CN108831414A - For correcting the device of piano saddle and the assembly method of saddle and soundboard - Google Patents
For correcting the device of piano saddle and the assembly method of saddle and soundboard Download PDFInfo
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- CN108831414A CN108831414A CN201810541918.5A CN201810541918A CN108831414A CN 108831414 A CN108831414 A CN 108831414A CN 201810541918 A CN201810541918 A CN 201810541918A CN 108831414 A CN108831414 A CN 108831414A
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- Prior art keywords
- saddle
- soundboard
- light weight
- weight molds
- correction
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- G—PHYSICS
- G10—MUSICAL INSTRUMENTS; ACOUSTICS
- G10C—PIANOS, HARPSICHORDS, SPINETS OR SIMILAR STRINGED MUSICAL INSTRUMENTS WITH ONE OR MORE KEYBOARDS
- G10C9/00—Methods, tools or materials specially adapted for the manufacture or maintenance of musical instruments covered by this subclass
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- Physics & Mathematics (AREA)
- Engineering & Computer Science (AREA)
- Acoustics & Sound (AREA)
- Multimedia (AREA)
- Electrophonic Musical Instruments (AREA)
Abstract
The assembly method of the invention discloses a kind of device for correcting piano saddle and saddle and soundboard, above-mentioned device includes light weight molds, fixed frame, corrective piece, two end edges of light weight molds bottom surface are laid with elasticity layer, elastic layer bottom surface is for the soundboard that tiles, light weight molds offer saddle correction slot the position of the corresponding installation saddle of soundboard, the profile that saddle corrects slot is consistent with the profile of saddle to be mounted is needed, the both ends that saddle corrects slot are equipped with injecting glue barrel bolt, and saddle correction groove edge is equipped at intervals with correction hole;The fixed frame includes rectangular frame, telescopic, spring, it is connected between two stocks of rectangular frame by telescopic, the inside of resilient bezel is equipped with spring, corrective piece includes fixed pedestal, fixed pedestal is equipped with a connecting rod, and connector sleeve is set in the connecting rod, and corrective piece further includes control stick, control stick upper end, which is equipped with, adjusts head, and control stick is equipped with limit slideway;Saddle of the present invention and the assembly method of soundboard are completed using above-mentioned apparatus.
Description
Technical field
The present invention relates to a kind of pianos to assemble field devices, especially a kind of for correcting the device and saddle of piano saddle
With the assembly method of soundboard.
Background technique
Piano sympathetic response disk is made of backrest, soundboard, iron plate, saddle chord column, is the core component of piano.Saddle is sympathetic response
The important composition part of disk, is mounted on the soundboard of piano.The effect of saddle is the energy transmission Chord vibration to soundboard, and is risen
Beautify the effect of sound quality.The saddle of upright piano is divided into bass and Hi-Mid two.The saddle of semi-machine semi-hand at present is processed
Process is 1. to process saddle panel with electric hand planer, digs saddle height, the low arch bridge in substantially intermediate high both ends by design requirement
Shape;2. saddle nail hole is imprinted on saddle panel using positioning hole tool, then saddle is placed on special drill press and has been installed
Inclined tooling supporting plate on carefully carefully drill out flat nail hole;3. Manual shovel slope:Using dedicated on the basis of the line of soundboard hole
Cutter shovels out the groove that slot bottom is radian outward and 4. squeezes into saddle nail by hand;5. saddle is mounted in soundboard according to positioning tool
On.It can be seen that the processing technology of saddle requires to be very high, it is a complexity, process careful, precision is high, therefore
Saddle manufacturing procedure is decided to be one " critical process " of piano production.
