CN108843895B - Back edge-sealed vacuum insulation panel - Google Patents
Back edge-sealed vacuum insulation panel Download PDFInfo
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- CN108843895B CN108843895B CN201810878971.4A CN201810878971A CN108843895B CN 108843895 B CN108843895 B CN 108843895B CN 201810878971 A CN201810878971 A CN 201810878971A CN 108843895 B CN108843895 B CN 108843895B
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- Prior art keywords
- insulation panel
- vacuum insulation
- polyethylene terephthalate
- drying
- bag
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- 238000009413 insulation Methods 0.000 title claims abstract description 27
- 239000000463 material Substances 0.000 claims abstract description 16
- 239000012528 membrane Substances 0.000 claims abstract description 14
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 claims description 21
- -1 polyethylene terephthalate Polymers 0.000 claims description 19
- 229920000139 polyethylene terephthalate Polymers 0.000 claims description 14
- 239000005020 polyethylene terephthalate Substances 0.000 claims description 14
- 238000007789 sealing Methods 0.000 claims description 14
- 239000003292 glue Substances 0.000 claims description 13
- 238000001035 drying Methods 0.000 claims description 12
- WGCNASOHLSPBMP-UHFFFAOYSA-N hydroxyacetaldehyde Natural products OCC=O WGCNASOHLSPBMP-UHFFFAOYSA-N 0.000 claims description 9
- 239000002184 metal Substances 0.000 claims description 9
- 239000004721 Polyphenylene oxide Substances 0.000 claims description 8
- 229920000570 polyether Polymers 0.000 claims description 8
- 150000003839 salts Chemical class 0.000 claims description 8
- 238000002156 mixing Methods 0.000 claims description 6
- 229920001707 polybutylene terephthalate Polymers 0.000 claims description 5
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 5
- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical compound N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 claims description 4
- IAYPIBMASNFSPL-UHFFFAOYSA-N Ethylene oxide Chemical compound C1CO1 IAYPIBMASNFSPL-UHFFFAOYSA-N 0.000 claims description 4
- 229910019142 PO4 Inorganic materials 0.000 claims description 4
- 239000003054 catalyst Substances 0.000 claims description 4
- 239000003086 colorant Substances 0.000 claims description 4
- 239000003063 flame retardant Substances 0.000 claims description 4
- 239000000314 lubricant Substances 0.000 claims description 4
- NBIIXXVUZAFLBC-UHFFFAOYSA-K phosphate Chemical compound [O-]P([O-])([O-])=O NBIIXXVUZAFLBC-UHFFFAOYSA-K 0.000 claims description 4
- 239000010452 phosphate Substances 0.000 claims description 4
- 229920000642 polymer Polymers 0.000 claims description 4
- 229920005862 polyol Polymers 0.000 claims description 4
- 150000003077 polyols Chemical class 0.000 claims description 4
- 125000002924 primary amino group Chemical group [H]N([H])* 0.000 claims description 4
- 229920002725 thermoplastic elastomer Polymers 0.000 claims description 4
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 claims description 3
- 238000001816 cooling Methods 0.000 claims description 3
- 239000011363 dried mixture Substances 0.000 claims description 3
- 239000008187 granular material Substances 0.000 claims description 3
- 238000000465 moulding Methods 0.000 claims description 3
- 238000002360 preparation method Methods 0.000 claims description 3
- 239000002994 raw material Substances 0.000 claims description 3
- 238000003756 stirring Methods 0.000 claims description 3
- 238000011049 filling Methods 0.000 abstract description 3
- 239000012774 insulation material Substances 0.000 description 5
- 230000000694 effects Effects 0.000 description 4
- 230000009286 beneficial effect Effects 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- CBENFWSGALASAD-UHFFFAOYSA-N Ozone Chemical compound [O-][O+]=O CBENFWSGALASAD-UHFFFAOYSA-N 0.000 description 2
- 239000011248 coating agent Substances 0.000 description 2
- 238000000576 coating method Methods 0.000 description 2
- 230000007613 environmental effect Effects 0.000 description 2
- 229920005830 Polyurethane Foam Polymers 0.000 description 1
- 239000002390 adhesive tape Substances 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 150000002009 diols Chemical class 0.000 description 1
- 239000003365 glass fiber Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000005457 optimization Methods 0.000 description 1
- 239000003973 paint Substances 0.000 description 1
- 239000011496 polyurethane foam Substances 0.000 description 1
- 239000011148 porous material Substances 0.000 description 1
- 238000004321 preservation Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Images
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F16L59/00—Thermal insulation in general
- F16L59/02—Shape or form of insulating materials, with or without coverings integral with the insulating materials
Landscapes
- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Laminated Bodies (AREA)
- Thermal Insulation (AREA)
Abstract
The invention discloses a back edge-sealed vacuum insulation panel which adopts a back edge-sealed structure, wherein the edge-sealed position of a film material is arranged on a film bag, and the side view of the film bag is in the shape of □. The side view of the bag manufactured in the mode shows an □ shape, the inner filling material can be maximally contacted with the periphery of the outer bag, and the side edge of the manufactured vacuum insulation panel has no redundant membrane material, so that the size deviation caused by folding edges of the conventional product and the gap problem in splicing are reduced.
