CN108851506B - round-head twisted brush shearing and sanding all-in-one machine, working method and round-head twisted brush - Google Patents
round-head twisted brush shearing and sanding all-in-one machine, working method and round-head twisted brush Download PDFInfo
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- CN108851506B CN108851506B CN201810514973.5A CN201810514973A CN108851506B CN 108851506 B CN108851506 B CN 108851506B CN 201810514973 A CN201810514973 A CN 201810514973A CN 108851506 B CN108851506 B CN 108851506B
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- tray
- shearing
- sanding
- wire
- brush
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- A—HUMAN NECESSITIES
- A46—BRUSHWARE
- A46D—MANUFACTURE OF BRUSHES
- A46D1/00—Bristles; Selection of materials for bristles
- A46D1/04—Preparing bristles
- A46D1/05—Splitting; Pointing
-
- A—HUMAN NECESSITIES
- A46—BRUSHWARE
- A46D—MANUFACTURE OF BRUSHES
- A46D1/00—Bristles; Selection of materials for bristles
- A46D1/04—Preparing bristles
- A46D1/06—Machines or apparatus for cutting bristles
-
- A—HUMAN NECESSITIES
- A46—BRUSHWARE
- A46D—MANUFACTURE OF BRUSHES
- A46D3/00—Preparing, i.e. Manufacturing brush bodies
- A46D3/08—Parts of brush-making machines
-
- A—HUMAN NECESSITIES
- A46—BRUSHWARE
- A46D—MANUFACTURE OF BRUSHES
- A46D3/00—Preparing, i.e. Manufacturing brush bodies
- A46D3/08—Parts of brush-making machines
- A46D3/082—Magazines for bristles; Feeding bristles to magazines; Knot picking
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
Abstract
the invention discloses a shearing and sanding integrated machine for a round-head twisted brush, and relates to a device for processing a twisted brush. It includes brush body, main control unit, workstation, double-layered line wire drawing mechanism, commentaries on classics line mechanism, shearing mechanism, sanding tray and tray support, and the tray support is installed on the workstation, installs tray rotation mechanism and tray deflection mechanism on the tray support, installs the shearing support on the workstation, and shearing mechanism slidable installs on the shearing support, and the brush body is located between shearing mechanism and the sanding tray, and the woollen is the crimping on the sanding tray and arranges, double-layered line wire drawing mechanism, commentaries on classics line mechanism, shearing mechanism, tray rotation mechanism and tray deflection mechanism all are connected with main control unit electricity. The invention also provides a working method of the round-head twisted brush shearing and sanding all-in-one machine. Meanwhile, the invention also provides the round-head twisted brush manufactured according to the round-head twisted brush shearing and sanding all-in-one machine.
Description
Technical Field
The invention relates to a device for processing a twisted hairbrush, in particular to a shearing and sanding integrated machine for a round-head twisted hairbrush. The invention also provides a working method of the round-head twisted brush shearing and sanding all-in-one machine. Meanwhile, the invention also provides the round-head twisted brush manufactured according to the round-head twisted brush shearing and sanding all-in-one machine.
background
The existing twisted hair brush comprises a hard hair twisted hair brush and a soft hair twisted hair brush, however, the ends of the wool are flat-head structures (cylindrical structures which are not rounded), and a single bristle is of a slender structure (the length is 80-150mm, and the diameter is 0.1-0.8 mm). At present, the flat-head twisted hair brush is mainly used as a tool for smearing liquid medicine on an electric hair dyeing machine, but the flat-head twisted hair brush can slightly scratch the skin when dyeing hair, and the liquid medicine can easily enter the human body after the skin is scratched, so that infection is generated and harm is caused to the human body; meanwhile, the end of the brush hair of the brush used for being in contact with the human body in the field of medical appliances is also in a flat head structure, when the brush with the flat head structure is in contact with the skin of the human body, the skin can be slightly scratched, and the skin is easy to infect after being scratched.
therefore, it is important to develop an apparatus for manufacturing the round-headed twisted brush, a method of using the same, and the round-headed twisted brush manufactured by the method.
disclosure of Invention
The invention aims to overcome the defects of the background art and provides a shearing and sanding integrated machine of a round-head twisted brush.
