CN108850902A - Seawood meal and preparation method thereof - Google Patents

Seawood meal and preparation method thereof Download PDF

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Publication number
CN108850902A
CN108850902A CN201810791187.XA CN201810791187A CN108850902A CN 108850902 A CN108850902 A CN 108850902A CN 201810791187 A CN201810791187 A CN 201810791187A CN 108850902 A CN108850902 A CN 108850902A
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seaweed
minutes
hours
temperature
hour
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孙利军
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Extraction Co
Nutriomix Inc
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Extraction Co
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Priority claimed from US16/010,306 external-priority patent/US10426184B1/en
Application filed by Extraction Co filed Critical Extraction Co
Priority to CN201910788017.0A priority Critical patent/CN110393272B/en
Publication of CN108850902A publication Critical patent/CN108850902A/en
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    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L17/00Food-from-the-sea products; Fish products; Fish meal; Fish-egg substitutes; Preparation or treatment thereof
    • A23L17/60Edible seaweed
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L29/00Foods or foodstuffs containing additives; Preparation or treatment thereof
    • A23L29/20Foods or foodstuffs containing additives; Preparation or treatment thereof containing gelling or thickening agents
    • A23L29/206Foods or foodstuffs containing additives; Preparation or treatment thereof containing gelling or thickening agents of vegetable origin
    • A23L29/256Foods or foodstuffs containing additives; Preparation or treatment thereof containing gelling or thickening agents of vegetable origin from seaweeds, e.g. alginates, agar or carrageenan
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23VINDEXING SCHEME RELATING TO FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES AND LACTIC OR PROPIONIC ACID BACTERIA USED IN FOODSTUFFS OR FOOD PREPARATION
    • A23V2002/00Food compositions, function of food ingredients or processes for food or foodstuffs

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  • Life Sciences & Earth Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Nutrition Science (AREA)
  • Engineering & Computer Science (AREA)
  • Food Science & Technology (AREA)
  • Polymers & Plastics (AREA)
  • Marine Sciences & Fisheries (AREA)
  • Zoology (AREA)
  • Dispersion Chemistry (AREA)
  • Edible Seaweed (AREA)

Abstract

Provided herein is the methods that preparation is suitable for the seawood meal of the high quality of food applications.Described method includes following steps:Clean it is fresh, dry or again the seaweed raw material of water infiltration, with oxygenation pretreatment seaweed, with low-kappa number seaweed, with cellulose hydrolyzation seaweed, and the seaweed that dry and milled processed is crossed, to obtain seawood meal.The seawood meal produced by presently disclosed technology is of light color, aroma and flavor is good, in good taste, gel-formation power is high, stability is high and has suitable for the smoothness of food applications and slippage.

Description

Seawood meal and preparation method thereof
Technical field
Present document relates to seawood meals and preparation method thereof.The alternative agar of seawood meal disclosed herein uses.The method and The production of seawood meal can be used for field of food industry.
Background technique
Agar is also referred to as cold day (Kanten) in Japan.It is from red algae (for example, Gelidium (Gelidium) and fragrant plant mentioned in ancient texts Belong to (Gracilaria)) in extract polysaccharide, be most widely used one of seaweed glue.China and Japan, for many years with Come, agar has been used as food.Agar is occurred in the form of jelly sample is block-like earliest, at present still available this form Agar.After World War II, western countries have started the industrialized production of agar powder.Agar powder is used at first Bacteria Culture then extends to food, cosmetics and pharmaceutical industries field.Agar has unique gelling performance and gel Therefore stability has a wide range of applications in field of food industry and drug, cosmetics and bioengineering field.
In field of food industry, clean label and destructiveness green (disruptive Green) be becoming increasingly popular and " 10 main trend in 2017 " are listed in, this makes people produce great interest to natural sex and cleaning label.Past In several years, this trend is in the global new standard for constantly increasing and becoming industrial circle.This is answered for seawood meal in food Wide market development space and development potentiality are provided with middle substitution agar.
U.S. Patent application US2015/0164125 discloses a kind of method for preparing seawood meal comprising following steps: Seaweed is harvested from sea bed, shreds seaweed, seaweed is cleaned, is dehydrated seaweed, by seaweed grind into powder, in cleaning and dehydration Seaweed is dried between step, which is completed by seaweed blender.United States Patent (USP) US4,125,392 is disclosed A kind of seaweed filter cake product, by the way that thick seaweed is improved thick seaweed with water and other material mixings and is then added by steam Seaweed after adjusting is digested the mixture to form steam digestion and produced by work.Remove the mixture of obtained steam digestion Top layer object, using filter cake itself or the filter cake as the fertilizer or plant growth for producing liquid form or particle form The initial product of promotor.
Existing technical literature merely provides the simple seawood meal of production or block product, and gel-formation power is poor, can shape At brown or green gel, and strong fishlike smell can be generated.These seaweed products in the prior art are unsuitable in food It is used as gelling agent or stabilizer that substitution extracts from the agar of red algae in.Therefore, this field needs production suitable for food The seawood meal of the high quality of application.
