-1.2 weight %, the sodium component Content be 0.3-0.8 weight %, the content of the carrier is 97.5-99.3 weight %.
4. loaded catalyst according to claim 1, wherein carry out the condition of carrying out washing treatment using purpose ceramic-film filter It include: operating pressure for 2.5-3.9bar, circulation side is 3-5bar into film pressure, and it is 2-2.8bar that circulation side, which goes out film pressure, is followed Ring side crossflow velocity is 4-5m/s;Osmotic lateral pressure is 0.3-0.5bar;Temperature is 10-60 DEG C.
5. loaded catalyst according to claim 1, wherein in step (1), ethyl orthosilicate, cetyl three The molar ratio of methyl bromide ammonium and ammonia is 1:0.2-0.5:1.5-3.5.
6. loaded catalyst according to claim 1, wherein the described first condition being mixed includes: that temperature is 25-100 DEG C, the time is 2-8 hours.
7. loaded catalyst according to claim 1, wherein the inorganic acid is one in sulfuric acid, nitric acid and hydrochloric acid Kind is a variety of.
8. loaded catalyst according to claim 1, wherein the described second condition being mixed includes: that temperature is 10-60 DEG C, the time is 1-5 hours, pH value 2-4.
9. loaded catalyst according to claim 1, wherein relative to the mesoporous material filter cake of 100 parts by weight, The dosage of the silica gel filter cake is 20-180 parts by weight, and the dosage of the montmorillonite is 20-180 parts by weight.
10. loaded catalyst according to claim 1, wherein the mesoporous material relative to 100 parts by weight is filtered Cake, the dosage of the silica gel filter cake are 50-150 parts by weight, and the dosage of the montmorillonite is 50-150 parts by weight.
11. loaded catalyst according to claim 1, wherein in step (3), the condition of the ball milling includes: mill The revolving speed of ball is 300-500r/min, and the temperature in ball grinder is 15-100 DEG C, and the time of ball milling is 0.1-100h.
12. loaded catalyst according to claim 1, wherein the condition of the spray drying includes: that temperature is 100- 300 DEG C, revolving speed 10000-15000r/min.
13. a kind of method for preparing loaded catalyst described in any one of claim 1-12, which is characterized in that the party Method includes: to be total to carrier and the mixed aqueous solution containing water-soluble platinum compound, water-soluble tin compound and inorganic sodium Dipping, then removes aqueous solvent, and drying simultaneously roasts.
14. according to the method for claim 13, wherein the water-soluble platinum compound, water-soluble tin compound and inorganic The dosage of sodium salt makes in the loaded catalyst being prepared, on the basis of the total weight of the catalyst, based on the element, The content of the platinum component is 0.2-0.5 weight %, and the content of the tin component is 0.2-1.2 weight %, the sodium component Content is 0.3-0.8 weight %, and the content of the carrier is 97.5-99.3 weight %.
15. according to the method for claim 13, wherein the condition of the co-impregnation includes: that temperature is 15-60 DEG C, the time It is 1-10 hours.
16. it is 500-700 DEG C that according to the method for claim 13, the condition of the roasting, which includes: temperature, time 2-15 Hour.
17. the loaded catalyst of the preparation of the method as described in any one of claim 13-16.
18. loaded catalyst described in any one of claim 1-12 and 17 is in preparing propylene by dehydrogenating propane reaction Using.
19. a kind of method of preparing propylene by dehydrogenating propane, which is characterized in that this method comprises: in preparing propylene by dehydrogenating propane Under the conditions of, propane is contacted with catalyst, which is characterized in that the catalyst is any one of claim 1-12 and 17 institute The loaded catalyst stated.
20. according to the method for claim 19, wherein this method further includes that diluent gas hydrogen is added.
21. according to the method for claim 20, wherein the propane contacts in fixed-bed quartz reactor with catalyst It carries out, the condition of the preparing propylene by dehydrogenating propane includes: that the molar ratio of propane and hydrogen is 0.5-5:1, and reaction temperature is 500-650 DEG C, pressure 0.05-0.15MPa, the mass space velocity of propane is 1-10h-1
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