CN108847347A - A kind of method of the continuous sawing sheet of amorphous band and a kind of multistage material strip - Google Patents
A kind of method of the continuous sawing sheet of amorphous band and a kind of multistage material strip Download PDFInfo
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- CN108847347A CN108847347A CN201810878548.4A CN201810878548A CN108847347A CN 108847347 A CN108847347 A CN 108847347A CN 201810878548 A CN201810878548 A CN 201810878548A CN 108847347 A CN108847347 A CN 108847347A
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- material strip
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/0206—Manufacturing of magnetic cores by mechanical means
- H01F41/0213—Manufacturing of magnetic circuits made from strip(s) or ribbon(s)
- H01F41/0226—Manufacturing of magnetic circuits made from strip(s) or ribbon(s) from amorphous ribbons
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Abstract
Multistage material strip is made in a kind of method that the present invention discloses continuous sawing sheet of amorphous band, and the tail of upper level material strip is wide identical as the first width of next stage material strip, does not shut down in cutting process, obtains integrally formed multistage material strip.Multistage material strip can disposably be cut completion, not need to shut down during sawing sheet, greatly improve and cut efficiency by the method for the continuous sawing sheet of amorphous band provided by the present invention.Be conducive to the popularization of automation and the raising of production efficiency.Invention additionally discloses a kind of multistage material strips.
Description
Technical field
The present invention relates to amorphous three-dimensional winding transformer manufacture technology field, in particular to a kind of continuous sawing sheet of amorphous band
Method and a kind of multistage material strip.
Background technique
Amorphous three-dimensional winding transformer, which has, to be saved material, improves performance, reduces the advantages such as loss and noise, and amorphous material is used
Material is also equipped with the characteristic for reducing transformer noload losses, therefore amorphous three-dimensional winding transformer has larger promotional value.Iron core system
Basic link of the method as the type transformer is made, there is great influence to production efficiency, there are more process optimization points.
When preparing three-dimensional iron core using amorphous band at present, using multistage material strip form, every grade of material strip is cut apart with a knife or scissors respectively to be made
After the thickness needed for having wound first order when, winding, the first order outer layer followed by the material for using another size instead
The thickness of the tape wrapping second level, and so on.Single iron core sawing sheet link, every grade of material strip is required to shut down when switching adjusts ginseng
Number needs sawing sheet, measurement, rewinding again manually.Inefficiency is unsatisfactory for large-scale production and automated production requirement.
Therefore, how a kind of method of continuous sawing sheet of amorphous band is provided, is current this field skill to improve working efficiency
Art personnel technical problem urgently to be resolved.
Summary of the invention
The object of the present invention is to provide a kind of methods of the continuous sawing sheet of amorphous band, to improve working efficiency.Of the invention
Another object is to provide a kind of multistage material strip.
In order to solve the above technical problems, the present invention provides following scheme：
A kind of method of the continuous sawing sheet of amorphous band, is made multistage material strip, and the tail of upper level material strip is wide with next stage material strip
First width it is identical, do not shut down in cutting process, obtain integrally formed multistage material strip.
Preferably, above-mentioned amorphous band is single layer amorphous band.
Preferably, above-mentioned amorphous band is Multi-layer amorphous band.
Preferably, above-mentioned cutting accuracy is ± 0.5mm.
Preferably, above-mentioned multistage material strip is seven grades of material strips, including sequentially connected first order material strip, second level material strip, the
Three-level material strip, fourth stage material strip, level V material strip, the 6th grade of material strip and the 7th grade of material strip, wherein the tail of the first order material strip
Wide identical as the first width of the second level material strip, the tail of the second level material strip is wide identical as the first width of the third level material strip,
The tail of the third level material strip is wide identical as the first loose of the fourth stage material strip, and the tail of the fourth stage material strip is loose with the described 5th
The first width of grade material strip is identical, and the tail of the level V material strip is wide identical as the 6th grade of first width of material strip, the 6th grade of material
The tail of band is wide identical as the 7th grade of first width of material strip.
The present invention also provides a kind of methods of the continuous sawing sheet of amorphous band, and multistage material strip is made, including：
Step 1) inputs the parameter of every grade of material strip in sawing sheet device, and the parameter includes that first wide and tail is wide；
When step 2) sawing sheet, the tail of upper level material strip is wide identical as the first width of next stage material strip, on the sawing sheet device
Cutting tool is according to the parameter automatic shift.
Preferably, above-mentioned parameter further includes length.