Summary of the invention
On the one hand, the method for the seawood meal of agar is substituted in the food industry provided herein is preparation.The method includes such as Lower step:The seaweed raw material for cleaning fresh seaweed raw material or drying, using oxygenation pretreatment seaweed, using low-kappa number seaweed, Using the enzymatic treatment seaweed of such as cellulase etc, and the seaweed that dry and milled processed is crossed is to obtain seawood meal.Optionally Ground, the method includes the step of before dry and grinding steps using bleaching agent bleaching seaweed.In some embodiments, The blanching step carries out before enzymatic treatment step.In some embodiments, the blanching step is walked in the enzymatic treatment It is carried out after rapid.Provided herein is simple techniques to produce seawood meal, and obtained seawood meal is of light color, and aroma and flavor is good Good, in good taste, gel-formation power is high, and stability is high and has the ideal smoothness and cunning for being suitable for " cleaning label " food applications Slipping property.
In related fields, provided herein is the seawood meals produced by the above method.The seaweed produced by method disclosed herein Powder can be used for substitute the agar as film-forming composition in food industry, such as in the application such as dairy produce, jelly and pudding.
Specific embodiment
Provided herein is the methods that preparation is suitable for the seawood meal of the high quality of food applications.The seawood meal of the method production With good characteristic, for example, of light color, aroma and flavor is good, in good taste, and gel-formation power is high, and stability is high and has suitable In the ideal smoothness of food applications and slippage.Food industry neck can be used for by the seawood meal that method disclosed herein produces Domain is to substitute such as the agar in the product production dairy produce, jelly, pudding as gelatinizing agent.
In some embodiments, method disclosed herein includes the following steps:Seaweed raw material is cleaned with water, is located in advance with alkali Clean seaweed raw material is managed, with the alkali-treated seaweed raw material of low-kappa number, it is former to bleach pretreated seaweed with bleaching agent Material and the seaweed raw material bleached with enzymatic treatment form the seawood meal for being suitable for food applications.Blanching step be it is optional and If it is desire to obtaining may include the blanching step when seawood meal of light color.In some embodiments, the method also includes Pass through the processed seaweed of double rod extrusion process processive enzyme and the subsequent seaweed crushed and drying squeezes out.
Seaweed is also known as macro, marine algae or sea grass.Seaweed raw material for method disclosed herein includes Red algae, for example, Gracilaria (Gracilaria), Gelidium (Gelidium), Porphyra (Porphyra) and Ahnfeltia (Ahnfeltia).In some embodiments, at least two combination in red algae disclosed herein, at least three kinds can be used Combination or at least four combination.Seaweed raw material is cleaned with water before carrying out any processing.Any type of sea can be used Algae raw material, for example, dry seaweed, new fresh seaweed or the seaweed of water infiltration again.New fresh seaweed can be dehydrated to obtain drying Seaweed.Dry seaweed can be by being impregnated water infiltration in water and again.In some embodiments, dry seaweed exists Water infiltration again is carried out in cleaning.When using dry seaweed, the weight ratio of dry seaweed and water in cleaning It can be 1:1 to 1:40,1:3 to 1:30,1:5 to 1:25,1:5 to 1:20,1:10 to 1:20,1:5 to 1:10;When using fresh Seaweed or again the seaweed of water infiltration when, new fresh seaweed and the weight ratio of water can be 1 in cleaning:1 to 1:3,1:1 to 1:5,1:2 to 1:5,1:1 to 1:10 or 1:1 to 1:15.
The alkali that can be used for method disclosed herein includes sodium hydroxide, potassium hydroxide, the combination of calcium hydroxide or these alkali. The alkali of one or more forms (for example, a variety of different water loggings moist all things on earth) can be used herein.In pre-treatment step, seaweed Weight ratio with aqueous slkali can be 1:1 to 1:3,1:1 to 1:5,1:2 to 1:5 or 1:1 to 1:10.The concentration of aqueous slkali can be with For 1wt% to 10wt%, 3wt% to 15wt%, 5wt% to 15wt%, 5wt% to 10wt%, 10wt% to 20wt%, 3wt% to 20wt% or 10wt% to 30wt%.In some embodiments, oxygenation pretreatment step at 40 DEG C to 80 DEG C into Row carries out at 65 DEG C to 95 DEG C, carries out at 50 DEG C to 100 DEG C or carry out at 70 DEG C to 120 DEG C.In some embodiments In, oxygenation pretreatment can carry out 0.5 hour to 24 hours, 0.5 hour to 20 hours, 0.5 hour to 15 hours, 0.5 hour to 12 Hour, 0.5 hour to 8 hours, 0.5 hour to 6 hours, 1 hour to 4 hours, 1.5 hours to 3 hours or 0.5 hour to 4 small When.
The acid that can be used for method disclosed herein includes hydrochloric acid, nitric acid, phosphoric acid and oxalic acid.Optionally, it can be used public herein The combination for the acid opened, for example, the combination of at least two acid, at least three kinds of sour combinations or the combination of at least four acid.Locating in advance It manages in step, the weight ratio of seaweed and acid solution can be 1:1 to 1:3,1:1 to 1:5,1:2 to 1:5 or 1:1 to 1:10.Acid is molten The concentration of liquid can for 0.05wt% to 5wt%, 0.1wt% to 3wt%, 0.1wt% to 2wt%, 0.1wt% to 1wt% or 0.1wt% to 0.5wt%.In some embodiments, low-kappa number step can carry out 5 minutes to 240 minutes, 10 minutes extremely 180 minutes, 10 minutes to 120 minutes, 10 minutes to 60 minutes or 20 minutes to 60 minutes.
