A method of improving air-conditioning service life
Technical field
The invention belongs to air condition compressor technology field, specifically a kind of method for improving air-conditioning service life.
Background technique
The abrasion of components is related in the dust and compressor of the inside of the service life and air-conditioning of air-conditioning, wherein empty
Adjusting the cylinder in compressor is that amount of exercise is maximum and most easily worn in air-conditioning components;Therefore, if solving air-conditioning
Dust-proof problem and air-conditioning compressor cylinder wear problem, then can improve the working efficiency of air-conditioning accordingly, can also mention
The service life of high air-conditioning;Therefore, it is necessary to a kind of methods to solve the above problems.
Also occurs the technical solution of air-conditioning compressor cylinder in the prior art, as application No. is 201610653663.2
One Chinese patent discloses a kind of inclined disc type Air Condition Compressor for Electric Vehicle of one-way piston, leads for air condition compressor technology
Domain, including shell and end cap, shell is interior to be equipped with main shaft and motor, and main shaft is equipped with swash plate, is equipped in shell in the inside of end cap
Cylinder block, cylinder block are equipped with cylinder holes, piston are equipped in cylinder holes, piston is connect by piston shoes with swash plate, between cylinder block and end cap
Equipped with valve plate, the air valve that valve plate is equipped with air inlet, gas vent and controllable air inlet, gas vent is communicated with cylinder holes, end cap
Low pressure chamber is formed in the outside of air inlet between valve plate, forms high pressure chest in the outside of gas vent, end cap is equipped with and high pressure chest
The exhaust outlet communicated, cylinder block are equipped with the air intake passage of conducting low pressure chamber and housing cavity, and shell is equipped with air entry.
The technical solution can compress air, but the technical solution not can solve air inlet and air outlet
Unidirectional outlet problem, while the technical solution can not be reduced the abrasion of equipment by damping, affect the use of equipment
Service life, to affect the practical application of the program.
Summary of the invention
In order to make up for the deficiencies of the prior art, a kind of method improving air-conditioning service life proposed by the present invention, passes through gas
Flow control unit solves the problems, such as the one-way air inlet and unidirectional outlet in air conditioner compressed cylinder, passes through setting vibration damper plate and taper rubber
Sebific duct cooperates to close to venthole, and the closure efficiency of cone rubber pipe lower ending opening is improved by setting arc groove;
The present invention is improved to efficiency of air compression.
The technical solution adopted by the present invention to solve the technical problems is:A kind of raising air-conditioning of the present invention uses the longevity
The method of life, this method comprises the following steps:
Step 1:It waxes the ground of air-conditioning assembly shop;
Step 2:Pickling is carried out to air-conditioning assembling parts to deoil;
Step 3:Ultrasonic wave water washing is carried out to step 2 treated air-conditioning assembling parts;
Step 4:To step 3, treated that air-conditioning assembling parts are dried;
Step 5:It is assembled after step 4 is dried with air-conditioning assembling parts and air-conditioning compressor cylinder;
Step 6:The air-conditioning that step 5 is assembled into is surface-treated;
Wherein, the air-conditioning compressor cylinder that the program uses includes that upper plate, side plate, lower plate, piston plate and driving are single
Member;The upper plate is fixedly mounted on the upper surface of lower plate, its internal formation compression chamber by side plate;Compression chamber is square type knot
Structure;The piston plate and driving unit are set in compression chamber;Upper plate is equipped with air inlet, and side plate is equipped with gas outlet;It drives
Moving cell is for driving piston plate to do reciprocating linear motion in vertical direction;Above content is not innovation of the invention,
This is not repeated;
Flow control units are equipped between the piston plate and upper plate;The flow control units are for cooperating piston plate
It uses;Flow control units include baffle, push component and sealing column;The left end of the baffle is hinged on side plate, baffle
Right end is equipped with rubber column, and when baffle is in a horizontal position, rubber column can block gas outlet;The pushing component be used for
Baffle provides pressure, and pushing component can be sealed the right end of baffle;The sealing column is fixedly mounted by mounting rack
In the lower surface of upper plate;The left side of the baffle is equipped with venthole, and sealing column is for being sealed venthole;The outlet
The lower end edge of mouth is fixed with limited block.The pushing component is for pushing baffle, for making the rubber on baffle
Rubber column gel column blocks gas outlet;
When driving unit drives piston plate to move downward, the rubber column of baffle right end blocks gas outlet, at this point, outside
The air on boundary is flowed into compression chamber by air inlet, venthole;Driving unit drives piston plate when moving upwards, baffle by
Upward pressure, baffle rotates counterclockwise, at this point, the rubber column on the right side of baffle and gas outlet are detached from, sealing column to venthole into
Row is blocked;It is discharged after the gas in compression chamber is extruded at this time, by gas outlet.
