CN108827494A - Oil-temperature control system for gearbox test-bed - Google Patents

Oil-temperature control system for gearbox test-bed Download PDF

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Publication number
CN108827494A
CN108827494A CN201810398931.XA CN201810398931A CN108827494A CN 108827494 A CN108827494 A CN 108827494A CN 201810398931 A CN201810398931 A CN 201810398931A CN 108827494 A CN108827494 A CN 108827494A
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CN
China
Prior art keywords
heat exchanger
oil
gearbox
bed
temperature
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201810398931.XA
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Chinese (zh)
Inventor
钱飞
唐学勇
史丽娜
杨振
朱伟伟
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GIF RESEARCH CENTER(CHINA)CO Ltd
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GIF RESEARCH CENTER(CHINA)CO Ltd
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Application filed by GIF RESEARCH CENTER(CHINA)CO Ltd filed Critical GIF RESEARCH CENTER(CHINA)CO Ltd
Priority to CN201810398931.XA priority Critical patent/CN108827494A/en
Publication of CN108827494A publication Critical patent/CN108827494A/en
Pending legal-status Critical Current

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Classifications

    • GPHYSICS
    • G01MEASURING; TESTING
    • G01KMEASURING TEMPERATURE; MEASURING QUANTITY OF HEAT; THERMALLY-SENSITIVE ELEMENTS NOT OTHERWISE PROVIDED FOR
    • G01K13/00Thermometers specially adapted for specific purposes
    • G01K13/02Thermometers specially adapted for specific purposes for measuring temperature of moving fluids or granular materials capable of flow
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01KMEASURING TEMPERATURE; MEASURING QUANTITY OF HEAT; THERMALLY-SENSITIVE ELEMENTS NOT OTHERWISE PROVIDED FOR
    • G01K13/00Thermometers specially adapted for specific purposes
    • G01K13/02Thermometers specially adapted for specific purposes for measuring temperature of moving fluids or granular materials capable of flow
    • G01K13/026Thermometers specially adapted for specific purposes for measuring temperature of moving fluids or granular materials capable of flow of moving liquids
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05DSYSTEMS FOR CONTROLLING OR REGULATING NON-ELECTRIC VARIABLES
    • G05D23/00Control of temperature
    • G05D23/19Control of temperature characterised by the use of electric means
    • G05D23/20Control of temperature characterised by the use of electric means with sensing elements having variation of electric or magnetic properties with change of temperature

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  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Engineering & Computer Science (AREA)
  • Automation & Control Theory (AREA)
  • Testing Of Devices, Machine Parts, Or Other Structures Thereof (AREA)
  • General Details Of Gearings (AREA)

Abstract

The invention discloses a kind of Oil-temperature control systems for gearbox test-bed, including heat exchanger and oil pump, the heat exchanger includes heat exchanger I and heat exchanger II, the primary side of the heat exchanger I connects the oil inlet and outlet of gearbox by fluid pressure line, the secondary end of heat exchanger I is connected with the secondary end of heat exchanger II, oil pump is located on the pipeline of heat exchanger I and heat exchanger II between the two, the primary side of heat exchanger II and the gearbox outer loop water phase of test-bed connect, and proportional control valve is equipped on circulating water pipe road.Automatic transmission fluid is cooled down using the outer circulation twin-stage type of cooling, is able to achieve the automatic control of automatic gear-box oil temperature, and Oil-temperature control range is wider;Substantially increase the control precision of TOT Transmission Oil Temperature.

