CN108827548A - Kettle leakage inspector and its detection method - Google Patents
Kettle leakage inspector and its detection method Download PDFInfo
- Publication number
- CN108827548A CN108827548A CN201810643198.3A CN201810643198A CN108827548A CN 108827548 A CN108827548 A CN 108827548A CN 201810643198 A CN201810643198 A CN 201810643198A CN 108827548 A CN108827548 A CN 108827548A
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- kettle
- plate
- frame
- inlet
- cylinder
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- 238000001514 detection method Methods 0.000 title claims abstract description 26
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 28
- 238000004026 adhesive bonding Methods 0.000 claims abstract description 9
- 230000000630 rising effect Effects 0.000 claims description 3
- 239000000565 sealant Substances 0.000 claims description 3
- 238000007689 inspection Methods 0.000 claims description 2
- 238000007789 sealing Methods 0.000 abstract description 6
- 238000003825 pressing Methods 0.000 abstract description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000010998 test method Methods 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
Classifications
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01M—TESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
- G01M3/00—Investigating fluid-tightness of structures
- G01M3/02—Investigating fluid-tightness of structures by using fluid or vacuum
- G01M3/04—Investigating fluid-tightness of structures by using fluid or vacuum by detecting the presence of fluid at the leakage point
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- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Examining Or Testing Airtightness (AREA)
Abstract
The invention discloses a kind of kettle leakage inspector and its detection methods comprising for the cylinder of extruding, for installing cylinder and placing the frame of detection kettle and connecting plate, the inlet plate for providing inlet channel, sealed gluing block, fixed frame and the electric cabinet for sealing inlet plate Yu kettle mouth face of cylinder top axis connection；The frame is fixedly mounted on fixed frame, and the cylinder is mounted on frame roof by screw；The connecting plate is fixedly connected with the apical axis of cylinder, and the inlet plate is screwed the bottom for being mounted on connecting plate；The air inlet of the inlet plate is connect by tracheae with air pump, and the air pump is controlled by electric cabinet.Then the present invention is filled the water, by the way that kettle to be placed in frame by then pressing down, by inlet plate to applying air pressure in kettle, and then can detect in a short period of time kettle whether leak, greatly improve the efficiency of kettle leak water detdction, shorten the time of detection.
Description
Technical field
The present invention relates to kettle leak water detdction technical field more particularly to a kind of kettle leakage inspector and its inspections
Survey method.
Background technique
Existing kettle leak test method is generally：A certain amount of water is filled in kettle, is then placed on monitor station,
Normal barometric pressure waits 24 hours to detect whether water leakage, has reached the leakproofness of detection kettle.When due to this detection method
Between long, low efficiency, take time and effort very much.When due to detection kettle leak, artificial recharge is needed, and need to wait 24 small
Shi Caineng obtains testing result, for current detection device, no tool can quickly detect kettle whether leak.
Therefore, the existing technology needs to be improved and developed.
Summary of the invention
The purpose of the present invention is to provide a kind of kettle leakage inspector and its detection methods, it is intended to solve detection kettle
The technical issues of leak water detdction time is long, low efficiency.
Technical scheme is as follows：A kind of kettle leakage inspector comprising for the cylinder of extruding, for pacifying
It fills cylinder and places the frame of detection kettle and the connecting plate of cylinder top axis connection, the inlet plate for providing inlet channel, uses
In sealed gluing block, fixed frame and the electric cabinet of sealing inlet plate and kettle mouth face；The frame is fixedly mounted on fixed frame, institute
It states cylinder and frame roof is mounted on by screw；The connecting plate is fixedly connected with the apical axis of cylinder, and the inlet plate passes through spiral shell
Silk is fixedly mounted on the bottom of connecting plate；The air inlet of the inlet plate is connect by tracheae with air pump, and the air pump is by automatically controlled
Case control.
The kettle leakage inspector, wherein the electric cabinet is mounted on the lower end of fixed frame, and electric cabinet is also set
It is equipped with for controlling starting and closing the floor push of air pump.