Optionally, with bleaching agent processing seaweed to obtain light seawood meal.It can be used for the bleaching agent of method disclosed herein Including hypochlorous acid, sodium hypochlorite and chlorine dioxide.Optionally, the combination of bleaching agent disclosed herein can be used, for example, at least two The combination of kind bleaching agent or the combination of at least three kinds bleaching agents.In blanching step, the weight ratio of seaweed and bleaching agent be can be 1:1 to 1:3,1:1 to 1:5,1:2 to 1:5 or 1:1 to 1:10.Available chlorine content in bleaching agent can be for 0.01wt% extremely 5wt%, 0.02wt% are to 3wt%, 0.05wt% to 2wt%, 0.05wt% to 1wt% or 0.05wt% to 0.5wt%.One In a little embodiments, the blanching step can be carried out 5 minutes to 240 minutes, 10 minutes to 180 minutes, 10 minutes to 120 points Clock, 10 minutes to 60 minutes or 20 minutes to 60 minutes.
In some embodiments, red algae impurity is less than 5wt%, is less than in pretreated or bleached seaweed 4wt%, it is less than 3wt%, is less than 2wt% or less than 1wt%, sulphates content is less than 3wt%, is less than 2wt%, is less than 1wt% Or less than 0.5wt%, and color is light brown to light yellow.
The hydrolysis of cellulose and/or related polysaccharides etc. in seaweed that enzymatic treatment catalytic pretreatment is crossed and/or bleached, In this way, obtained seawood meal mouthfeel is improved.A variety of different enzymes can be used to realize the purpose, for example, cellulase, Hemicellulose, pectase, amylase, zytase, pentosanase, dextranase, esterase.In some embodiments, can make With one or more enzymatic treatment seaweed.The example of more appropriate enzyme is cellulase, including acidic cellulase, neutrality The source of cellulase and alkali cellulose enzyme, cellulase includes but is not limited to:From trichoderma, aspergillus or Penicillium 1,4- callose glucan hydrolase, endogenous -1,4- callose enzyme, the hydrolysis of 1,4- callose cellobiose Enzyme, external source -1,4- callose enzyme, β -1,4- glucosidase.In some embodiments, it can be used in these cellulases At least two combination, at least three kinds of combination or more combination.In enzymatic treatment step, the weight of seaweed and enzyme solutions Amount is than that can be 1:1 to 1:3,1:1 to 1:5,1:2 to 1:5 or 1:1 to 1:10.The concentration of enzyme solutions can be 10U/g extremely 500U/g, 20U/g are to 400U/g, 30U/g to 300U/g, 50U/g to 200U/g or 75U/g to 150U/g.In some embodiment party In formula, enzymatic treatment step can pH value be 2.0 to 10.0,3.0 to 9.0,3.0 to 8.0,4.0 to 7.0 or 5.0 to 6.0 condition Under, it is 15 DEG C to 100 DEG C, 20 DEG C to 90 DEG C, 30 DEG C to 80 DEG C, 20 DEG C to 70 DEG C, 30 DEG C to 60 DEG C or 40 DEG C to 50 in temperature Carried out under conditions of DEG C 0.5 hour to 12 hours, 0.5 hour to 8 hours, 0.5 hour to 6 hours, it is 1 hour small to 3 hours or 1 Up to 4 hours.
A variety of acid or alkali can be used to adjust pH value.For example, the alkali for pH value to be adjusted is selected from:Sodium hydroxide, potassium hydroxide And combinations thereof.The acid adjusted for pH value is selected from:At least two combination in hydrochloric acid, nitric acid, phosphoric acid and these acid or extremely Few three kinds of combination.
Optionally, method disclosed herein further includes using the processed seaweed of double rod extrusion process processive enzyme, the double rod Extrusion process is at 70 DEG C to 200 DEG C, 80 DEG C to 150 DEG C, 100 DEG C to 150 DEG C, 100 DEG C to 140 DEG C, 120 DEG C to 140 DEG C or 110 DEG C to carrying out under conditions of 130 DEG C.Double rod extrusion process can be carried out under the conditions of anhydrous or under conditions of having water.For example, extra large The weight ratio of algae and water can be 1:0 to 1:5,1:1 to 1:3 or 1:0 to 1:2.
In some embodiments, clean seaweed uses the aqueous slkali of 5wt% to 15wt% in seaweed and aqueous slkali Weight ratio be 1:2 to 1:5 and temperature be 65 DEG C to 95 DEG C under conditions of pre-processed, using 0.1wt% to 0.5wt%'s Acid solution is 1 in the weight ratio of seaweed and acid solution:2 to 1:Pre-processed under conditions of 5, use concentration for 75U/g extremely The cellulase solution of 250U/g is 1 in the weight ratio of seaweed and cellulase solution:2 to 1:5 and temperature be 40 DEG C to 60 DEG C Under conditions of handled, then use double rod extrusion process to be handled under conditions of temperature is 110 DEG C to 140 DEG C.