The second purpose of the invention is to overcome the defects of the background technology and provide a working method of the shearing and sanding all-in-one machine of the round-head twisted brush.
The third purpose of the invention is to overcome the defects of the background art and provide the round-head twisted brush manufactured by the round-head twisted brush shearing and sanding all-in-one machine.
In order to achieve the first object, the technical scheme of the invention is as follows: round head hank brush is cut hair and is ground hair all-in-one, including the brush body, the brush body comprises woollen and wire thread, its characterized in that: also comprises a main controller, a workbench, a wire clamping and pulling mechanism for clamping and pulling the metal wire, a wire rotating mechanism for rotating the metal wire, a shearing mechanism for shearing wool and a sanding mechanism for rounding the sheared wool, the sanding mechanism comprises a sanding tray and a tray support, the tray support is arranged on the workbench, and a tray self-rotating mechanism for enabling the sanding tray to rotate and a tray deflection mechanism for enabling the sanding tray to rotate eccentrically are arranged on the tray support, the worktable is provided with a shearing support, the shearing mechanism is arranged on the shearing support in a sliding way, the hairbrush body is positioned between the shearing mechanism and the sanding tray, and the wool is arranged on the sanding tray in a compression joint mode, and the wire clamping and pulling mechanism, the wire rotating mechanism, the shearing mechanism, the tray self-rotating mechanism and the tray deflecting mechanism are all electrically connected with the main controller.
In the technical scheme, the wire clamping and pulling mechanism comprises two wire clamping and pulling supports which are arranged at intervals, each wire clamping and pulling support is rotatably provided with a wire pulling and clamping main shaft, one end of each wire pulling and clamping main shaft is connected with a wire pulling cylinder for pulling a metal wire, the other end of each wire pulling and clamping main shaft is connected with a wire clamping fixed block for clamping the end part of the metal wire, two ends of the metal wire are respectively clamped by the two wire clamping fixed blocks, and the wire pulling cylinder is arranged on the wire clamping and pulling supports; the wire rotating mechanism comprises a wire rotating motor arranged on the workbench, and the output end of the wire rotating motor is connected with the wire pulling main shaft.
In the above technical scheme, shearing mechanism is including shearing guide rail, shearing slide, shearing motor, shearing blade holder, slide cylinder, install the shearing sword on the shearing blade holder, shearing guide rail and slide cylinder are all installed on the shearing support, and the shearing slide is connected with the shearing support through shearing the guide rail, and the shearing slide is connected with the output of slide cylinder, and the shearing motor is installed on the shearing slide, and the output of shearing motor is connected with the shearing blade holder.
In the technical scheme, carborundum is coated on the surface of one side, which is in contact with the wool, of the sanding tray.
In the technical scheme, a plurality of sanding holes are arranged at intervals on the sanding tray.
In the technical scheme, the tray rotation mechanism comprises a tray bearing seat, a tray upper sleeve, a tray lower sleeve, a tray upper rotating shaft, a tray rotation spring, a tray lower rotating shaft and a tray rotation motor, wherein the tray rotation motor is fixedly installed on a tray support, the tray lower sleeve is rotatably installed on the tray support, the upper end of the tray upper sleeve is connected with the sanding tray through the tray bearing seat, the lower end of the tray upper sleeve is fixedly connected with the upper end of the tray lower sleeve, the tray upper rotating shaft is located in the tray upper sleeve, the tray rotation spring is located in the tray lower sleeve, the upper end of the tray upper rotating shaft is fixedly connected with the sanding tray, and the tray upper rotating shaft is sequentially connected with the tray rotation spring, the tray lower rotating shaft and the tray rotation motor.