Preferably, above-mentioned multistage material strip is seven grades of material strips, including sequentially connected first order material strip, second level material strip, the
Three-level material strip, fourth stage material strip, level V material strip, the 6th grade of material strip and the 7th grade of material strip,
Wherein,
The tail of the first order material strip is wide identical as the first width of the second level material strip,
The tail of the second level material strip is wide identical as the first width of the third level material strip,
The tail of the third level material strip is wide identical as the first loose of the fourth stage material strip,
The tail of the fourth stage material strip is loose identical as the first loose of the level V material strip,
The tail of the level V material strip is wide identical as the 6th grade of first width of material strip,
The tail of the 6th grade of material strip is wide identical as the 7th grade of first width of material strip.
The present invention also provides a kind of multistage material strip, the tail of upper level material strip is wide identical as the first width of next stage material strip.
Preferably, above-mentioned multistage material strip is seven grades of material strips, including sequentially connected first order material strip, second level material strip, the
Three-level material strip, fourth stage material strip, level V material strip, the 6th grade of material strip and the 7th grade of material strip,
Wherein,
The tail of the first order material strip is wide identical as the first width of the second level material strip,
The tail of the second level material strip is wide identical as the first width of the third level material strip,
The tail of the third level material strip is wide identical as the first loose of the fourth stage material strip,
The tail of the fourth stage material strip is loose identical as the first loose of the level V material strip,
The tail of the level V material strip is wide identical as the 6th grade of first width of material strip,
The tail of the 6th grade of material strip is wide identical as the 7th grade of first width of material strip.
Multistage material strip, the tail of upper level material strip is made in the method for the continuous sawing sheet of amorphous band provided by aforementioned present invention
It is wide identical as the first width of next stage material strip, it is not shut down in cutting process, obtains integrally formed multistage material strip.
Multistage material strip can disposably be cut completion, opened by the method for the continuous sawing sheet of amorphous band provided by the present invention
It does not need to shut down during material, greatly improves and cut efficiency.Be conducive to the popularization of automation and the raising of production efficiency.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of multistage material strip provided by the embodiment of the present invention.
In figure 1 above：
First order material strip 1, second level material strip 2, third level material strip 3, fourth stage material strip 4, level V material strip 5, the 6th grade of material
Band 6, the 7th grade of material strip 7.
Specific embodiment
In order to make those skilled in the art more fully understand the present invention program, with reference to the accompanying drawing and it is embodied
The present invention is described in further detail for mode.
Referring to FIG. 1, Fig. 1 is the structural schematic diagram of multistage material strip provided by the embodiment of the present invention.
Multistage material strip is made in the method for the continuous sawing sheet of amorphous band provided by the embodiment of the present invention, upper level material strip
Tail is wide identical as the first width of next stage material strip, does not shut down in cutting process, obtains integrally formed multistage material strip.
The method of the continuous sawing sheet of amorphous band provided by the embodiment of the present invention can disposably cut multistage material strip
At sawing sheet does not need to shut down in the process, greatly improves and cuts efficiency.Be conducive to the popularization of automation and proposing for production efficiency
It is high.
Wherein, it is preferred that amorphous band is single layer amorphous band.Certainly, amorphous band may be Multi-layer amorphous band.
Cutting accuracy is ± 0.5mm.
When it is implemented, multistage material strip is seven grades of material strips, including sequentially connected first order material strip 1, second level material strip 2,
Third level material strip 3, fourth stage material strip 4, level V material strip 5, the 6th grade of material strip 6 and the 7th grade of material strip 7,
As shown in Figure 1, the first width of first order material strip 1 is E1, the tail of first order material strip 1 is wide wide with the head of second level material strip 2
It is E2, the tail of second level material strip 2 is wide and the first width of third level material strip 3 is E3, and the tail of third level material strip 3 is wide and fourth stage material
First width with 4 is E4, and the loose first loose with level V material strip 5 of the tail of fourth stage material strip 4 is E5, and the tail of level V material strip 5 is wide
First width with the 6th grade of material strip 6 is E6, and the tail of the 6th grade of material strip 6 is wide and the first width of the 7th grade of material strip 7 is E7, first order material
Length with 1 is L1, and the length of second level material strip 2 is L2, and the length of third level material strip 3 is L3, and the length of fourth stage material strip 4 is
L4, the length of level V material strip 5 are L5, and the length of the 6th grade of material strip 6 is L6, and the length of the 7th grade of material strip 7 is L7, wherein the
The tail of level-one material strip 1 is wide identical as the first width of second level material strip 2, the wide wide phase of head with third level material strip 3 of the tail of second level material strip 2
Together, the tail of third level material strip 3 is wide identical as the first loose of fourth stage material strip 4, and the tail of fourth stage material strip 4 is loose with level V material strip 5
First width is identical, and the tail of level V material strip 5 is wide identical as the 6th grade of first width of material strip 6, and the tail of the 6th grade of material strip 6 is wide to expect with the 7th grade
First width with 7 is identical.