Description
The technical field is as follows:
the invention relates to the field of heat insulation materials, in particular to a back edge-sealed vacuum heat insulation plate.
Background art:
compared with the traditional heat insulation materials such as polyurethane foam or glass fiber, VIP does not use Ozone depletion Substances (Ozone depletion sustances) in the production and application processes, the heat conductivity coefficient of VIP can reach 3-4 mW/m K, the heat resistance of VIP is 10 times or even higher than that of the common heat insulation materials, the thickness of VIP is only 1/7 of the common heat insulation materials, the VIP has the double advantages of environmental protection and energy saving, and therefore the VIP is widely applied to the fields of refrigerators, buildings and the like and is the most advanced high-efficiency heat insulation material in the world at present.
The traditional vacuum insulation panel generally adopts a three-edge sealing envelope type external coating material, and then redundant membrane bags (edge sealing) after vacuumizing and sealing are folded and fixed on the surface of a product by using adhesive tapes or glue. This type of product has a large dimensional deviation due to the folding, and a large amount of tape or glue is used, resulting in an increase in cost.
Application No. 201230298065.0, filed an appearance patent. The vacuum insulation panel for the building is manufactured by adopting a three-edge sealing mode, and has the function of reducing a certain heat bridge. However, the coating material manufactured in the mode can only be manufactured by one material, and if the composite film containing the metal base is selected, the thermal bridge effect is still large; in addition, the mode of no edge covering causes that a large amount of film materials are gathered at the head end and the tail end, which is not beneficial to the application and the expansion of products.
The invention content is as follows:
the invention designs a vacuum insulation panel with a novel structure aiming at the defects that the edge of a heat bridge of the traditional vacuum insulation panel is uneven after edge folding, and particularly the heat insulation effect is reduced due to overlarge gaps during splicing.
In order to achieve the purpose, the invention is realized by the following technical scheme:
the utility model provides a back banding formula vacuum insulation panel which characterized in that: the film bag adopts a back edge sealing structure, the edge sealing position of the film material is arranged on the film bag, and the side view of the film bag is in the shape of □.
The sealing position can also be arranged below the film bag or sealed at the upper and lower sides simultaneously.
The edge sealing is at least performed twice.
The film material between the two sealed edges can be selected from the same type or different types, so that the design of an optimization scheme in multiple aspects such as cost, performance, heat bridge effect and the like is achieved.
And the inner wall of the membrane bag is coated with heat insulation cold glue.
The heat insulation cold glue comprises 20-21% of ethylene oxide end capping polyether, 5-7% of polymer polyol, 5-8% of amino polyether, 5-7% of micromolecule dihydric alcohol, 0.5-2% of coloring agent and 0.5-3% of catalyst; 20-22% of polyethylene terephthalate, 8-10% of glycol modified polyethylene terephthalate, 3-5% of polybutylene terephthalate, 1-2% of thermoplastic elastomer, 3-5% of phosphate flame retardant and lubricant: 0.01 to 0.05 percent of the total weight of the paint, 3 to 5 percent of soluble metal salt and the balance of water.
The preparation method of the heat insulation cold glue comprises the following steps: drying the glycol modified polyethylene terephthalate for 6 hours at the temperature of 70-75 ℃;
mixing and granulating the dried glycol modified polyethylene terephthalate and other raw materials;
uniformly mixing the blended granules by a high-speed stirrer, and drying for 4 hours at the temperature of 145-150 ℃;
stopping drying, naturally cooling to 35-40 deg.C, placing soluble metal salt in high-speed stirrer, and stirring;
and continuously drying for 2 hours at the temperature of 70-75 ℃, and extruding and molding the dried mixture through an extruder.
The invention has the beneficial effects that:
the side view of the bag manufactured in the mode shows an □ shape, the inner filling material can be maximally contacted with the periphery of the outer bag, and the side edge of the manufactured vacuum insulation panel has no redundant membrane material, so that the size deviation caused by folding edges of the conventional product and the gap problem in splicing are reduced.