Description

Oil-temperature control system for gearbox test-bed
Technical field
The present invention relates to gearbox experimental technique fields, more particularly, to a kind of oil temperature control for gearbox test-bed System processed.
Background technique
Automobile gearbox testing stand is the important tool for verifying gearbox function and fatigue endurance, in entire gear box development Important link is occupied in period.In gearbox validation test early period, generally require to control TOT Transmission Oil Temperature in a certain range It is interior.When carrying out bench test, included oil cooled system system may be unable to accurately control temperature;And carrying out long-time high load When test, since its included oil cooled system system cooling capacity is inadequate, the control of gear box oil temperature may be unable to satisfy and required, influenced The accuracy of test result.
Summary of the invention
In view of the shortcomings of the prior art, technical problem to be solved by the invention is to provide one kind to be used for gearbox test-bed Oil-temperature control system, to reach, TOT Transmission Oil Temperature control range is wider and the purpose of precise control.
In order to solve the above-mentioned technical problem, the technical scheme adopted by the invention is as follows:
This is used for the Oil-temperature control system of gearbox test-bed, including heat exchanger and oil pump, the heat exchanger packet Heat exchanger I and heat exchanger II are included, the primary side of the heat exchanger I connects the disengaging oil of gearbox by fluid pressure line Mouthful, the secondary end of heat exchanger I is connected with the secondary end of heat exchanger II, and oil pump is located at heat exchanger I and II liang of heat exchanger On pipeline between person, the primary side of heat exchanger II and the gearbox outer loop water phase of test-bed connect, and in recirculated water Pipeline is equipped with proportional control valve.
Further, the connecting line between the heat exchanger I and gearbox is equipped with temperature sensor and pressure passes Sensor.
Connecting line between the heat exchanger I and heat exchanger II is equipped with temperature sensor and pressure sensor.
The circulating water pipe road is equipped with flow sensor.
The heat exchanger I and heat exchanger II are heat-exchangers of the plate type, and heat exchanger I and heat exchanger II are set side by side It sets.
Connecting line between the heat exchanger I and heat exchanger II is equipped with for filling the manual of gear box oil Valve.
The oil inlet and heat exchanger of connecting line and gearbox between the oil export and heat exchanger I of the gearbox Temperature sensor and pressure sensor are equipped on connecting line between I.
The temperature sensor and pressure sensor correspond to the outlet end setting of oil pump.
Compared with prior art, the present invention having the following advantages that:
The Oil-temperature control system structure design for being used for gearbox test-bed is reasonable, using the outer circulation twin-stage type of cooling Automatic transmission fluid is cooled down, is able to achieve the automatic control of automatic gear-box oil temperature, and Oil-temperature control range is wider; The control precision of TOT Transmission Oil Temperature is substantially increased, comprehensive temperature, pressure monitoring greatly improves the stability of equipment With the degree of automation;The use of twin-stage heat-exchangers of the plate type, even if slightly leaking occurs in heat-exchangers of the plate type I, gearbox oil liquid It will not be mixed into cooling water, greatly reduce the risk of test;It is easy to be transformed, the primary cooling water of heat-exchangers of the plate type II is become For hot water, it can be realized and gear box oil is heated, even if gear box oil can also maintain a stabilization in low-load situation Within the temperature range of.
Detailed description of the invention
Content expressed by each width attached drawing of this specification and the label in figure are briefly described below:
Fig. 1 is Oil-temperature control system schematic of the present invention.
In figure:
1. heat exchanger I, 2. heat exchangers II, 3. oil pumps, 4. gearboxes, 5. temperature sensors I, 6. pressure sensors I, 7. temperature sensor II, 8. pressure sensors II, 9. temperature sensors III, 10. pressure sensors III, 11. flow sensors, 12. manual ball valve, 13. proportional control valves.
Specific embodiment
Below against attached drawing, by the description of the embodiment, making to a specific embodiment of the invention further details of Explanation.
As shown in Figure 1, this is used for the Oil-temperature control system of gearbox test-bed, including heat exchanger I 1, heat exchanger II 2, oil pump 3, gearbox 4, temperature sensor I 5, pressure sensor I 6, temperature sensor II 7, pressure sensor II 8, temperature Sensor III 9, pressure sensor III 10, flow sensor 11, manual ball valve 12, proportional control valve 13 and controller.
Heat exchanger I 1 and heat exchanger II 2 are heat-exchangers of the plate type, heat exchanger I and heat exchanger II and speed change Case is arranged side by side, convenient for arrangement.
The primary side of heat exchanger I 1 connects the oil inlet and outlet of gearbox 4, heat exchanger I and gearbox by fluid pressure line Between connecting line be equipped with temperature sensor and pressure sensor.Further, the oil export of gearbox and heat exchanger I Between connecting line be equipped with temperature sensor I 5 and pressure sensor I 6, between the oil inlet and heat exchanger I of gearbox Connecting line on be equipped with temperature sensor II 7 and pressure sensor II 8.One temperature of each installation is distinguished on disengaging oil pipe line Whether degree, pressure sensor are normal for monitoring gearbox disengaging oil circulation.