The embodiment of the present invention also provides a kind of method of continuous sawing sheet of amorphous band, and multistage material strip is made, including：Step 1)
The parameter of every grade of material strip, parameter wide, length including first wide and tail are inputted in sawing sheet device；When step 2) sawing sheet, upper level material
The tail of band is wide identical as the first width of next stage material strip, and the cutting tool on sawing sheet device is according to parameter automatic shift.It is cut out in design
When cutting program, by shifting to an earlier date typing material strip initial and end width at different levels, each level length, multistage material strip is disposably cut, in the process not
It is shut down again to knife, multistage material strip can disposably be cut to completion, do not need to shut down during sawing sheet, greatly improve and cut effect
Rate.Be conducive to the popularization of automation and the raising of production efficiency.
When it is implemented, multistage material strip is seven grades of material strips, including sequentially connected first order material strip 1, second level material strip 2,
Third level material strip 3, fourth stage material strip 4, level V material strip 5, the 6th grade of material strip 6 and the 7th grade of material strip 7, wherein first order material strip 1
Tail it is wide identical as the first width of second level material strip 2, the tail of second level material strip 2 is wide identical as the first width of third level material strip 3, the third level
The tail of material strip 3 is wide identical as the first loose of fourth stage material strip 4, and the tail of fourth stage material strip 4 is loose identical as the first loose of level V material strip 5,
The tail of level V material strip 5 is wide identical as the 6th grade of first width of material strip 6, and the tail of the 6th grade of material strip 6 is wide wide with the head of the 7th grade of material strip 7
It is identical.
The embodiment of the present invention also provides a kind of multistage material strip, the wide wide phase of head with next stage material strip of the tail of upper level material strip
Together.The multistage material strip is disposably to cut completion, does not need to shut down during sawing sheet, greatly improves and cut efficiency.Be conducive to
The popularization of automation and the raising of production efficiency.And it is directly used continuously when using, it is more convenient.
When it is implemented, multistage material strip is seven grades of material strips, including sequentially connected first order material strip 1, second level material strip 2,
Third level material strip 3, fourth stage material strip 4, level V material strip 5, the 6th grade of material strip 6 and the 7th grade of material strip 7, wherein first order material strip 1
Tail it is wide identical as the first width of second level material strip 2, the tail of second level material strip 2 is wide identical as the first width of third level material strip 3, the third level
The tail of material strip 3 is wide identical as the first loose of fourth stage material strip 4, and the tail of fourth stage material strip 4 is loose identical as the first loose of level V material strip 5,
The tail of level V material strip 5 is wide identical as the 6th grade of first width of material strip 6, and the tail of the 6th grade of material strip 6 is wide wide with the head of the 7th grade of material strip 7
It is identical.
Used herein a specific example illustrates the principle and implementation of the invention, and above embodiments are said
It is bright to be merely used to help understand method and its core concept of the invention.It should be pointed out that for the ordinary skill of the art
, without departing from the principle of the present invention, can be with several improvements and modifications are made to the present invention for personnel, these improvement
It is also fallen within the protection scope of the claims of the present invention with modification.
Claims (10)
1. a kind of method of the continuous sawing sheet of amorphous band, is made multistage material strip, which is characterized in that
The tail of upper level material strip is wide identical as the first width of next stage material strip, does not shut down in cutting process, obtains integrally formed more
Grade material strip.
2. the method for the continuous sawing sheet of amorphous band according to claim 1, which is characterized in that the amorphous band is single layer
Amorphous band.
3. the method for the continuous sawing sheet of amorphous band according to claim 1, which is characterized in that the amorphous band is multilayer
Amorphous band.
4. the method for the continuous sawing sheet of amorphous band according to claim 1, which is characterized in that the cutting accuracy be ±
0.5mm。
5. the method for the continuous sawing sheet of amorphous band according to claim 1, which is characterized in that the multistage material strip is seven grades
Material strip, including sequentially connected first order material strip, second level material strip, third level material strip, fourth stage material strip, level V material strip,
Six grades of material strips and the 7th grade of material strip,
Wherein,
The tail of the first order material strip is wide identical as the first width of the second level material strip,
The tail of the second level material strip is wide identical as the first width of the third level material strip,
The tail of the third level material strip is wide identical as the first loose of the fourth stage material strip,
The tail of the fourth stage material strip is loose identical as the first loose of the level V material strip,
The tail of the level V material strip is wide identical as the 6th grade of first width of material strip,
The tail of the 6th grade of material strip is wide identical as the 7th grade of first width of material strip.
6. a kind of method of the continuous sawing sheet of amorphous band, is made multistage material strip, which is characterized in that including：
Step 1) inputs the parameter of every grade of material strip in sawing sheet device, and the parameter includes that first wide and tail is wide；
When step 2) sawing sheet, the tail of upper level material strip is wide identical as the first width of next stage material strip, cutting on the sawing sheet device
Cutter is according to the parameter automatic shift.