In the technical scheme, the tray deflection mechanism comprises a tray deflection motor installed on a tray support or a workbench, the central lines of the upper tray sleeve and the lower tray sleeve are arranged in parallel at intervals, and the output end of the tray deflection motor is connected with the lower tray sleeve through a belt.
in the technical scheme, a tray lifting seat is installed between the tray support and the workbench, a tray lifting hole and a tray lifting slide block are arranged on the tray lifting seat, and the end part of one end of the tray lifting slide block is located in the tray lifting hole and is connected with the tray support.
In order to achieve the second object, the invention has the technical scheme that: the working method of the round-head twisting brush shearing and sanding all-in-one machine is characterized in that: the method comprises the following process steps of,
The method comprises the following steps: the hairbrush body is placed between the two wire clamping and pulling support seats, and the metal wire of the hairbrush body is clamped by the two wire clamping and pulling fixing blocks;
Step two: the metal silk thread of the brush body is pulled through the wire pulling cylinder, so that the metal silk thread is in a tight state, and the woolen material and the sanding tray are in a compression joint state;
Step three: the sliding seat cylinder adjusts the position of the shearing sliding seat, and the shearing motor drives the shearing knife on the shearing knife tool to rotate through the belt, so that the hair is sheared on the hairbrush body;
step four: the tray rotation motor drives the tray lower rotating shaft to rotate, the tray lower rotating shaft drives the tray rotation spring positioned in the tray lower sleeve to rotate, the tray rotation spring drives the tray upper rotating shaft positioned on the tray upper sleeve to rotate, and the tray upper rotating shaft drives the sanding tray to rotate;
step five: the lower tray deflection motor drives the lower tray sleeve to rotate through a belt, the lower tray sleeve drives the upper tray sleeve to rotate, and the lower tray sleeve drives the sanding tray to eccentrically rotate through a tray bearing seat in the rotating process;
Step six: under the combined action of the fourth step and the fifth step, the end rounding treatment is carried out on the sheared wool by the sanding tray, and the hairbrush is taken out of the sanding tray after all the wool on the hairbrush body is rounded.
In order to achieve the third object, the technical solution of the present invention is: round head hank brush, its characterized in that: the wool is composed of a plurality of bristles which are spirally arranged on the metal silk thread from top to bottom, each bristle is arranged along the radial direction of the metal silk thread, each bristle is cylindrical on the whole, and two ends of each bristle are both processed by grinding semicircular balls.
In practical work, the compression joint in the invention means that the wool and the sanding tray are mutually contacted, and the wool has certain smaller pressure on the sanding tray.
Compared with the prior art, the hairbrush body is rotated (driven to rotate by a wire rotating motor through a wire pulling and clamping main shaft), the shearing knife is rotated (driven to rotate by the shearing motor), the sanding tray is self-transmitted (driven to rotate by the tray rotation motor sequentially through the tray upper rotating shaft, the tray rotation spring and the tray lower rotating shaft), and the sanding tray is eccentrically rotated (driven to rotate by the tray deflection motor sequentially through the lower sleeve tray, the tray upper sleeve and the tray bearing seat), so that the shearing knife performs sanding on the hairbrush body, and the sanding tray performs sanding on wool on the hairbrush body.
Drawings
FIG. 1 is a schematic structural diagram of the present invention.
Fig. 2 is a schematic structural diagram of the present invention when the main controller is not included.
Fig. 3 is a schematic structural diagram of the shearing mechanism.
Fig. 4 is a schematic structural view of fig. 2 without the shearing mechanism.
Fig. 5 is a schematic structural diagram of the sanding mechanism.
Fig. 6 is a cross-sectional view of fig. 5.
FIG. 7 is a schematic view of a bristle brush configuration.
FIG. 8 is an enlarged view of the bristles on the bristle brush.