But the process, due to technical requirements height, large labor intensity hand-manipulated is easy to appear quality fluctuation, and processes
Process can generate certain noise and dust, and working environment is poor.According to the design requirement of sympathetic response disk, have between saddle and iron plate
Multiple spot accurately differential requirement, because the casting technique of iron plate determines whether the size of iron plate will appear subtle, unstable change
Change, in order to correct these variations, the method for generalling use adjustment iron plate height is remedied, but the rigidity of iron plate is very big, can
Adjust space it is limited, so, even if having found between saddle and iron plate it is existing it is differential do not meet design requirement, also can not be to saddle
Secondary operation is carried out to be allowed to meet drawing size.Here it is the maximum puzzlements that traditional saddle processing technology causes fit on.
The patent of invention of Patent No. 201310426061.X discloses a kind of device for correcting piano saddle and saddle and soundboard
Assembly method, wherein described device includes workbench and sets multiple clamp systems on the table, each clamp system
Including fixed mandril, flexible mandril and telescoping mechanism, wherein flexible mandril is connect with telescoping mechanism;In multiple clamp systems
Fixed mandril operative end surface along one of side of saddle desired profile EDS maps, it is flexible in each clamp system
The operative end surface of mandril is right against the operative end surface of fixed mandril;The work of the operative end surface of the fixed mandril and flexible mandril
The located space for placing saddle is formed between end face.The apparatus structure of the patent disclosure is complicated, inconvenient for use, and the dress
The part that a saddle can only be corrected with method is set, and inaccurate.
Summary of the invention
The technical solution adopted by the present invention to solve the technical problems is:The present invention includes light weight molds, fixed frame, correction
Part, the light weight molds are cuboid-type, and two end edges of the bottom surface of light weight molds are laid with elasticity layer, and the bottom surface of elastic layer is used
In tiling soundboard, unanimously and size is as soundboard with soundboard, light weight molds are in soundboard for the top and bottom shapes of the light weight molds
The position of corresponding installation saddle offers saddle correction slot, and saddle corrects the profile of slot and needs the profile one of saddle to be mounted
It causes, the both ends that saddle corrects slot are equipped with injecting glue barrel bolt, and saddle correction groove edge is equipped at intervals with correction hole;The fixed frame includes square
Shape frame, telescopic, spring, are connected by telescopic between two stocks of rectangular frame, and about two rectangular frames exist
For vertical direction by the connection of four resilient bezels, the inside of resilient bezel is equipped with spring, and corrective piece includes fixed pedestal, on fixed pedestal
Equipped with a connecting rod, connector sleeve is set in the connecting rod, and corrective piece further includes control stick, and control stick upper end, which is equipped with, to be adjusted
Head, control stick are equipped with limit slideway, and one end of connector sleeve is connected by limiting slideway with control stick, and the posterior end of connector sleeve is worn
It crosses control stick and is connected with collet, collet is equipped with supporting element.
Further, the through-hole for injecting glue is equipped in the injecting glue barrel bolt, bottom end is flat.
Further, the thickness of the light weight molds 10-20mm thicker than the thickness of saddle itself, when elastic layer is uncompressed
With a thickness of 20mm, when being compressed with a thickness of 0.01-0.05mm.
Further, the long side of the rectangular frame is identical as the length of corresponding light weight molds top and bottom short side, resilient bezel
Length than the high short 20mm of corresponding light weight molds top and bottom, the length of spring is 10mm, stiffness factor 10N/cm.
Further, the shape and the shape of bottom end cross section of the control stick in corrective piece in the correction hole are consistent and transversal
Face area equation.
Further, the control stick is equipped with scale, adjusts head and is equipped with deviation angle prover.
Preferably, light weight molds include arris and filling base, and arris and filling substrate matter are two different metals and side
The nil-ductility temperature of rib material is greater than the nil-ductility temperature of filling substrate matter.