The seaweed or the finished seaweed of double rod extrusion process that enzymatic treatment is crossed can be crushed and be dried to obtain seawood meal.? In some embodiments, dry seawood meal has at least 50g/cm2, at least 75g/cm2, at least 100g/cm2, at least 120g/ cm2Or at least 150g/cm2Hydrogel intensity.In some embodiments, dry seawood meal is light brown to light yellow.? In some embodiments, the solution temperature of dry seawood meal is lower than 100 DEG C, is lower than 90 DEG C, is lower than 85 DEG C, is lower than 75 DEG C or low In 60 DEG C.
Following embodiments are intended to a variety of different embodiments illustrated the present invention.Therefore, what is be discussed herein is specific Embodiment is not necessarily to be construed as the restriction to the scope of the present invention.It is obvious to the skilled person that without departing from Various equivalent ways can be used under the premise of the scope of the present invention, various modifications and improvement can be made, it should be appreciated that is equivalent Embodiment fall into this context.Moreover, the full content of all references is by quoting simultaneously Enter herein, as these bibliography are listed herein completely.
Embodiment
Embodiment 1:Raw material and method
Seaweed raw material used in the present embodiment is as follows:
Other reagents include:Hypochlorous acid, sodium hypochlorite (available chlorine content 10%, food-grade);Chlorine dioxide (effective chlorine Content is 50%, food-grade);Sodium hydroxide, potassium hydroxide, calcium hydroxide (99%, food-grade);Hydrochloric acid (36%, food-grade) And sulfuric acid, nitric acid, oxalic acid, phosphoric acid (99%, food-grade);Acidic cellulase, neutral cellulase, alkali cellulose enzyme (50,000U/g, food-grade).11 parallel double rods extruder of HAAKE Process is used in some processing.
Embodiment 2:Seawood meal is prepared by dry Gracilaria (Gracilaria) seaweed
Dry Gracilaria (Gracilaria) seaweed of 10kg is mixed in slot with 50kg water, is stirred under the conditions of 60RPM 30 minutes are mixed to clean seaweed, removes moisture then to obtain 50kg clean seaweed.By clean seaweed and the 50kg 3% sodium hydroxide solution mixes in reactive tank, heats mixture and temperature is maintained 50 DEG C, while in 60RPM condition Lower stirring 30 minutes, then uses 500kg water washing seaweed.It removes water and obtains the seaweed that 48kg oxygenation pretreatment is crossed later.By the alkali Pretreated seaweed mixes in slot with 50kg0.1% hydrochloric acid solution, stirs 10 minutes, with 100kg water washing, then removes Moisture obtains the seaweed that 46kg low-kappa number is crossed.By the pretreated seaweed and 0.05% bleaching agent hypochlorous acid of 50kg (HClO) solution mixes, and stir 10 minutes under the conditions of 60RPM, then removing hypochlorite solution and with 100kg water washing seaweed. After removing water, the pretreated seaweed of 46kg is obtained.In pretreated seaweed, impurity red algae≤0.5wt%, seaweed Sulphates content≤0.3wt%, color are yellow.
Then, pretreated seaweed is mixed with 46kg 30U/g acid cellulose enzyme solutions, uses salt acid for adjusting pH Value keeps the temperature at 20 DEG C, while stirring 30 minutes under the conditions of 60RPM to 3.0.Then, cellulase solution is removed And with 100kg water washing seaweed.Obtain the processed seaweed of 40kg cellulase.
Machining seaweed is squeezed out using 11 parallel double rods of HAAKE Process that heating temperature is set as 100 DEG C.Then, It crushes and dries the seaweed squeezed out to obtain 3.5kg seawood meal.
Embodiment 3:Seawood meal is prepared by fresh Gracilaria (Gracilaria) seaweed
50kg fresh Gracilaria (Gracilaria) seaweed is mixed in slot with 150kg water and is stirred under the conditions of 60RPM 30 minutes are mixed to clean seaweed.It removes water and obtains 49kg clean seaweed.By clean seaweed and 6% hydrogen-oxygen of 120kg Change sodium solution to mix in reactive tank.Heating mixture simultaneously maintains temperature at 85 DEG C, while stirring under the conditions of 60RPM 120 minutes.Using 600kg water washing seaweed, removes water and obtain the seaweed that 48kg oxygenation pretreatment is crossed.The sea that the oxygenation pretreatment is crossed Algae and 0.38% phosphoric acid solution of 120kg are mixed and stirred for 30 minutes in slot, then use 100kg water washing.Water is removed to obtain The seaweed that 48kg low-kappa number is crossed.The bleaching agent liquor natrii hypochloritis of seaweed and 120kg 0.1% that the low-kappa number is crossed is mixed It closes, is stirred 30 minutes under the conditions of 60RPM, remove liquor natrii hypochloritis, then use 100kg water washing.It removes water and obtains 45kg Pretreated seaweed.In pretreated seaweed, impurity red algae≤0.8wt%, the sulphates content of seaweed≤ 0.2wt%, color are light yellow.
Pretreated seaweed is mixed with the cellulase solution of 120kg 100U/g, is adjusted to pH value with hydrochloric acid 5.0, it heats and temperature is maintained 50 DEG C, while being stirred 120 minutes under the conditions of 60RPM.Cellulase solution is removed to be used in combination 100kg water washing seaweed.Obtain the processed seaweed of 41kg cellulase.