In the figure, 1-a brush body, 11-a woolen material, 12-a metal wire, 13-a main controller, 14-a workbench, 15-a brush hair, 2-a wire rotating mechanism, 21-a wire rotating motor, 3-a wire clamping and pulling mechanism, 31-a wire clamping and pulling support, 32-a wire pulling and wire clamping main shaft, 33-a wire pulling cylinder, 34-a wire clamping fixed block, 4-a shearing mechanism, 41-a shearing support, 42-a shearing guide rail, 43-a shearing slide seat, 44-a shearing motor, 45-a shearing knife seat, 46-a slide seat cylinder, 47-a shearing knife, 5-a sanding mechanism, 51-a sanding tray, 52-a tray support, 53-a sanding hole, 54-a tray lifting support, 55-a tray lifting hole, 56-a tray lifting slide block, 6-tray rotation mechanism, 61-tray bearing seat, 62-tray upper sleeve, 63-tray lower sleeve, 64-tray upper rotating shaft, 65-tray rotation spring, 66-tray lower rotating shaft, 67-tray rotation motor, 7-tray deflection mechanism and 71-tray deflection motor.
Detailed Description
The embodiments of the present invention will be described in detail with reference to the accompanying drawings, which are not intended to limit the present invention, but are merely exemplary. While the advantages of the invention will be clear and readily understood by the description.
With reference to the accompanying drawings: round head hank brush hair-shearing sanding all-in-one, including brush body 1, brush body 1 comprises woollen 11 and wire 12, its characterized in that: the metal wire sanding machine further comprises a main controller 13 (preferably a PLC), a workbench 14, a wire clamping and pulling mechanism 3 for clamping the metal wire 12 and pulling the metal wire 12, a wire rotating mechanism 2 for enabling the metal wire 12 to rotate, a shearing mechanism 4 for shearing the wool 11, a sanding mechanism 5 for rounding the sheared wool 11, wherein the sanding mechanism 5 comprises a sanding tray 51 and a tray support 52, the tray support 52 is installed on the workbench 14, a tray self-rotating mechanism 6 for enabling the sanding tray 51 to rotate (along the central line of the tray) and a tray deflection mechanism 7 for enabling the sanding tray 51 to rotate eccentrically are installed on the tray support 52, the sanding support 41 is installed on the workbench 14, the shearing mechanism 4 is installed on the sanding support 41 in a sliding mode, the brush body 1 is located between the sanding mechanism 4 and the sanding tray 51, and the woollen 11 is arranged on the sanding tray 51 in a compression joint manner (in practical work, the compression joint means that the woollen 11 is in contact with the sanding tray 51, and the woollen 11 has certain small pressure on the sanding tray 51), and the wire clamping and pulling mechanism 3, the wire rotating mechanism 2, the shearing mechanism 4, the tray self-rotating mechanism 6 and the tray deflecting mechanism 7 are all electrically connected with the main controller 13.
Preferably, the wire clamping and pulling mechanism 3 comprises two wire clamping and pulling supports 31 arranged at intervals, each wire clamping and pulling support 31 is rotatably provided with a wire pulling and clamping main shaft 32, one end of each wire pulling and clamping main shaft 32 is connected with a wire pulling cylinder 33 used for pulling the metal wire 12, the other end of each wire pulling and clamping main shaft is connected with a wire clamping fixed block 34 used for clamping the end of the metal wire 12, two ends of the metal wire 12 are respectively clamped by the two wire clamping fixed blocks 34, and the wire pulling cylinders 33 are arranged on the wire clamping and pulling supports 31; the wire rotating mechanism 2 comprises a wire rotating motor 21 arranged on the workbench 14, and the output end of the wire rotating motor 21 is connected with a wire pulling and clamping main shaft 32 and drives the wire pulling main shaft to rotate.
preferably, the shearing mechanism 4 includes a shearing guide rail 42, a shearing slide seat 43, a shearing motor 44, a shearing tool apron 45 and a slide seat cylinder 46, a shearing tool 47 is installed on the shearing tool apron 45, the shearing guide rail 42 and the slide seat cylinder 46 are both installed on the shearing support seat 41, the shearing slide seat 43 is connected with the shearing support seat 41 through the shearing guide rail 42, the shearing slide seat 43 is connected with an output end of the slide seat cylinder 46, the shearing motor 44 is installed on the shearing slide seat 43, and an output end of the shearing motor 44 is connected with the shearing tool apron 45.