A kind of assembly method of saddle and soundboard is completed using the above-mentioned device for correcting piano saddle, including:Step
Rapid 1, soundboard is lain in a horizontal plane in into work top, is placed on what light weight molds were completely coincident on soundboard;Step 2, by fixed frame
Cover makes it be fixed as one in the above-mentioned soundboard being completely coincident with light weight molds, and the spring on rectangular frame will be under light weight molds
Elastic laminate is reduced to 0.05mm or less;Step 3, adhesive glue is injected by the hole for injecting glue on injecting glue barrel bolt, corrects slot along saddle
Mobile injecting glue barrel bolt, so that adhesive glue is uniformly coated on the corresponding position for installing saddle on soundboard;Step 4, injecting glue barrel bolt is lifted,
Saddle is placed into the correction slot of the saddle on light weight molds, is properly positioned at saddle on soundboard, then plug injecting glue barrel bolt, Gu
Code tune up on soundboard;Step 5, the fixed pedestal in corrective piece is fixed on the perpendicular of light weight molds, by control stick
In insertion correction hole, collet is inserted into saddle correction slot, compresses saddle, supports support is in the other side of saddle correction slot, benefit
The shape of saddle is corrected with control stick and adjusting head;Step 6, it is squeezed into according to screw tie point preset on soundboard
Soundboard and saddle are fixed together by screw;Step 7, fixed frame is taken out, elastic layer bounces light weight molds, removes light
Matter mold completes the assembly of saddle and soundboard.
The invention has the advantages that saddle and soundboard are fixed on the positioning using simple mechanical structure, save at
This, the light weight molds light weight of the device for correcting piano saddle, and light weight molds divide into elasticity layer, avoid to soundboard
And saddle damages, and does not have an impact to the relative position of soundboard and saddle when removing light weight molds, corrective piece is equipped with scale
And angle calibration system can be convenient and saddle is quickly remedied to correct form, it is ensured that relative position is closed after saddle is connected with soundboard
System is accurate;In addition, the saddle correction slot in the application can carry out comprehensive preliminary correction to saddle, traditional technology is overcome
The middle incomplete disadvantage of correction;In addition to this, the present invention can also change saddle correction slot by control temperature in the application
Specification is to improve application range.
Detailed description of the invention
Fig. 1 is light weight molds of the embodiment of the present invention and fixed frame partial structure diagram.
Fig. 2 is corrective piece partial structure diagram of the embodiment of the present invention.
Fig. 3 is preferred embodiment of the present invention light weight molds partial structure diagram.
In figure:
1. light weight molds
1b. arris;
1a. fills base;
2. elastic layer;
3. soundboard;
4. injecting glue barrel bolt;
5. saddle corrects slot;
6. correcting hole;
7. fixed frame;
8. rectangular frame;
9. telescopic;
10. spring;
11. corrective piece;
12. fixed pedestal;
13. connector sleeve;
14. collet;
15. control stick;
16. adjusting head;
17. limiting slideway;
18. supporting element;
19. deviation angle prover;
20. resilient bezel;
21. connecting rod;
Specific embodiment
In embodiment, as shown in Figs. 1-2, the present invention includes light weight molds 1, fixed frame 7, corrective piece 11, the lightweight
Mold 1 is cuboid-type, and two end edges of the bottom surface of light weight molds 1 are laid with elasticity layer 2, and the bottom surface of elastic layer 2 is for tiling
The top and bottom shape of soundboard 3, the light weight molds 1 is consistent with soundboard 3 and size is as soundboard 3, and light weight molds 1 are in soundboard 3
The position of corresponding installation saddle offers saddle correction slot 5, and saddle corrects the profile of slot 5 and needs the profile of saddle to be mounted
Unanimously, the both ends of saddle correction slot 5 are equipped with injecting glue barrel bolt 4, and saddle correction 5 edge of slot is equipped at intervals with correction hole 6;The fixed frame
7 include rectangular frame 8, telescopic 9, spring 10, is connected between two stocks of rectangular frame 8 by telescopic 9, about two
Rectangular frame 8 connected in vertical direction by four resilient bezels 20, the inside of resilient bezel 20 is equipped with spring 10, and corrective piece 11 is wrapped
Fixed pedestal 12 is included, fixed pedestal 12 is equipped with a connecting rod 21, and connector sleeve 13 is set in the connecting rod 21, corrective piece
11 further include control stick 15, and 15 upper end of control stick, which is equipped with, adjusts head 16, and control stick 15 is equipped with limit slideway 17, connector sleeve 13
One end is connected by limiting slideway 17 with control stick 15.The posterior end of connector sleeve 13 passes through control stick 15 and is connected with collet 14, presss from both sides
Set 14 is equipped with supporting element 18.