128 DEG C of 11 parallel double rods extruder of HAAKE Process is set as to processed seaweed using heating temperature It is processed.Then, the seaweed of extrusion is crushed and is dried, obtain 3.8kg seawood meal.
Embodiment 4:Marine algae powder is prepared by dry Gracilaria (Gracilaria) seaweed
Dry Gracilaria (Gracilaria) seaweed of 10kg is mixed in slot with 150kg water, and under the conditions of 60RPM Stirring 30 minutes to clean seaweed.It removes water and obtains 50kg clean seaweed.By clean seaweed and 20% hydrogen of 250kg Sodium hydroxide solution mixes in reactive tank.Temperature is simultaneously maintained 100 DEG C by heating mixture, while being stirred under the conditions of 60RPM 12 hours.Then, with 600kg water washing seaweed.It removes water and obtains the seaweed that 45kg oxygenation pretreatment is crossed.The oxygenation pretreatment is crossed Seaweed and 0.5% nitric acid solution of 225kg are mixed and stirred for 2 hours in slot, then use 100kg water washing.Water is removed to obtain The seaweed that 42kg low-kappa number is crossed.The bleaching agent liquor natrii hypochloritis of seaweed and 210kg 0.5% that the low-kappa number is crossed is mixed It closes, is stirred 120 minutes under the conditions of 60RPM, then remove liquor natrii hypochloritis, then use 200kg water washing.Water is removed to obtain 42kg pretreated seaweed.In pretreated seaweed, impurity red algae≤0.4wt%, the sulphates content of seaweed≤ 0.1wt%, color are light yellow.
Pretreated seaweed is mixed with 210kg 300U/g neutral cellulase solution, pH value is adjusted to 8.0, is added Temperature is simultaneously maintained 70 DEG C by heat, while being stirred 6 hours under the conditions of 60RPM.It removes cellulase solution and is washed with 200kg Wash seaweed.Obtain the processed seaweed of 32kg cellulase.
Processed seaweed is mixed with 64kg water and the HAAKE Process 11 for being set as 140 DEG C with heating temperature is flat Row double rod extruder is processed.Then crushing and the dry seaweed squeezed out, to obtain 2.5kg seawood meal.
Embodiment 5:Seawood meal is prepared by dry Gracilaria (Gracilaria) seaweed
Dry Gracilaria (Gracilaria) seaweed of 10kg is mixed with 120kg water in slot and under the conditions of 60RPM Stirring 30 minutes to clean seaweed.It removes water and obtains 50kg clean seaweed.By clean seaweed and the 150kg 10% Sodium hydroxide solution mixes in reactive tank.Heating mixture and maintaining temperature is 90 DEG C, is stirred 4 hours under the conditions of 60RPM, Then use 600kg water washing seaweed.It removes water and obtains the seaweed that 48kg oxygenation pretreatment is crossed.Seaweed that the oxygenation pretreatment is crossed with 0.4% sulfuric acid solution of 150kg is mixed and stirred for 1 hour in slot, with 100kg water washing.It removes water and obtains 48kg low-kappa number The seaweed crossed.The seaweed that the low-kappa number is crossed is mixed with 0.3% bleaching agent hypochlorite solution of 150kg, under the conditions of 60RPM Stirring 1 hour.Then remove liquor natrii hypochloritis and with 100kg water washing seaweed.It removes water and obtains the pretreated sea 46kg Algae.In the pretreated seaweed, impurity red algae≤0.6wt%, sulphates content≤0.3wt% of seaweed, and color It is light yellow.
Pretreated seaweed is mixed with the alkali cellulose enzyme solutions of 150kg 200U/g, pH value is adjusted to 8.0, It heats and maintains 60 DEG C, while being stirred 4 hours under the conditions of 60RPM.Removing cellulase solution is simultaneously extra large with 100kg water washing Algae.Obtain the processed seaweed of 42kg cellulase.
Processed seaweed is mixed with 42kg water and the HAAKE Process 11 for being set as 120 DEG C with heating temperature is flat Row double rod extruder is processed.Then the seaweed of extrusion is crushed and dried, obtains 3.5kg seawood meal.
Embodiment 6:Seawood meal is prepared by dry Gracilaria (Gracilaria) seaweed
Dry Gracilaria (Gracilaria) seaweed of 10kg is mixed in slot with 150kg water, and under the conditions of 60RPM Stirring 30 minutes to clean seaweed.It removes water and obtains 50kg clean seaweed.By clean seaweed and the 120kg 4% Sodium hydroxide solution mixes in reactive tank.Heating mixture simultaneously maintains temperature at 85 DEG C, while stirring 2 under the conditions of 60RPM Hour, then use 600kg water washing.It removes water and obtains the seaweed that 49kg oxygenation pretreatment is crossed.Seaweed that the oxygenation pretreatment is crossed with 0.4% sulfuric acid solution of 150kg is mixed and stirred for 45 minutes in slot, then uses 100kg water washing.It removes water and obtains 46kg acid Pretreated seaweed.The seaweed that the low-kappa number is crossed is mixed with the bleaching agent ClO 2 solution of 150kg 0.3%, It is stirred 1 hour under the conditions of 60RPM.Remove ClO 2 solution and with 100kg water washing seaweed.It removes water and obtains 46kg pretreatment The seaweed crossed.In the pretreated seaweed, impurity red algae≤0.8wt%, sulphates content≤0.4wt% of seaweed, and And color is light brown.Then seaweed is crushed and dried, obtains 4.2kg seawood meal.