Preferably, the sanding tray 51 is coated with carborundum on the surface on the side contacting the bristles 11.
Preferably, the sanding tray 51 has a plurality of spaced apart sanding holes 53.
Preferably, the tray rotating mechanism 6 comprises a tray bearing seat 61, a tray upper sleeve 62, a tray lower sleeve 63, a tray upper rotating shaft 64, a tray rotating spring 65, a tray lower rotating shaft 66 and a tray rotating motor 67, the tray rotation motor 67 is fixedly arranged on the tray support 52, the tray lower sleeve 63 is rotatably arranged on the tray support 52, the upper end of the tray upper sleeve 62 is connected with the sanding tray 51 through the tray bearing seat 61 (so that the sanding tray 51 is rotatably arranged on the tray upper sleeve 62), the lower end of the tray upper sleeve 62 is fixedly connected with the upper end of the tray lower sleeve 63, the tray upper rotating shaft 64 is positioned in the tray upper sleeve 62, the tray self-rotating spring 65 is positioned in the tray lower sleeve 63, the upper end of the tray upper rotating shaft 64 is fixedly connected with the sanding tray 51, and the tray upper rotating shaft 64 is sequentially connected with a tray rotation spring 65, a tray lower rotating shaft 66 and a tray rotation motor 67.
Preferably, the tray deflecting mechanism 7 includes a tray deflecting motor 71 installed on the tray support 52 or the workbench 14, the central line of the tray upper sleeve 62 and the central line of the tray lower sleeve 63 are arranged in parallel at intervals (eccentrically arranged), and the output end of the tray deflecting motor 71 is connected with the tray lower sleeve 63 through a belt so as to drive the tray lower sleeve 63 to rotate along the central line thereof.
Preferably, a tray lifting seat 54 is installed between the tray support 52 and the workbench 2, a tray lifting hole 55 and a tray lifting slider 56 are arranged on the tray lifting seat 54, and one end of the tray lifting slider 56 is located in the tray lifting hole 55 and connected with the tray support 52.
In actual work, the working method of the shearing and sanding integrated machine with the round-head twisted brush comprises the following process steps,
the method comprises the following steps: the brush body 1 is placed between the two wire clamping and pulling support seats 31, and the metal wire 12 of the brush body 1 is clamped by the two wire clamping and pulling fixing blocks 34;
step two: the metal wire 12 of the brush body 1 is pulled by the wire pulling cylinder 33, so that the metal wire 12 is in a tight state, and the woolen 11 and the sanding tray 51 are in a pressure connection state; the state that the wool 11 is in the compression joint with the sanding tray 51 means that the wool 11 is in contact with the sanding tray 51, the wool 11 has a certain small pressure on the sanding tray 51, so that the metal silk threads 12 are in the tensioning state, and the wool 11 is in the compression joint with the sanding tray 51, which is beneficial to preventing the metal silk threads 12 from bending in the shearing process, so that each bristle 15 in the wool 11 can be ground to be round by the sanding tray 51, the quality of the brush body 1 is improved, and the damage to hair when the twisted brush is used for dyeing hair is reduced;
step three: the sliding seat cylinder 46 adjusts the position of the shearing sliding seat 43, and the shearing motor 44 drives the shearing knife 47 on the shearing knife tool to rotate through a belt, so that the hair of the brush body 1 is sheared;
Step four: the tray rotation motor 67 drives the tray lower rotating shaft 66 to rotate, the tray lower rotating shaft 66 drives the tray rotation spring 65 positioned in the tray lower sleeve 63 to rotate, the tray rotation spring 65 drives the tray upper rotating shaft 64 positioned in the tray upper sleeve 62 to rotate, and the tray upper rotating shaft 64 drives the sanding tray 51 to rotate; at this time, the space inside the tray lower sleeve 63 should be large enough to prevent the tray rotation spring 65 from scraping against the inner wall of the tray lower sleeve 63, thereby improving the service life of the tray rotation spring 65;