Specifically, the through-hole for injecting glue is equipped in the injecting glue barrel bolt 4, bottom end is flat.Specifically, the lightweight
The thickness of mold 1 10-20mm thicker than the thickness of saddle itself, when elastic layer 2 is uncompressed with a thickness of 20mm, when being compressed
With a thickness of 0.01-0.05mm.
Specifically, the long side of the rectangular frame 8 is identical as the length of corresponding 1 top and bottom short side of light weight molds, elasticity
For the length of frame 20 than the high short 20mm of corresponding 1 top and bottom of light weight molds, the length of spring 10 is 10mm, stiffness factor 10N/
cm.Specifically, the shape and the shape of bottom end cross section of control stick 15 in corrective piece 11 in the correction hole 6 are consistent and transversal
Face area equation.
Specifically, the control stick 15 is equipped with scale, adjusts head 16 and is equipped with deviation angle prover 19.
In addition the assembly method of the saddle in the present invention and soundboard, it is complete using the above-mentioned device for correcting piano saddle
At including the following steps:
Step 1, soundboard 3 is lain in a horizontal plane in into work top, is placed on what light weight molds 1 were completely coincident on soundboard 3;
Step 2, it is made to be fixed as one with light weight molds 1 in the above-mentioned soundboard 3 being completely coincident for 7 sets of fixed frame, rectangle
Elastic layer 2 under light weight molds 1 is compressed to 0.05mm or less by the spring 10 on frame 8;
Step 3, adhesive glue is injected by the hole for injecting glue on injecting glue barrel bolt 4, corrects the mobile injecting glue barrel bolt 4 of slot 5 along saddle,
So that adhesive glue is uniformly coated on the corresponding position for installing saddle on soundboard 3;
Step 4, injecting glue barrel bolt 4 is lifted, saddle is placed into the correction slot 5 of the saddle on light weight molds 1, keeps saddle correct
It is located on soundboard, then plugs injecting glue barrel bolt 4, fixed saddle is on soundboard;
Step 5, the fixed pedestal 12 in corrective piece 11 is fixed on the perpendicular of light weight molds 1, by control stick 15
In insertion correction hole 6, collet 14 is inserted into saddle correction slot 5, compresses saddle, and supporting element 18 is supported on the another of saddle correction slot 5
Side is corrected using control stick 15 and the shape for adjusting 16 pairs of saddles of head;
Step 6, according to screw tie point drivescrew preset on soundboard, soundboard and saddle are fixedly connected on one
It rises;
Step 7, fixed frame 7 is taken out, elastic layer 2 bounces light weight molds 1, removes light weight molds 1, completes saddle and soundboard
3 assembly.
When it is implemented, the outer profile of light weight molds 1 is cut according to the outer profile of soundboard 3, the saddle in light weight molds 1 is rectified
Positive slot 5 is cut according to the outer profile of saddle, since Composite piano string bridge is made of bass saddle and Hi-Mid saddle;The bass string
Code is made of Ma Qiao, code and filler strip, and yard bridge is the quarter sawing dragon spruce composite plate of quarter sawing dragon spruce solid wood board or two layers or more;Code connects firmly
On code bridge;Filler strip is made of dragon spruce, with a thickness of 3-15mm;Piano Hi-Mid saddle is by middle pitch saddle and high pitch saddle
Be connected as one, part inlay has dragon spruce filler strip from its outer end on middle pitch saddle bottom surface, on the whole, saddle with a thickness of 9-
50mm, therefore design the thickness 10-20mm thicker than the thickness of saddle itself of light weight molds 1, convenient for fixed saddle position it is same
When, facilitate corrective piece 11 to correct the position of saddle, elastic layer 2 is compressed into 0.05mm hereinafter, relative to saddle itself
Thickness it is negligible.