The kettle leakage inspector, wherein the both ends of the connecting plate be also equipped with for guide connecting plate,
The guide post of lower movement, which passes through the circular hole of frame upper end setting, and is equipped with and is used in the upper end of guide post
Limit the stop nut of guide post movement.
The kettle leakage inspector, wherein the frame includes under frame upper plate, frame vertical plate and frame
Plate；It is fixed by screws between frame upper plate, frame vertical plate and frame lower plate, and is integrally formed structure；The frame
Lower plate is fixed by screws in the upper surface of fixed frame.
The kettle leakage inspector, wherein one end of the inlet plate is provided with inlet channel, the inlet channel
Rectangular shape structure, and connect with the tracheae outside inlet plate.
The kettle leakage inspector, wherein the sealed gluing block is additionally provided with the gas of corresponding connection inlet channel
Hole.
The kettle leakage inspector, wherein the positioning for kettle positioning is also equipped in the frame lower plate
Plate, the positioning plate are fixed on frame lower plate by fixed block.
The kettle leakage inspector, wherein the rectangular shape of fixed block, and be fixed by screws on frame
On plate.
A kind of detection method of kettle leakage inspector comprising following steps：
Kettle is placed on positioning plate by step 1, is then filled the water toward kettle；
Step 2 steps on floor push with foot, and electric cabinet control cylinder presses down, and then drives connecting plate, inlet plate and sealant
Block pushes down kettle mouth, and kettle is sealed；
Then step 3 controls air pump in 3 seconds and inflates in kettle according to the air pressure of setting；
Step 4 observed whether kettle has water leakage in 10 seconds, finally controls air pump and closes and cylinder rising.
The detection method of the kettle leakage inspector, is characterized in that, is logical toward kettle water filling in the step 1
Cross automatic water machine water filling.
Beneficial effects of the present invention：Then the present invention is filled the water by the way that kettle to be placed in frame, by then down
Pressure, by inlet plate to applying air pressure in kettle, and then can detect in a short period of time kettle whether leak, significantly
Raising kettle leak water detdction efficiency, shorten the time of detection.
Detailed description of the invention
Fig. 1 is overall structure diagram of the invention.
Fig. 2 is cross section structure schematic diagram of the invention.
Fig. 3 is the electrical control flow chart of electric cabinet of the invention.
Specific embodiment
To make the objectives, technical solutions, and advantages of the present invention clearer and more explicit, right as follows in conjunction with drawings and embodiments
The present invention is further described.
As shown in Figs. 1-2, the invention discloses a kind of kettle leakage inspectors comprising cylinder 1, use for extruding
In installation cylinder and place the frame 2 of detection kettle 13 and the connecting plate 3 of cylinder top axis connection, for providing inlet channel
Inlet plate 4, the sealed gluing block 5 for sealing inlet plate and kettle mouth face, fixed frame 6 and electric cabinet 7；The fixed peace of the frame 2
On fixed frame 6, the cylinder 1 is mounted on 2 top of frame by screw；The fixed company of apical axis of the connecting plate 3 and cylinder 1
It connects, the inlet plate 4 is screwed the bottom for being mounted on connecting plate 3；The air inlet of the inlet plate 4 passes through tracheae and gas
8 connection of pump, the air pump 8 connect with electric cabinet 7, are controlled by electric cabinet 7；7 external power supply of electric cabinet.
Above-mentioned cylinder is also to be connect by tracheae with air pump, and have electric cabinet control.
After adopting the above structure, cylinder by being mounted on the top of frame, and the apical axis of cylinder and connection by the present invention
Plate connection so control Telescopic-cylinder can control connecting plate and move up and down, and then drives inlet plate and sealed gluing block by kettle
Pot mouth compress sealing；And inlet plate is inflated by tracheae, the gas of setting air pressure is entered in kettle, into
And detect kettle whether leak；So that whether leak does not need then to place 24 hours detection kettle, it is only necessary to which the short time is just
Can detecte out, thus the detection kettle greatly shortened whether the time of leak, improve the efficiency of detection, reduce artificial behaviour
Make, improves the efficiency of production.