The secondary end of heat exchanger I 1 is connected with the secondary end of heat exchanger II 2, and oil pump is located at heat exchanger I and heat exchange On the pipeline of device II between the two, the connecting line between heat exchanger I and heat exchanger II is equipped with III 9 He of temperature sensor Pressure sensor III 10;Connecting line between heat exchanger I and heat exchanger II is equipped with the hand for filling gear box oil Dynamic valve, hand-operated valve are manual ball valve 12.The outlet end setting of temperature sensor III and the corresponding oil pump of pressure sensor III.
The oil pump that a controllable rotating speed is installed on fluid pressure line between heat exchanger I and heat exchanger II, passes through control The revolving speed of liquefaction pump adjusts the flow of hydraulic oil in the pipeline.One is installed manually by three-way connection in the input end of oil pump Ball valve opens the hand-operated valve, can be into the pipeline and the secondary end of heat exchanger I and heat exchanger II fills fluid drive Case oil;It is also equipped with a temperature and pressure sensor in the outlet end of oil pump simultaneously, is for monitoring oil circulation in the pipeline It is no normal.
The primary side of heat exchanger II and the gearbox outer loop water phase of test-bed connect, and set on circulating water pipe road Proportional control valve 13 and flow sensor 11.One ratio adjusting valve and flow sensing are installed in the input end of heat exchanger II Device, for adjusting the cooling water flow for entering heat-exchangers of the plate type II.
All temperature, pressure and flow sensors are connected with controller, proportional control valve and oil pump also with control Device processed is connected, and realizes the automatic control of automatic gear-box oil temperature.
The cooling water of testboard bay and the gear box oil of II secondary end of heat-exchangers of the plate type carry out heat exchange, board-like heat exchange II secondary end and I secondary end of heat-exchangers of the plate type pass through oil pump progress forced circulation, the change of last I secondary end of heat-exchangers of the plate type Fast case oil carries out heat exchange with the gear box oil of I primary side of heat-exchangers of the plate type again.It is real in this way by way of twin-stage heat exchange Gear box oil-gear box oil heat transfer process between cooling water-heat exchanger is showed.
Controller monitors the temperature at outlet of tested automatic gear-box in real time, by comparing with set temperature, by control PID arithmetic inside device RTU carries out feedback closed loop control, adjusts the revolving speed of oil pump and the aperture of proportioning valve in real time, so i.e. Realize the automatic control of automatic gear-box oil temperature.When automatic transmission fluid temperature at outlet is greater than set temperature, increase The cooling capacity of the aperture of proportioning valve, heat-exchangers of the plate type II increases, and the gear box oil temperature between heat exchanger reduces;Oil pump turns Speed becomes faster, and the automatic transmission fluid between heat exchanger, which recycles, to be accelerated, and the cooling capacity of heat-exchangers of the plate type I increases, and is tested speed change Case oil temperature reduces.When automatic transmission fluid temperature at outlet is less than set temperature, reduce the aperture of proportioning valve, board-like heat exchange The cooling capacity of device II reduces, and the gear box oil temperature between heat exchanger increases;Pump speed reduces, automatic between heat exchanger Gear box oil circulation slows down, and the cooling capacity of heat-exchangers of the plate type I reduces, and being tested TOT Transmission Oil Temperature reduces.
Meanwhile controller RTU also will real time monitoring gearbox disengaging oil temperature, pressure and oil pump out of the mouth temperature pressure Power, to judge whether gearbox and operation of oil pump are normal.Using the outer circulation twin-stage type of cooling to automatic transmission fluid into Row cooling, is able to achieve the automatic control of automatic gear-box oil temperature, and Oil-temperature control range is wider;Substantially increase gearbox The control precision of oil temperature, comprehensive temperature, pressure monitoring, greatly improves the stability and the degree of automation of equipment.
The use of twin-stage heat-exchangers of the plate type, even if slightly leaking occurs in heat-exchangers of the plate type I, gearbox oil liquid will not It is mixed into cooling water, greatly reduces the risk of test;It is easy to be transformed, the primary cooling water of heat-exchangers of the plate type II is become into heat Water can be realized and heat to gear box oil, even if gear box oil can also maintain a stable temperature in low-load situation It spends in range.
It above are only and preferred embodiments of the present invention are illustrated, above-mentioned technical characteristic can form multiple hairs in any combination Bright example scheme.
The present invention is exemplarily described above in conjunction with attached drawing, it is clear that the present invention implements not by aforesaid way Limitation, if use the improvement for the various unsubstantialities that conception and technical scheme of the invention carry out, or it is not improved will Conception and technical scheme of the invention directly apply to other occasions, within the scope of the present invention.