In specific implementation, in a preferred embodiment, as shown in figure 3, light weight molds 1 include arris 1b and filling base 1a,
Arris 1b and filling base 1a material are that the nil-ductility temperature of two different metals and arris 1b material is greater than filling base 1a
The nil-ductility temperature of material can pass through control as opened up saddle correction slot 5 on aforementioned filling base 1a in this type of design
Temperature processed carries out the saddle correction slot 5 in filling base 1a before making environment temperature reach the nil-ductility temperature for filling base 1a
Transformation, arris 1b still non-plastic can still save original body at this time, and saddle correction slot 5 is allowed to be devised a variety of rule
Lattice, to improve the application range of light weight molds 1.
As known by the technical knowledge, the present invention can pass through the embodiment party of other essence without departing from its spirit or essential feature
Case is realized.Embodiment disclosed above, in all respects are merely illustrative, not the only.It is all this
It is included in the invention in invention scope or in the change being equal in the scope of the present invention.
Claims (8)
1. a kind of for correcting the device of piano saddle, which is characterized in that described light including light weight molds, fixed frame, corrective piece
Matter mold is cuboid-type, and two end edges of the bottom surface of light weight molds are laid with elasticity layer, and the bottom surface of elastic layer is for the sound that tiles
The top and bottom shape of plate, the light weight molds is consistent with soundboard and size is as soundboard, and light weight molds are in the corresponding installation of soundboard
The position of saddle offers saddle correction slot, and the profile that saddle corrects slot is consistent with the profile of saddle to be mounted is needed, saddle
The both ends for correcting slot are equipped with injecting glue barrel bolt, and saddle correction groove edge is equipped at intervals with correction hole;The fixed frame include rectangular frame,
Telescopic, spring are connected by telescopic between two stocks of rectangular frame, and about two rectangular frames are in vertical direction
It is connected by four resilient bezels, the inside of resilient bezel is equipped with spring, and corrective piece includes fixed pedestal, and fixed pedestal is equipped with one
Connecting rod, connector sleeve are set in the connecting rod, and corrective piece further includes control stick, and control stick upper end, which is equipped with, adjusts head, manipulation
Bar is equipped with limit slideway, and one end of connector sleeve is connected by limiting slideway with control stick, and the posterior end of connector sleeve passes through manipulation
Bar is connected with collet, and collet is equipped with supporting element.
2. a kind of for correcting the device of piano saddle according to claim, which is characterized in that in the injecting glue barrel bolt
Equipped with the through-hole for injecting glue, bottom end is flat.
3. according to claim 1 a kind of for correcting the device of piano saddle, which is characterized in that the light weight molds
Thickness 10-20mm thicker than the thickness of saddle itself, when elastic layer is uncompressed with a thickness of 20mm, when being compressed with a thickness of
0.01—0.05mm。
4. according to claim 1 a kind of for correcting the device of piano saddle, which is characterized in that the rectangular frame
Long side is identical as the length of corresponding light weight molds top and bottom short side, and the length of resilient bezel is higher than corresponding light weight molds top and bottom
Short 20mm, the length of spring are 10mm, stiffness factor 10N/cm.
5. according to claim 1 a kind of for correcting the device of piano saddle, which is characterized in that the shape in the correction hole
Shape is consistent with the shape of the bottom end cross section of the control stick in corrective piece and cross-sectional area is equal.
6. according to claim 1 a kind of for correcting the device of piano saddle, which is characterized in that set on the control stick
There is scale, adjusts head and be equipped with deviation angle prover.
7. a kind of for correcting the device of piano saddle described in -6 according to claim 1, which is characterized in that light weight molds include
Arris and filling base, arris and filling substrate matter are that the nil-ductility temperature of two different metals and arris material is greater than and fills out
Fill the nil-ductility temperature of substrate matter.