The kettle leakage inspector, wherein the electric cabinet 7 is mounted on the lower end of fixed frame 6, and electric cabinet is also
It is provided with for controlling starting and closing the floor push of air pump；It is same to cross by the lower end of electric cabinet fixed frame, so enabling to
The structure of leakage inspector is more reasonable, forms integral structure, reduces unnecessary place and occupies, reasonable structure distribution,
So that the structure of the device is more compact, volume is smaller.
The kettle leakage inspector, wherein the both ends of the connecting plate 3 are also equipped with for guiding connecting plate 3
The guide post 9 moved above and below, which passes through the circular hole of frame upper end setting, and is equipped in the upper end of guide post
For limiting the stop nut 10 of guide post movement.
After adopting the above structure, the present invention by the both ends of connecting plate install guide post, so Telescopic-cylinder when
It waits, connecting plate can be made to move along the direction of guide post, while when connecting plate pushes, it can be safe by inlet plate
Compression kettle port, and sealed gluing block can seal the pot mouth of kettle.In addition, stop nut can prevent connecting plate excessive
It pushes, and then by kettle compressive strain, stop nut can be adjusted in the position of guide post, this set according to the height of kettle
It is applied widely suitable for the production of multiple product.
The kettle leakage inspector, wherein the frame 2 includes frame upper plate 21,22 and of frame vertical plate
Frame lower plate 23；It is fixed by screws, and is integrally formed between frame upper plate 21, frame vertical plate 22 and frame lower plate 23
Structure；The frame lower plate 23 is fixed by screws in the upper surface of fixed frame 6.
After above structure, frame upper plate, frame vertical plate and frame lower plate form a square frame, structure letter
Single, easy to assembly, when which carries out pressing and detect whether leak work, observation vision is good, and can effectively observe product is
No leak.
The kettle leakage inspector, wherein one end of the inlet plate 4 is provided with inlet channel 41, the air inlet
The rectangular shape structure in channel 41, and connect with the tracheae outside inlet plate；Enable inlet plate right with the inlet channel is crossed
The kettle of sealing is inflated, so observe kettle whether leak.
The kettle leakage inspector, wherein the sealed gluing block 5 is additionally provided with the gas of corresponding connection inlet channel
Hole 51, so gas can enter in kettle.
The kettle leakage inspector, wherein be also equipped in the frame lower plate 23 and determine for kettle positioning
Position plate 11, the positioning plate 11 are fixed on frame lower plate 23 by fixed block 12.
The kettle leakage inspector, wherein the rectangular shape of the fixed block 23, and it is fixed by screws in frame
On upper plate.
After adopting the above structure, positioning plate of the invention can be fixed in frame lower plate, and be not easy to loosen.
The working principle of the invention：It is to be completed using circuit control and air pressure cooperation；Equipment is electrified and gas first
Pressure, is put on positioning plate after product to be tested being poured into specified water level, then steps on floor push, and cylinder is started to work,
Drive, which presses down, makes product reach sealing effect；Under the action of the circuit of control cabinet, after 3 seconds specify air pressure from air guide port into
Enter kettle body and within a specified time observes whether product has water leakage.Circuit starts a power cutoff device complete duty cycle after 10 seconds.
As shown in figure 3, the control sequence of circuit is as follows：First control cylinder push, then to kettle carry out aerating, into
Row is held one's breath, and is finally controlled cylinder and is risen.
A kind of detection method of kettle leakage inspector comprising following steps：
Kettle is placed on positioning plate by step 1, is then filled the water toward kettle；
Step 2 steps on floor push with foot, and electric cabinet control cylinder presses down, and then drives connecting plate, inlet plate and sealant
Block pushes down kettle mouth, and kettle is sealed；
Then step 3 controls air pump in 3 seconds and inflates in kettle according to the air pressure of setting；
Step 4 observed whether kettle has water leakage in 10 seconds, finally controls air pump and closes and cylinder rising.