Step five: the tray deflection motor 71 drives the tray lower sleeve 63 to rotate through a belt, the tray lower sleeve 63 drives the tray upper sleeve 62 to rotate, and the tray lower sleeve 63 drives the sanding tray 51 to rotate eccentrically in the rotating (moving) process; because the tray lower sleeve 63 is fixedly connected with the tray upper sleeve 62, the tray lower sleeve 63 can certainly drive the tray upper sleeve 62 to rotate when rotating; meanwhile, the central line of the tray lower sleeve 63 and the central line of the tray upper sleeve 62 are arranged in parallel at intervals (i.e. eccentrically), so that the tray lower sleeve 63 can be regarded as eccentrically rotating; furthermore, since the lower tray sleeve 63 is connected with the sanding tray 51 through the tray bearing seat 61, the autorotation function of the sanding tray 51 is not influenced by the lower tray sleeve 63, and only when the lower tray sleeve 63 eccentrically rotates, the sanding tray 51 eccentrically rotates (the movement track line at the center of the sanding tray is circular);
Step six: under the combined action of the fourth step and the fifth step, the sanding tray 51 performs end rounding treatment (i.e., sanding) on the sheared wool 11, and the hairbrush is taken out of the sanding tray 51 after all the wool 11 on the hairbrush body 1 is subjected to rounding treatment.
in the above technical solution, the surface of the sanding tray 51 contacting with the wool 11 is coated with carborundum. The silicon carbide contributes to further rounding of the wool 11.
In actual work, the round-head twisted brush has the following structure and comprises a brush body 1, wherein the brush body 1 is composed of a wool 11 and a metal wire 12, preferably, the metal wire 12 is composed of two steel wires or iron wires or copper wires which are spirally connected with each other, the wool 11 is composed of a plurality of bristles 15 which are spirally arranged on the metal wire 12 from top to bottom, each bristle 15 is radially arranged along the metal wire 12, each bristle 15 is integrally cylindrical, and the two ends of each bristle 15 are both ground by half balls.
other parts not described belong to the prior art.
Claims (10)
1. Round head hank brush hair-shearing sanding all-in-one, including brush body (1), brush body (1) comprises woollen (11) and wire (12), its characterized in that: the wire clamping and drawing mechanism (3) used for clamping the metal silk wires (12) and capable of drawing the metal silk wires (12), the wire rotating mechanism (2) used for enabling the metal silk wires (12) to rotate, the shearing mechanism (4) used for shearing the wool materials (11), and the sanding mechanism (5) used for rounding the sheared wool materials (11), wherein the sanding mechanism (5) comprises a sanding tray (51) and a tray support (52), the tray support (52) is installed on the working table (14), the tray support (52) is provided with a tray rotation mechanism (6) used for enabling the sanding tray (51) to rotate, and a tray deflection mechanism (7) used for enabling the sanding tray (51) to eccentrically rotate, the sanding support (41) is installed on the working table (14), and the shearing mechanism (4) can be installed on the sanding support (41) in a sliding mode, the hairbrush body (1) is located between the shearing mechanism (4) and the sanding tray (51), the woollen (11) is arranged on the sanding tray (51) in a compression joint mode, and the wire clamping and pulling mechanism (3), the wire rotating mechanism (2), the shearing mechanism (4), the tray rotation mechanism (6) and the tray deflection mechanism (7) are all electrically connected with the main controller (13).