8. the assembly method of a kind of saddle and soundboard, which is characterized in that using described in claim 1-7 for correcting piano string
The device of code is completed, including:Step 1, soundboard is lain in a horizontal plane in into work top, is placed on sound for what light weight molds were completely coincident
On plate;Step 2, fixed frame is covered makes it be fixed as one in the above-mentioned soundboard being completely coincident with light weight molds, on rectangular frame
Spring the elastic laminate under light weight molds is reduced to 0.05mm or less;Step 3, it is injected by the hole for injecting glue on injecting glue barrel bolt viscous
Glue is closed, along the mobile injecting glue barrel bolt of saddle correction slot, so that adhesive glue is uniformly coated on the corresponding position for installing saddle on soundboard;
Step 4, injecting glue barrel bolt is lifted, saddle is placed into the correction slot of the saddle on light weight molds, saddle is made to be properly positioned at soundboard
On, then injecting glue barrel bolt is plugged, fixed saddle is on soundboard;Step 5, the fixed pedestal in corrective piece is fixed on light weight molds
On perpendicular, control stick is inserted into correction hole, collet is inserted into saddle correction slot, compresses saddle, supports support is in string
The other side of code correction slot, corrects the shape of saddle using control stick and adjusting head;Step 6, according to preparatory on soundboard
The screw tie point drivescrew of setting, soundboard and saddle are fixed together;Step 7, fixed frame is taken out, elastic layer will
Light weight molds bounce, and remove light weight molds, complete the assembly of saddle and soundboard.
Priority Applications (1)
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CN201810541918.5A CN108831414B (en) | 2018-05-30 | 2018-05-30 | Device for correcting string code of steel musical instrument and assembly method of string code and soundboard |
Applications Claiming Priority (1)
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CN201810541918.5A CN108831414B (en) | 2018-05-30 | 2018-05-30 | Device for correcting string code of steel musical instrument and assembly method of string code and soundboard |
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CN108831414A true CN108831414A (en) | 2018-11-16 |
CN108831414B CN108831414B (en) | 2023-06-16 |
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Citations (6)
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JPH1124653A (en) * | 1997-06-30 | 1999-01-29 | Kawai Musical Instr Mfg Co Ltd | Camber regulating device for piano soundboard and piano |
CN101059955A (en) * | 2006-09-14 | 2007-10-24 | 上海钢琴有限公司 | Prestressed piano soundboard and its machining method |
CN102737621A (en) * | 2011-04-01 | 2012-10-17 | 郭学成 | Automatic piano string code assembly technology and its special-purpose equipment |
CN103440856A (en) * | 2013-09-17 | 2013-12-11 | 广州珠江钢琴集团股份有限公司 | Device for correcting piano string code and assembly method of string code harmonic plate |
CN206975998U (en) * | 2017-04-28 | 2018-02-06 | 广州欧米勒钢琴有限公司 | A kind of piano string code |
CN108039158A (en) * | 2017-12-29 | 2018-05-15 | 广州珠江恺撒堡钢琴有限公司 | Saddle correcting device |
-
2018
- 2018-05-30 CN CN201810541918.5A patent/CN108831414B/en active Active
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH1124653A (en) * | 1997-06-30 | 1999-01-29 | Kawai Musical Instr Mfg Co Ltd | Camber regulating device for piano soundboard and piano |
CN101059955A (en) * | 2006-09-14 | 2007-10-24 | 上海钢琴有限公司 | Prestressed piano soundboard and its machining method |
CN102737621A (en) * | 2011-04-01 | 2012-10-17 | 郭学成 | Automatic piano string code assembly technology and its special-purpose equipment |
CN103440856A (en) * | 2013-09-17 | 2013-12-11 | 广州珠江钢琴集团股份有限公司 | Device for correcting piano string code and assembly method of string code harmonic plate |
CN206975998U (en) * | 2017-04-28 | 2018-02-06 | 广州欧米勒钢琴有限公司 | A kind of piano string code |
CN108039158A (en) * | 2017-12-29 | 2018-05-15 | 广州珠江恺撒堡钢琴有限公司 | Saddle correcting device |
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