Embodiment 7:Seawood meal is prepared by Ahnfeltia (Ahnfeltia) seaweed
10kg Ahnfeltia (Ahnfeltia) seaweed is mixed in slot with 150kg water and stirs 30 under the conditions of 60RPM Minute is to clean seaweed.It removes water and obtains 49kg clean seaweed.Clean seaweed and 5% sodium hydroxide of 120kg is molten Liquid mixes in reactive tank.Heating mixture and to maintain temperature be 88 DEG C, while stirring 120 minutes under the conditions of 60RPM, then With 500kg water washing.It removes water and obtains the seaweed that 47kg oxygenation pretreatment is crossed.The seaweed that the oxygenation pretreatment is crossed and 120kg 0.39% oxalic acid solution is mixed and stirred for 30 minutes in slot, then uses 100kg water washing.It removes water and obtains the pre- place of 48kg acid The seaweed managed.The seaweed that the low-kappa number is crossed is mixed with 0.15% bleaching agent hypochlorite solution of 120kg, in 60RPM condition Lower stirring 30 minutes.Then, hypochlorite solution is removed, and with 100kg water washing seaweed.It is pretreated that removing water obtains 46kg Seaweed.In pretreated seaweed, impurity red algae≤0.5wt%, sulphates content≤0.3wt% of seaweed, and color It is light yellow.
Pretreated seaweed is mixed with 120kg 110U/g acid cellulose enzyme solutions, is adjusted to pH value with hydrochloric acid 4.80, it heats and temperature is maintained 45 DEG C, while being stirred 180 minutes under the conditions of 60RPM.Cellulase solution is removed to be used in combination 100kg water washing seaweed.Obtain the processed seaweed of 42kg cellulase.
Processed seaweed is carried out by the 11 parallel double rods extruder of HAAKE Process that heating temperature is set as 130 DEG C Processing.Then the seaweed of extrusion is crushed and dried, obtains 3.6kg seawood meal.
Embodiment 8:Seawood meal is prepared by dry Gelidium (Gelidium) seaweed
Dry Gelidium (Gelidium) seaweed of 10kg is mixed in slot with 100kg water, and under the conditions of 60RPM Stirring 30 minutes to clean seaweed.It removes water and obtains 50kg clean seaweed.By clean seaweed and 5% hydrogen of 100kg Sodium hydroxide solution mixes in reactive tank.Heating mixture and maintaining temperature is 60 DEG C, while stirring 6 is small under the conditions of 60RPM When, then use 600kg water washing.It removes water and obtains the seaweed that 49kg oxygenation pretreatment is crossed.Seaweed that the oxygenation pretreatment is crossed with 0.2% phosphoric acid of 100kg is mixed and stirred for 1 hour in slot, then uses 100kg water washing.It removes water and obtains 48kg low-kappa number The seaweed crossed.The seaweed that the low-kappa number is crossed is mixed with the bleaching agent liquor natrii hypochloritis of 150kg 0.06%, in 60RPM item It is stirred 1 hour under part.Remove liquor natrii hypochloritis and with 100kg water washing seaweed.It removes water and obtains the pretreated sea 46kg Algae.In the pretreated seaweed, impurity red algae≤0.5wt%, sulphates content≤0.4wt% of seaweed, color is shallow Brown.
Pretreated seaweed is mixed with 150kg 80U/g acid cellulose enzyme solutions, pH value is adjusted to 5.5, is added Heat simultaneously maintains temperature at 40 DEG C, while stirring 1.5 hours under the conditions of 60RPM.It removes cellulase solution and is washed with 100kg Wash seaweed.Obtain the processed seaweed of 43kg cellulase.
Processed seaweed is mixed with 43kg water and the HAAKE Process 11 for being set as 115 DEG C with heating temperature is flat Row double rod extruder is processed.Then the seaweed of extrusion is crushed and dried, obtains 3.2kg seawood meal.
Embodiment 9:Seawood meal is prepared by dry Porphyra (Porphyra) seaweed
Dry Porphyra (Porphyra) seaweed of 10kg is mixed in slot with 150kg water and is stirred under the conditions of 60RPM 30 minutes are mixed to clean seaweed.It removes water and obtains 50kg clean seaweed.By the hydrogen of clean seaweed and 200kg 15% Calcium oxide solution mixes in reactive tank, and heating and maintaining temperature is 90 DEG C, while stirring 6 hours under the conditions of 60RPM, then With 500kg water washing.It removes water and obtains the seaweed that 50kg oxygenation pretreatment is crossed.The seaweed that the oxygenation pretreatment is crossed and 150kg 0.4% phosphoric acid is mixed and stirred for 45 minutes in slot, then uses 150kg water washing.It removes water and obtains 49kg low-kappa number mistake Seaweed.The seaweed that low-kappa number is crossed is mixed with 0.25% bleaching agent liquor natrii hypochloritis of 150kg, is stirred under the conditions of 60RPM It mixes 45 minutes, then removes liquor natrii hypochloritis, with 100kg water washing.It removes water and obtains the pretreated seaweed of 48kg.At this In pretreated seaweed, impurity red algae≤0.4wt%, sulphates content≤0.5wt% of seaweed, color is light yellow.