2. The round-head twisted brush shearing and sanding all-in-one machine according to claim 1, characterized in that: the wire clamping and pulling mechanism (3) comprises two wire clamping and pulling supports (31) which are arranged at intervals, each wire clamping and pulling support (31) is rotatably provided with a wire pulling and clamping main shaft (32), one end of each wire pulling and clamping main shaft (32) is connected with a wire pulling cylinder (33) used for pulling a metal wire (12), the other end of each wire pulling and clamping main shaft is connected with a wire clamping fixing block (34) used for clamping the end part of the metal wire (12), two ends of the metal wire (12) are respectively clamped by the two wire clamping fixing blocks (34), and the wire pulling cylinder (33) is arranged on the wire clamping and pulling supports (31); the wire rotating mechanism (2) comprises a wire rotating motor (21) arranged on the workbench (14), and the output end of the wire rotating motor (21) is connected with a wire pulling and clamping main shaft (32).
3. The round-head twisted brush shearing and sanding all-in-one machine according to claim 2, characterized in that: shearing mechanism (4) are including shearing guide rail (42), shearing slide (43), shearing motor (44), shearing blade holder (45), slide cylinder (46), install shearing sword (47) on shearing blade holder (45), shearing guide rail (42) and slide cylinder (46) are all installed on shearing support (41), shearing slide (43) are connected with shearing support (41) through shearing guide rail (42), and shearing slide (43) are connected with the output of slide cylinder (46), shearing motor (44) are installed on shearing slide (43), and the output of shearing motor (44) is connected with shearing blade holder (45).
4. The round-head twisted brush shearing and sanding all-in-one machine according to claim 3, characterized in that: the surface of one side of the sanding tray (51) which is in contact with the wool (11) is coated with carborundum.
5. The round-head twisted brush shearing and sanding all-in-one machine according to claim 4, characterized in that: a plurality of grinding pores (53) arranged at intervals are arranged on the grinding tray (51).
6. the round head bristle brush shearing and sanding all-in-one machine according to any one of claims 1 to 4, wherein: the tray rotation mechanism (6) comprises a tray bearing seat (61), a tray upper sleeve (62), a tray lower sleeve (63), a tray upper rotating shaft (64), a tray rotation spring (65), a tray lower rotating shaft (66) and a tray rotation motor (67), wherein the tray rotation motor (67) is fixedly installed on the tray support seat (52), the tray lower sleeve (63) is rotatably installed on the tray support seat (52), the upper end of the tray upper sleeve (62) is connected with the sanding tray (51) through the tray bearing seat (61), the lower end of the tray upper sleeve (62) is fixedly connected with the upper end of the tray lower sleeve (63), the tray upper rotating shaft (64) is located in the tray upper sleeve (62), the tray rotation spring (65) is located in the tray lower sleeve (63), the upper end of the tray upper rotating shaft (64) is fixedly connected with the sanding tray (51), and the tray upper rotating shaft (64) is sequentially connected with the tray rotation spring (65), The lower rotating shaft (66) of the tray is connected with a tray rotation motor (67).
7. The round-head twisted brush shearing and sanding all-in-one machine according to claim 6, characterized in that: the tray deflection mechanism (7) comprises a tray deflection motor (71) installed on a tray support (52) or a workbench (14), the central line of the tray upper sleeve (62) and the central line of the tray lower sleeve (63) are arranged in parallel at intervals, and the output end of the tray deflection motor (71) is connected with the tray lower sleeve (63) through a belt.
8. The round-head twisted brush shearing and sanding all-in-one machine according to claim 7, characterized in that: install tray lift seat (54) between tray support (52) and workstation (2), be equipped with tray lift hole (55) and tray lift slider (56) on tray lift seat (54), wherein one end tip of tray lift slider (56) is located tray lift hole (55) to be connected with tray support (52).