The detection method of the kettle leakage inspector, is characterized in that, is logical toward kettle water filling in the step 1
Cross automatic water machine water filling.
Above-mentioned detection method is to apply certain air pressure by air pressure, is put into little water, and in a short period of time
It can detecte completion, can not only substantially reduce detection time, also improve the efficiency of production.
Then the present invention is filled the water, by the way that kettle to be placed in frame by then pressing down, by inlet plate to kettle
Interior application air pressure, so can detect in a short period of time kettle whether leak, greatly improve kettle leak water detdction
Efficiency, shorten the time of detection.
It should be understood that the application of the present invention is not limited to the above for those of ordinary skills can
With improvement or transformation based on the above description, all these modifications and variations all should belong to the guarantor of appended claims of the present invention
Protect range.
Claims (10)
1. a kind of kettle leakage inspector, which is characterized in that including for extruding cylinder, for install cylinder and place inspection
Survey kettle frame, with the connecting plate of cylinder top axis connection, the inlet plate for providing inlet channel, for seal inlet plate with
Sealed gluing block, fixed frame and the electric cabinet in kettle mouth face；The frame is fixedly mounted on fixed frame, and the cylinder passes through screw
It is mounted on frame roof；The connecting plate is fixedly connected with the apical axis of cylinder, and the inlet plate is screwed the company of being mounted on
The bottom of fishplate bar；The air inlet of the inlet plate is connect by tracheae with air pump, and the air pump is controlled by electric cabinet.
2. kettle leakage inspector according to claim 1, which is characterized in that the electric cabinet is mounted on fixed frame
Lower end, and electric cabinet is additionally provided with for controlling starting and closing the floor push of air pump.
3. kettle leakage inspector according to claim 1, which is characterized in that the both ends of the connecting plate are also equipped with
Guide post for guiding connecting plate to move above and below, the circular hole for passing through the setting of frame upper end of the guide post, and in guide post
Upper end be equipped with for limit guide post movement stop nut.
4. kettle leakage inspector according to claim 1, which is characterized in that the frame includes on frame
Plate, frame vertical plate and frame lower plate；It is fixed by screws between frame upper plate, frame vertical plate and frame lower plate, and structure
It is into a single integrated structure；The frame lower plate is fixed by screws in the upper surface of fixed frame.
5. kettle leakage inspector according to claim 4, which is characterized in that one end of the inlet plate be provided with into
Gas channel, the rectangular shape structure of the inlet channel, and connect with the tracheae outside inlet plate.
6. kettle leakage inspector according to claim 5, which is characterized in that the sealed gluing block is additionally provided with correspondence
The stomata of connection inlet channel.
7. kettle leakage inspector according to claim 6, which is characterized in that be also equipped with use in the frame lower plate
In the positioning plate of kettle positioning, which is fixed on frame lower plate by fixed block.
8. kettle leakage inspector according to claim 6, which is characterized in that the rectangular shape of fixed block, and it is logical
Screw is crossed to be fixed on frame upper plate.
9. a kind of detection method of the kettle leakage inspector as described in claim 1-8 any one, which is characterized in that packet
Include following steps：
Kettle is placed on positioning plate by step 1, is then filled the water toward kettle；
Step 2 steps on floor push with foot, and electric cabinet control cylinder presses down, and then drives connecting plate, inlet plate and sealant
Block pushes down kettle mouth, and kettle is sealed；
Then step 3 controls air pump in 3 seconds and inflates in kettle according to the air pressure of setting；
Step 4 observed whether kettle has water leakage in 10 seconds, finally controls air pump and closes and cylinder rising.