The cold glue has the advantages of high bonding strength, good dimensional stability, excellent heat resistance, high curing speed, suitability for automatic and rapid production, environmental friendliness and lower cost advantage, and is beneficial to improving the production efficiency and the product performance;
the cold glue shrinks sharply after being heated, the edge sealing is tightened, a better edge sealing effect is achieved, meanwhile, the film bag can be in maximum contact with the internal filling material after being heated and shrunk, the structure is more compact, and the heat preservation is better;
soluble metal salts are utilized to form a through pore structure in the extruded gum that facilitates providing shrinkage space during subsequent shrinkage.
Description of the drawings:
FIG. 1 is a schematic structural diagram of embodiment 1 of the present invention;
FIG. 2 is a schematic structural diagram of embodiment 2 of the present invention;
fig. 3 is a schematic structural diagram of embodiment 3 of the present invention.
The specific implementation mode is as follows:
in order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the embodiments of the present invention, and it is obvious that the described embodiments are some embodiments of the present invention, but not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
FIG. 1: example 1: the utility model provides a back banding formula vacuum insulation panel, adopts back banding formula structure, establishes the membrane material banding position on the membrane bag, and banding 1 is equipped with 2, and the membrane bag side view presents "□" style of calligraphy.
FIG. 2: example 2: the utility model provides a back banding formula vacuum insulation panel, adopts back banding formula structure, establishes the membrane material banding position below the membrane bag, and banding 1 is equipped with 2, and the membrane bag side view presents "□" style of calligraphy.
FIG. 3: example 3: the utility model provides a back banding formula vacuum insulation panel, adopts back banding formula structure, establishes membrane material banding position simultaneously on the membrane bag and below, and higher authority banding 1 is equipped with 2, and the banding is equipped with 1 below, and the membrane bag side view presents "□" style of calligraphy.
The inner walls of the film bags in the above embodiments are coated with heat insulation cold glue.
The heat insulation cold glue comprises 20% of ethylene oxide end capping polyether, 5% of polymer polyol, 5% of amino polyether, 5% of micromolecule dihydric alcohol, 0.5% of coloring agent, 0.5% of catalyst, 20% of polyethylene terephthalate, 8% of glycol modified polyethylene terephthalate, 3% of polybutylene terephthalate, 1% of thermoplastic elastomer, 3% of phosphate flame retardant and lubricant: 0.01 percent, 3 percent of soluble metal salt and the balance of water.
In another embodiment: the heat insulation cold glue comprises 21% of ethylene oxide end-capped polyether, 7% of polymer polyol, 8% of amino polyether, 7% of small molecular diol, 2% of coloring agent and 3% of catalyst; polyethylene terephthalate: 22 percent of ethylene glycol modified polyethylene terephthalate, 10 percent of polybutylene terephthalate, 5 percent of polybutylene terephthalate, 2 percent of thermoplastic elastomer and phosphate flame retardant: 5%, lubricant: 0.05%, soluble metal salt 5%, and the balance of water.
The preparation method of the heat insulation cold glue comprises the following steps: drying the glycol modified polyethylene terephthalate for 6 hours at the temperature of 70-75 ℃;
mixing and granulating the dried glycol modified polyethylene terephthalate and other raw materials;
uniformly mixing the blended granules by a high-speed stirrer, and drying for 4 hours at the temperature of 145-150 ℃;
stopping drying, naturally cooling to 35-40 deg.C, placing soluble metal salt in high-speed stirrer, and stirring;
and continuously drying for 2 hours at the temperature of 70-75 ℃, and extruding and molding the dried mixture through an extruder.
The above examples are only intended to illustrate the technical solution of the present invention, but not to limit it; although the present invention has been described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some technical features may be equivalently replaced; and such modifications or substitutions do not depart from the spirit and scope of the corresponding technical solutions of the embodiments of the present invention.
Claims (3)
1. The utility model provides a back banding formula vacuum insulation panel which characterized in that: the film bag adopts a back edge sealing structure, the edge sealing position of the film material is arranged on the upper surface or the lower surface of the film bag, and the side view of the film bag is □;
the inner wall of the membrane bag is coated with heat insulation cold glue;
the heat insulation cold glue comprises 20-21% of ethylene oxide end capping polyether, 5-7% of polymer polyol, 5-8% of amino polyether, 5-7% of micromolecule dihydric alcohol, 0.5-2% of coloring agent and 0.5-3% of catalyst; 20-22% of polyethylene terephthalate, 8-10% of glycol modified polyethylene terephthalate, 3-5% of polybutylene terephthalate, 1-2% of thermoplastic elastomer, 3-5% of phosphate flame retardant and lubricant: 0.01-0.05 percent of water, 3-5 percent of soluble metal salt and the balance of water;
the preparation method comprises the following steps: drying the glycol modified polyethylene terephthalate for 6 hours at the temperature of 70-75 ℃;
mixing and granulating the dried glycol modified polyethylene terephthalate and other raw materials;
uniformly mixing the blended granules by a high-speed stirrer, and drying for 4 hours at the temperature of 145-150 ℃;
stopping drying, naturally cooling to 35-40 deg.C, placing soluble metal salt in high-speed stirrer, and stirring;
and continuously drying for 2 hours at the temperature of 70-75 ℃, and extruding and molding the dried mixture through an extruder.