9. The working method of the round head twisted brush shearing and sanding all-in-one machine as claimed in any one of claims 1 to 8, wherein: the method comprises the following process steps of,
The method comprises the following steps: the hairbrush body (1) is placed between the two wire clamping and pulling support seats (31), and the metal wire (12) of the hairbrush body (1) is clamped by the two wire clamping and pulling fixing blocks (34);
Step two: the metal silk thread (12) of the brush body (1) is pulled through the wire pulling cylinder (33), so that the metal silk thread (12) is in a tight state, and the wool (11) and the sanding tray (51) are in a compression joint state;
Step three: the position of the shearing sliding seat (43) is adjusted by the sliding seat cylinder (46), and the shearing motor (44) drives the shearing knife (47) on the shearing knife tool to rotate through the belt, so that the hair is sheared on the hair brush body (1);
Step four: the tray rotation motor (67) drives the tray lower rotating shaft (66) to rotate, the tray lower rotating shaft (66) drives the tray rotation spring (65) positioned in the tray lower sleeve (63) to rotate, the tray rotation spring (65) drives the tray upper rotating shaft (64) positioned in the tray upper sleeve (62) to rotate, and the tray upper rotating shaft (64) drives the sanding tray (51) to rotate;
Step five: the tray deflection motor (71) drives the tray lower sleeve (63) to rotate through a belt, the tray lower sleeve (63) drives the tray upper sleeve (62) to rotate, and the tray lower sleeve (63) can drive the sanding tray (51) to rotate eccentrically in the rotating process;
Step six: under the combined action of the fourth step and the fifth step, the end part rounding treatment is carried out on the sheared wool (11) by the sanding tray (51), and after all the wool (11) on the brush body (1) is rounded, the brush is taken out from the sanding tray (51).
10. The round-head twisted brush manufactured by the working method of the round-head twisted brush shearing and sanding all-in-one machine according to claim 9 comprises a brush body (1), wherein the brush body (1) is composed of wool (11) and metal wires (12), and is characterized in that: the wool (11) is composed of a plurality of bristles (15) which are spirally arranged on the metal silk thread (12) from top to bottom, each bristle (15) is arranged along the radial direction of the metal silk thread (12), each bristle (15) is cylindrical as a whole, and two ends of each bristle (15) are both ground into semicircular balls.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810514973.5A CN108851506B (en) | 2018-05-25 | 2018-05-25 | round-head twisted brush shearing and sanding all-in-one machine, working method and round-head twisted brush |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810514973.5A CN108851506B (en) | 2018-05-25 | 2018-05-25 | round-head twisted brush shearing and sanding all-in-one machine, working method and round-head twisted brush |
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| Publication Number | Publication Date |
|---|---|
| CN108851506A CN108851506A (en) | 2018-11-23 |
| CN108851506B true CN108851506B (en) | 2019-12-13 |
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| CN201810514973.5A Expired - Fee Related CN108851506B (en) | 2018-05-25 | 2018-05-25 | round-head twisted brush shearing and sanding all-in-one machine, working method and round-head twisted brush |
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| CN112586867B (en) * | 2020-12-04 | 2022-08-26 | 江门市新光源制刷有限公司 | Automatic hair shearing device of ball brush |
| CN115251566B (en) * | 2022-08-31 | 2024-06-04 | 湖北智丰数控机械有限公司 | Full-automatic shearing and grinding round head hair machine for large-rod brush in textile industry |
Family Cites Families (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB247652A (en) * | 1924-11-18 | 1926-02-18 | Briton Brush Company Ltd | An improved machine for drilling the stocks or boards of brushes and brooms |
| US6295994B1 (en) * | 1999-12-21 | 2001-10-02 | Color Access, Inc. | Brush applicator with added helix |
| CN200966434Y (en) * | 2006-11-17 | 2007-10-31 | 孙成新 | High-efficient safe double-helix type tube brush |
| DE102008059121B4 (en) * | 2008-11-26 | 2020-07-02 | Zahoransky Ag | Brush making machine |
| CN106073151B (en) * | 2016-07-13 | 2018-05-04 | 桐乡市永鑫制刷机械厂 | Full-automatic brush-making machine |
-
2018
- 2018-05-25 CN CN201810514973.5A patent/CN108851506B/en not_active Expired - Fee Related
Also Published As
| Publication number | Publication date |
|---|---|
| CN108851506A (en) | 2018-11-23 |
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