Claims (8)

1. a kind of Oil-temperature control system for gearbox test-bed, including heat exchanger and oil pump, it is characterised in that:It is described Heat exchanger includes heat exchanger I and heat exchanger II, and the primary side of the heat exchanger I connects gearbox by fluid pressure line Oil inlet and outlet, the secondary end of heat exchanger I is connected with the secondary end of heat exchanger II, and oil pump is located at heat exchanger I and heat is handed over On the pipeline of parallel operation II between the two, the primary side of heat exchanger II and the gearbox outer loop water phase of test-bed connect, and Proportional control valve is equipped on circulating water pipe road.
2. being used for the Oil-temperature control system of gearbox test-bed as described in claim 1, it is characterised in that:The heat exchanger Connecting line between I and gearbox is equipped with temperature sensor and pressure sensor.
3. being used for the Oil-temperature control system of gearbox test-bed as described in claim 1, it is characterised in that:The heat exchanger Connecting line between I and heat exchanger II is equipped with temperature sensor and pressure sensor.
4. being used for the Oil-temperature control system of gearbox test-bed as described in claim 1, it is characterised in that:The circulating water pipe Road is equipped with flow sensor.
5. being used for the Oil-temperature control system of gearbox test-bed as described in claim 1, it is characterised in that:The heat exchanger I and heat exchanger II be heat-exchangers of the plate type, heat exchanger I and heat exchanger II are arranged side by side.
6. being used for the Oil-temperature control system of gearbox test-bed as described in claim 1, it is characterised in that:The heat exchanger Connecting line between I and heat exchanger II is equipped with the hand-operated valve for filling gear box oil.
7. being used for the Oil-temperature control system of gearbox test-bed as claimed in claim 2, it is characterised in that:The gearbox On connecting line between the oil inlet and heat exchanger I of connecting line and gearbox between oil export and heat exchanger I Equipped with temperature sensor and pressure sensor.
8. being used for the Oil-temperature control system of gearbox test-bed as claimed in claim 3, it is characterised in that:The temperature sensing Device and pressure sensor correspond to the outlet end setting of oil pump.
CN201810398931.XA 2018-04-28 2018-04-28 Oil-temperature control system for gearbox test-bed Pending CN108827494A (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109901640A (en) * 2019-04-09 2019-06-18 苏州华业检测技术服务有限公司 A kind of laboratory's rack TOT Transmission Oil Temperature control water circle device
CN110531801A (en) * 2019-07-12 2019-12-03 吉孚动力技术(中国)有限公司 A kind of engine test-bed engine oil temperature-adjusting device

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1743706A (en) * 2004-08-30 2006-03-08 丰田自动车株式会社 The heat converter structure of automatic transmission
CN102087165A (en) * 2009-12-03 2011-06-08 联合汽车电子有限公司 System for controlling oil temperature of speed changing box, and using method thereof
CN202383096U (en) * 2011-12-28 2012-08-15 中国石油天然气股份有限公司 Stand for testing oxidation performance of automatic transmission fluid
CN102818703A (en) * 2011-11-23 2012-12-12 凯迈(洛阳)机电有限公司 Indirect heat conduction type inlet oil thermostat of engine
CN203732277U (en) * 2014-02-28 2014-07-23 武汉东测科技有限责任公司 Depth cold and hot impact testing system of medium-heavy diesel engine
CN204425119U (en) * 2015-01-14 2015-06-24 上海大郡动力控制技术有限公司 For the multistage hybrid cooling system of motor in electric automobile
CN104747699A (en) * 2013-12-25 2015-07-01 本田技研工业株式会社 Heat Exchanging Device Of Lubrication Oil
CN106545405A (en) * 2015-09-21 2017-03-29 现代自动车株式会社 Using the mixing intercooler system and its control method of various cooling mediums
CN206930458U (en) * 2017-04-21 2018-01-26 机械工业上海蓝亚石化设备检测所有限公司 A kind of heat exchanger oil-water test platform
CN208155484U (en) * 2018-04-28 2018-11-27 吉孚动力技术(中国)有限公司 A kind of Oil-temperature control system for gearbox test-bed

Patent Citations (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1743706A (en) * 2004-08-30 2006-03-08 丰田自动车株式会社 The heat converter structure of automatic transmission
CN102087165A (en) * 2009-12-03 2011-06-08 联合汽车电子有限公司 System for controlling oil temperature of speed changing box, and using method thereof
CN102818703A (en) * 2011-11-23 2012-12-12 凯迈(洛阳)机电有限公司 Indirect heat conduction type inlet oil thermostat of engine
CN202383096U (en) * 2011-12-28 2012-08-15 中国石油天然气股份有限公司 Stand for testing oxidation performance of automatic transmission fluid
CN104747699A (en) * 2013-12-25 2015-07-01 本田技研工业株式会社 Heat Exchanging Device Of Lubrication Oil
CN203732277U (en) * 2014-02-28 2014-07-23 武汉东测科技有限责任公司 Depth cold and hot impact testing system of medium-heavy diesel engine
CN204425119U (en) * 2015-01-14 2015-06-24 上海大郡动力控制技术有限公司 For the multistage hybrid cooling system of motor in electric automobile
CN106545405A (en) * 2015-09-21 2017-03-29 现代自动车株式会社 Using the mixing intercooler system and its control method of various cooling mediums
CN206930458U (en) * 2017-04-21 2018-01-26 机械工业上海蓝亚石化设备检测所有限公司 A kind of heat exchanger oil-water test platform
CN208155484U (en) * 2018-04-28 2018-11-27 吉孚动力技术(中国)有限公司 A kind of Oil-temperature control system for gearbox test-bed

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109901640A (en) * 2019-04-09 2019-06-18 苏州华业检测技术服务有限公司 A kind of laboratory's rack TOT Transmission Oil Temperature control water circle device
CN110531801A (en) * 2019-07-12 2019-12-03 吉孚动力技术(中国)有限公司 A kind of engine test-bed engine oil temperature-adjusting device

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