2. A back edge-sealed vacuum insulation panel according to claim 1 wherein: the edge sealing positions are arranged on the upper surface and the lower surface of the film bag at the same time.
3. A back edge-sealed vacuum insulation panel according to claim 1 wherein: the edge sealing is at least two.
Priority Applications (1)
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CN201810878971.4A CN108843895B (en) | 2018-08-03 | 2018-08-03 | Back edge-sealed vacuum insulation panel |
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CN201810878971.4A CN108843895B (en) | 2018-08-03 | 2018-08-03 | Back edge-sealed vacuum insulation panel |
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CN108843895B true CN108843895B (en) | 2021-02-12 |
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CN114197667A (en) * | 2021-12-30 | 2022-03-18 | 深圳涂技堡保温技术有限公司 | Building molded heat-insulation core material with self-heat-insulation function and manufacturing method thereof |
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CN203375090U (en) * | 2013-06-24 | 2014-01-01 | 陈明秦 | Sideless vacuum heat insulation plate |
CN104295861A (en) * | 2014-10-16 | 2015-01-21 | 南京航空航天大学 | Low-thermal-bridge vacuum insulated panel |
CN105733453A (en) * | 2016-05-12 | 2016-07-06 | 施向东 | Heat insulation glue |
CN105969204A (en) * | 2016-05-12 | 2016-09-28 | 施向东 | Environment-friendly thermal insulation glue |
Family Cites Families (5)
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CN103031090B (en) * | 2012-12-26 | 2015-02-04 | 宁波大榭开发区综研化学有限公司 | Acid-free OCA and adhesive belt and fabrication method of acid-free OCA and adhesive belt |
CN105038647A (en) * | 2015-07-31 | 2015-11-11 | 全椒海丰印刷包装有限公司 | High-adhesive strength packaging hot melt glue |
CN105111333A (en) * | 2015-09-29 | 2015-12-02 | 广东海洋大学 | Method for preparing epoxidized natural rubber concentrated latex |
CN105969226A (en) * | 2016-05-17 | 2016-09-28 | 湖南省和祥润新材料有限公司 | Hot-melt adhesive tape and preparation method thereof |
CN105950044A (en) * | 2016-05-17 | 2016-09-21 | 湖南省和祥润新材料有限公司 | Shrinking adhesive tape and preparation method thereof |
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2018
- 2018-08-03 CN CN201810878971.4A patent/CN108843895B/en active Active
Patent Citations (8)
Publication number | Priority date | Publication date | Assignee | Title |
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WO2007054322A1 (en) * | 2005-11-10 | 2007-05-18 | Porextherm Dämmstoffe GmbH | Vacuum insulator and method for its production |
WO2009003630A1 (en) * | 2007-06-30 | 2009-01-08 | Porextherm-Dämmstoffe Gmbh | Vacuum insulation panel, and method for the production thereof |
CN101963267A (en) * | 2010-10-09 | 2011-02-02 | 上海海事大学 | Air insulating structure of vacuum insulation panel and packaging method thereof |
CN202466872U (en) * | 2012-02-29 | 2012-10-03 | 青岛科瑞新型环保材料有限公司 | Back-sealed high-efficiency vacuum insulation board for buildings |
CN203375090U (en) * | 2013-06-24 | 2014-01-01 | 陈明秦 | Sideless vacuum heat insulation plate |
CN104295861A (en) * | 2014-10-16 | 2015-01-21 | 南京航空航天大学 | Low-thermal-bridge vacuum insulated panel |
CN105733453A (en) * | 2016-05-12 | 2016-07-06 | 施向东 | Heat insulation glue |
CN105969204A (en) * | 2016-05-12 | 2016-09-28 | 施向东 | Environment-friendly thermal insulation glue |
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Denomination of invention: A back edge sealed vacuum insulation board Effective date of registration: 20231201 Granted publication date: 20210212 Pledgee: Chuzhou Fengle Road Sub branch of Huishang Bank Co.,Ltd. Pledgor: CHUZHOU YINXING NEW MATERIAL TECH Co.,Ltd. Registration number: Y2023980069000 |
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