10. the detection method of kettle leakage inspector according to claim 9, is characterized in that, past in the step 1
Kettle water filling is filled the water by automatic water machine.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810643198.3A CN108827548A (en) | 2018-06-21 | 2018-06-21 | Kettle leakage inspector and its detection method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810643198.3A CN108827548A (en) | 2018-06-21 | 2018-06-21 | Kettle leakage inspector and its detection method |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN108827548A true CN108827548A (en) | 2018-11-16 |
Family
ID=64142841
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810643198.3A Pending CN108827548A (en) | 2018-06-21 | 2018-06-21 | Kettle leakage inspector and its detection method |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN108827548A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112229626A (en) * | 2020-10-28 | 2021-01-15 | 李云明 | High withstand voltage valve body withstand voltage degree detection device |
Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB190909963A (en) * | 1909-04-27 | 1909-12-02 | Horatio William Southall | Improvements in the Mode of and Means for Testing Kettles and other like Vessels. |
| CN202693214U (en) * | 2012-07-05 | 2013-01-23 | 法可赛(太仓)汽车配件有限公司 | Kettle air tightness testing device |
| CN204202836U (en) * | 2014-11-07 | 2015-03-11 | 浙江德众汽车零部件制造有限公司 | A kind of kettle air-tightness detection device |
| CN105486472A (en) * | 2016-01-28 | 2016-04-13 | 上海甬兴塑胶有限公司 | Leak detection test apparatus for washing machine kettle assembly |
| CN205538136U (en) * | 2016-02-01 | 2016-08-31 | 劳士领汽车配件（昆山）有限公司 | Test kettle leakproofness is with drawing mechanism |
| CN205642771U (en) * | 2016-05-14 | 2016-10-12 | 安徽志诚机电零部件有限公司 | Gas tightness detection device of car inflation kettle |
| CN205785724U (en) * | 2016-05-24 | 2016-12-07 | 广州茂迅自动化技术有限公司 | A kind of kettle automatic leakage detecting device |
| CN107782506A (en) * | 2016-08-24 | 2018-03-09 | 大冶市荣成不锈钢制品有限公司 | Kettle spout welding airtightness detection means |
| CN208688747U (en) * | 2018-06-21 | 2019-04-02 | 广东众星电器有限公司 | Kettle leakage inspector |
-
2018
- 2018-06-21 CN CN201810643198.3A patent/CN108827548A/en active Pending
Patent Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB190909963A (en) * | 1909-04-27 | 1909-12-02 | Horatio William Southall | Improvements in the Mode of and Means for Testing Kettles and other like Vessels. |
| CN202693214U (en) * | 2012-07-05 | 2013-01-23 | 法可赛(太仓)汽车配件有限公司 | Kettle air tightness testing device |
| CN204202836U (en) * | 2014-11-07 | 2015-03-11 | 浙江德众汽车零部件制造有限公司 | A kind of kettle air-tightness detection device |
| CN105486472A (en) * | 2016-01-28 | 2016-04-13 | 上海甬兴塑胶有限公司 | Leak detection test apparatus for washing machine kettle assembly |
| CN205538136U (en) * | 2016-02-01 | 2016-08-31 | 劳士领汽车配件（昆山）有限公司 | Test kettle leakproofness is with drawing mechanism |
| CN205642771U (en) * | 2016-05-14 | 2016-10-12 | 安徽志诚机电零部件有限公司 | Gas tightness detection device of car inflation kettle |
| CN205785724U (en) * | 2016-05-24 | 2016-12-07 | 广州茂迅自动化技术有限公司 | A kind of kettle automatic leakage detecting device |
| CN107782506A (en) * | 2016-08-24 | 2018-03-09 | 大冶市荣成不锈钢制品有限公司 | Kettle spout welding airtightness detection means |
| CN208688747U (en) * | 2018-06-21 | 2019-04-02 | 广东众星电器有限公司 | Kettle leakage inspector |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112229626A (en) * | 2020-10-28 | 2021-01-15 | 李云明 | High withstand voltage valve body withstand voltage degree detection device |
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