Pretreated seaweed is mixed with the acid cellulose enzyme solutions of 150kg 220U/g, pH value is adjusted to 6.0, It heats and temperature is maintained 60 DEG C, while being stirred 1.5 hours under the conditions of 60RPM.It removes cellulase solution and uses 100kg Water washing.Obtain the processed seaweed of 46kg cellulase.
Processed seaweed is mixed with 46kg water and the HAAKE Process 11 for being set as 135 DEG C with heating temperature is flat Row double rod extruder is processed.Then the seaweed of extrusion is crushed and dried, obtains 3.8kg seawood meal.
Embodiment 10:The fundamental analysis of seaweed powder product
Table 2 summarizes a variety of different seaweed powder products obtained from embodiment 2 to the processing of embodiment 9.
Gel strength measurement method is as follows:By 3.0g dry seawood meal and 197g distilled water in the beaker weighed in advance Mixing.90 DEG C are heated the mixture to, and is slowly stirred with spoon, while being placed on continuing 30 points in 90 DEG C of water-bath Clock, until seawood meal is dissolved in distilled water.Hydrogel is cooled down 3 hours at room temperature.Beaker containing gel is transferred to It in 20 DEG C of insulating box and stores at least 20 hours, then carries out gel strength measurement.It is measured by TXAT2i (texture analyzer) Gel strength.
Solution temperature and the measurement method of gelling temperature are as follows:2g sample is mixed with 200ml deionized water, by Anton Paar MCR301 rheometry gelling temperature and solution temperature, parameter are as follows:
1. heating speed:2 DEG C/min, 0.4Hz, 1%;
2. stationary phase:15 minutes, 0.4Hz, 1%;
3. cooling velocity:2 DEG C/min, 0.4Hz, 1%;And
4. stationary phase:15 minutes, 0.4Hz, 1%.
Yogurt test method is as follows:Seawood meal and water are mixed and heated to 50 DEG C to 55 DEG C.Milk powder is added into mixture In and stir 30 minutes, while maintain temperature be 50 DEG C to 55 DEG C.Glucose is added and stirs 5 minutes.By mixture at 65 DEG C It homogenizes, and maintains at 90 DEG C to 95 DEG C 3.5 hours under the conditions of to 70 DEG C, 180bar to 200bar.Then, it will mix Object is cooled to 37 DEG C, and culture is added and ferments at 37 DEG C.The cooling yogurt in 4 DEG C of refrigerator.
Sulfate test is carried out as described below:100mg sample is dissolved in 20ml water (if necessary into Row heating) and 3ml barium chloride test solution and 5ml hydrochloric acid is added.If formed precipitating if, to test solution be diluted and Filtering.Solution or filtrate are boiled lasting 5 minutes.There is white crystal precipitating.
Table 3 summarizes the fundamental analysis result for the seawood meal product sample 1 to 8 that embodiment 2 to 9 obtains.
In summary test result listed by table 3 can be seen that sample 2 and sample 6 is best.Sample 4,7 and 8 also obtains More satisfied result.

Claims (31)

1. the method that preparation is suitable for the high quality seawood meal of food applications, the method includes:
Seaweed raw material is cleaned with water, wherein the seaweed raw material is dry seaweed raw material, fresh seaweed raw material or water again The seaweed raw material of infiltration;
With oxygenation pretreatment seaweed;
With low-kappa number seaweed;And
With the pretreated seaweed of enzymatic treatment, seawood meal is formed, wherein the enzyme is cellulase.
2. the method as described in claim 1, the method also includes the bleaching agents before or after enzymatic treatment step Bleach seaweed.
3. method according to claim 2, wherein the blanching step is 1 in the weight ratio of seaweed and bleaching agent solution:1 To 1:3,1:1 to 1:5,1:2 to 1:5 or 1:1 to 1:It is carried out under conditions of 10.
4. method according to claim 2, wherein the blanching step is 0.01wt% to 5wt% in available chlorine content, Under conditions of 0.02wt% to 3wt%, 0.05wt% to 2wt%, 0.05wt% to 1wt% or 0.05wt% to 0.5wt% into Row.
5. method according to claim 2, wherein the blanching step carries out 5 minutes to 240 minutes, 10 minutes to 180 points Clock, 10 minutes to 120 minutes, 10 minutes to 60 minutes or 20 minutes to 60 minutes.
6. method according to claim 2, wherein the bleaching agent is selected from:Hypochlorous acid, sodium hypochlorite, chlorine dioxide and its Combination.
7. the method as described in claim 1, the seaweed raw material that the method also includes being crossed by double rod extrusion process working process.
8. the method for claim 7, wherein the double rod extrusion process 70 DEG C to 200 DEG C at a temperature of, 80 DEG C extremely At a temperature of 150 DEG C, at a temperature of 100 DEG C to 150 DEG C, at a temperature of 100 DEG C to 140 DEG C or at a temperature of 110 DEG C to 130 DEG C It carries out.
9. the method for claim 7, wherein the double rod extrusion process is 1 in the weight ratio of seaweed and water:0 to 1: 5,1:1 to 1:3 or 1:0 to 1:It is carried out under conditions of 2.