7. the method for the continuous sawing sheet of amorphous band according to claim 6, which is characterized in that the parameter further includes length
Degree.
8. the method for the continuous sawing sheet of amorphous band according to claim 6, which is characterized in that the multistage material strip is seven grades
Material strip, including sequentially connected first order material strip, second level material strip, third level material strip, fourth stage material strip, level V material strip,
Six grades of material strips and the 7th grade of material strip,
Wherein,
The tail of the first order material strip is wide identical as the first width of the second level material strip,
The tail of the second level material strip is wide identical as the first width of the third level material strip,
The tail of the third level material strip is wide identical as the first loose of the fourth stage material strip,
The tail of the fourth stage material strip is loose identical as the first loose of the level V material strip,
The tail of the level V material strip is wide identical as the 6th grade of first width of material strip,
The tail of the 6th grade of material strip is wide identical as the 7th grade of first width of material strip.
9. a kind of multistage material strip, which is characterized in that the tail of upper level material strip is wide identical as the first width of next stage material strip.
10. multistage material strip according to claim 9, which is characterized in that the multistage material strip is seven grades of material strips, including successively
First order material strip, second level material strip, third level material strip, fourth stage material strip, level V material strip, the 6th grade of material strip and the 7th of connection
Grade material strip,
Wherein,
The tail of the first order material strip is wide identical as the first width of the second level material strip,
The tail of the second level material strip is wide identical as the first width of the third level material strip,
The tail of the third level material strip is wide identical as the first loose of the fourth stage material strip,
The tail of the fourth stage material strip is loose identical as the first loose of the level V material strip,
The tail of the level V material strip is wide identical as the 6th grade of first width of material strip,
The tail of the 6th grade of material strip is wide identical as the 7th grade of first width of material strip.
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| CN201810878548.4A CN108847347A (en) | 2018-08-03 | 2018-08-03 | A kind of method of the continuous sawing sheet of amorphous band and a kind of multistage material strip |
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| JPS59181522A (en) * | 1983-03-31 | 1984-10-16 | Toshiba Corp | Manufacture of induction magnetic iron core |
| US20010030594A1 (en) * | 2000-04-17 | 2001-10-18 | Nkk Corporation | Low noise and low loss reactor |
| CN101150006A (en) * | 2006-09-20 | 2008-03-26 | 张明德 | Amorphous alloy roll-core and its production method |
| CN106024371A (en) * | 2016-07-29 | 2016-10-12 | 江西大族能源科技股份有限公司 | Three-dimensional wound core six-section seven-stage equal length cutting method |
| CN107025984A (en) * | 2017-06-08 | 2017-08-08 | 吴茂安 | Unequal section three phase transformer iron core |
| CN107103988A (en) * | 2017-06-08 | 2017-08-29 | 吴茂安 | Bi-material layers amorphous three phase transformer iron core |
| CN107146709A (en) * | 2017-07-10 | 2017-09-08 | 江西大族能源科技股份有限公司 | The single-phase isometric sawing sheet method of seven grades of volume iron core four section |
| CN107658110A (en) * | 2017-10-20 | 2018-02-02 | 特变电工股份有限公司 | A kind of core structure and its shearing, assembly method for improving iron core filling rate |
| CN208767148U (en) * | 2018-08-03 | 2019-04-19 | 青岛云路先进材料技术股份有限公司 | A kind of multistage material strip |
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2018
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Patent Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS59181522A (en) * | 1983-03-31 | 1984-10-16 | Toshiba Corp | Manufacture of induction magnetic iron core |
| US20010030594A1 (en) * | 2000-04-17 | 2001-10-18 | Nkk Corporation | Low noise and low loss reactor |
| CN101150006A (en) * | 2006-09-20 | 2008-03-26 | 张明德 | Amorphous alloy roll-core and its production method |
| CN106024371A (en) * | 2016-07-29 | 2016-10-12 | 江西大族能源科技股份有限公司 | Three-dimensional wound core six-section seven-stage equal length cutting method |
| CN107025984A (en) * | 2017-06-08 | 2017-08-08 | 吴茂安 | Unequal section three phase transformer iron core |
| CN107103988A (en) * | 2017-06-08 | 2017-08-29 | 吴茂安 | Bi-material layers amorphous three phase transformer iron core |
| CN107146709A (en) * | 2017-07-10 | 2017-09-08 | 江西大族能源科技股份有限公司 | The single-phase isometric sawing sheet method of seven grades of volume iron core four section |
| CN107658110A (en) * | 2017-10-20 | 2018-02-02 | 特变电工股份有限公司 | A kind of core structure and its shearing, assembly method for improving iron core filling rate |
| CN208767148U (en) * | 2018-08-03 | 2019-04-19 | 青岛云路先进材料技术股份有限公司 | A kind of multistage material strip |
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