10. the method as described in claim 1, the method also includes crushing and dry the seaweed of extrusion.
11. method according to claim 1 or 2, wherein the red algae of the pretreated seaweed having less than 1wt% is miscellaneous Matter, less than the sulphates content of 0.5wt% and light brown to lurid color.
12. the method for claim 1, wherein the seaweed raw material is red algae.
13. the method for claim 1, wherein the seaweed raw material includes Gracilaria, Gelidium, Porphyra, Yi Gu Trentepohlia or combinations thereof.
14. the method for claim 1, wherein the cleaning is 1 in the weight ratio of fresh seaweed and water:1 to 1:3,1:1 to 1:5,1:2 to 1:5,1:1 to 1:10 or 1:1 to 1:Progress or the weight in dry seaweed and water under conditions of 15 Amount is than being 1:1 to 1:40,1:3 to 1:30,1:5 to 1:25,1:5 to 1:20,1:10 to 1:20 or 1:5 to 1:Under conditions of 10 into Row.
15. the method for claim 1, wherein the oxygenation pretreatment step is 1 in the weight ratio of seaweed and aqueous slkali:1 To 1:3,1:1 to 1:5,1:2 to 1:5 or 1:1 to 1:It is carried out under conditions of 10.
16. the method for claim 1, wherein the oxygenation pretreatment step alkaline concentration be 1wt% extremely 10wt%, 3wt% to 15wt%, 5wt% to 15wt%, 10wt% to 20wt%, 3wt% to 20wt% or 10wt% extremely It is carried out under conditions of 30wt%.
17. the method for claim 1, wherein the oxygenation pretreatment step 40 DEG C to 80 DEG C at a temperature of, 65 DEG C extremely It is carried out at a temperature of 95 DEG C, at a temperature of 50 DEG C to 100 DEG C or at a temperature of 70 DEG C to 120 DEG C.
18. the method for claim 1, wherein the oxygenation pretreatment step carries out 0.5 hour to 24 hours, 0.5 hour To 20 hours, 0.5 hour to 15 hours, 0.5 hour to 12 hours, 0.5 hour to 8 hours, 0.5 hour to 6 hours, 1 hour To 4 hours, 1.5 hours to 3 hours or 0.5 hour to 4 hours.
19. the method for claim 1, wherein the low-kappa number step is 1 in the weight ratio of seaweed and acid solution:1 To 1:3,1:1 to 1:5,1:2 to 1:5 or 1:1 to 1:It is carried out under conditions of 10.
20. the method for claim 1, wherein the low-kappa number step acid solution concentration be 0.05wt% extremely 5wt%, 0.1wt% are to 3wt%, under conditions of 0.1wt% to 2wt%, 0.1wt% to 1wt%, or 0.1wt% to 0.5wt% It carries out.
21. the method for claim 1, wherein the low-kappa number step carry out 5 minutes to 240 minutes, 10 minutes extremely 180 minutes, 10 minutes to 120 minutes, 10 minutes to 60 minutes or 20 minutes to 60 minutes.
22. the method for claim 1, wherein the alkali is selected from:Sodium hydroxide, potassium hydroxide, calcium hydroxide and its group It closes.
23. the method for claim 1, wherein the acid is selected from:Hydrochloric acid, nitric acid, phosphoric acid, oxalic acid and combinations thereof.
24. the method for claim 1, wherein the enzymatic treatment step is 1 in the weight ratio of seaweed and enzyme solutions:1 to 1:3,1:1 to 1:5,1:2 to 1:5 or 1:1 to 1:It is carried out under conditions of 10.
25. the method for claim 1, wherein the enzymatic treatment step pH value be 2.0 to 10.0,3.0 to 9.0, It is carried out under conditions of 3.0 to 8.0,4.0 to 7.0 or 5.0 to 6.0.
26. the method for claim 1, wherein the enzymatic treatment step is 10U/g to 500U/g, 20U/g in enzyme concentration To 400U/g, carried out under conditions of 30U/g to 300U/g, 50U/g to 200U/g, or 75U/g to 150U/g.
27. the method for claim 1, wherein the enzymatic treatment step 15 DEG C to 100 DEG C at a temperature of, 20 DEG C extremely At a temperature of 90 DEG C, at a temperature of 30 DEG C to 80 DEG C, at a temperature of 20 DEG C to 70 DEG C, at a temperature of 30 DEG C to 60 DEG C or 40 DEG C extremely It is carried out at a temperature of 50 DEG C.
28. the method for claim 1, wherein the enzymatic treatment step carry out 0.5 hour to 12 hours, 0.5 hour extremely 8 hours, 0.5 hour to 6 hours, 1 hour to 3 hours or 1 hour to 4 hours.
29. the method for claim 1, wherein the enzyme is selected from:Acidic cellulase, neutral cellulase, alkalinity are fine Tie up plain enzyme and combinations thereof.
30. being suitable for the seawood meal of food applications, the method as described in any one of claim 1 to 29 is prepared.
31. application of the seawood meal as the gelling agent in food applications, the seawood meal is by any one of claim 1 to 29 institute The method stated is prepared.
CN201810791187.XA 2018-05-08 2018-07-18 Seawood meal and preparation method thereof Pending CN108850902A (en)

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