Preferably, the pushing component includes No.1 closed plate, closing column, No.1 packaged unit and No. two packaged units;
The No.1 closed plate, closing column, No.1 packaged unit and No. two packaged units have cooperatively formed an enclosed construction, are used for
It prevents the gas in compression chamber by baffle, push component from air inlet outflow;The lower end of the No.1 closed plate and baffle
Right side upper surface is hinged, and the upper end of No.1 closed plate and the side surface of closing column are hinged;The closing column passes through No.1 closure
Part and No. two packaged units are hinged on the lower surface of upper plate;The outer wall of the side plate is equipped with mounting groove, the closing column
Both ends pass through mounting groove and are fixedly mounted on sliding panel;Told sliding panel is slidably mounted on the outer wall of side plate;The No.1 envelope
Closing part part and No. two packaged units are same component, and No.1 packaged unit is able to drive closing column and moves in vertical direction;
The No.1 packaged unit includes connecting plate, sliding shoe and spring;The lower surface of the upper plate is equipped with sliding slot;Institute
The one end for stating connecting plate is hinged on the side surface of closing column, and the other end of connecting plate is hinged on sliding shoe;Sliding shoe sliding peace
On the chute, sliding shoe is mounted in sliding slot dress by spring.Spring mentions closing column by cooperating with sliding shoe, connecting plate
For downward pressure, so that No.1 closed plate be made to squeeze baffle, the rubber column on the right side of baffle is sealed to gas outlet
It closes, for preventing air to be flowed into compression chamber from gas outlet, to improve service efficiency of the invention.
Preferably, the upper end of the venthole is fixedly installed with vibration damper plate;The vibration damper plate is spring-rubber material, and is subtracted
The center of shake plate is equipped with the through slot being connected to venthole;The cross sectional shape of vibration damper plate is to wait surfaces trapezoidal, the front surface of vibration damper plate
Equipped with the circular open for being through to vibration damper plate rear surface;The cross sectional shape of through slot is the antiparallelogram to stand upside down.Vibration damper plate is for preventing
Rigid collision between baffle plate and sealing column, for improving the service life of baffle;The cross sectional shape of through slot is the equilateral of handstand
It is trapezoidal, its be used to that sealing column to be made sufficiently to squeeze vibration damper plate, improve sealing column to the leakage efficiency of venthole;Vibration damper plate and close
When envelope column squeezes, vibration damper plate is that rubber material makes vibration damper plate be prone to deformation, and the circle of damping plate surface setting is opened
Mouthful, its be used to improve vibration damper plate in deformation occurs efficiency;When sealing column and vibration damper plate are detached from, circular open can be improved damping
The restorable efficiency of plate.
Preferably, the lower end of the venthole is fixedly installed with the cone rubber pipe of handstand;Outside the cone rubber pipe
Side wall is equipped with the arc-shaped cover that Open Side Down.When piston plate moves upwards, arc-shaped cover increases the stress of cone rubber pipe, from
And it is squeezed cone rubber pipe, the opening of cone rubber pipe shrinks closure, for preventing compressed gas from flowing out from venthole.
Preferably, tightening steel wire is equipped at the lower ending opening of the cone rubber pipe, the side plate of the arc groove is equipped with
Wire hole;The tightening steel wire is mounted on spool by wire hole;It is equipped with that torsional spring, it is used to cooperate tightening inside the spool
Wirerope carries out tension sealing to the lower ending opening of cone rubber pipe;The spool is rotatably installed in the lower surface of baffle.Work as work
When seben moves downward, gas is flowed into compression chamber from venthole, at this point, the lower ending opening of cone rubber pipe is softened, volume
Elastic deformation occurs for the torsional spring in axis;When not having gas inflow in cone rubber pipe, the torsional spring in spool sets back, thus
Tightening steel wire is driven to close up cone rubber pipe;For preventing compressed gas from flowing out from venthole.
Beneficial effects of the present invention are as follows:
1. in the air-conditioning compressor cylinder that the present invention uses, controlling gas in compression chamber by setting flow control units
Unidirectional inflow or unidirectional outflow, the flow control units include baffle, push component and sealing column;The pushing component
By being sealed baffle to gas outlet with baffle fit;The sealing column is prevented by cooperating with the venthole on baffle
Only compressed gas is flowed out from air inlet, improves service efficiency of the invention.
2. in the air-conditioning compressor cylinder that the present invention uses, improving sealing by the way that vibration damper plate is arranged in the upper end of venthole
Leakage efficiency of the column to venthole;The center of vibration damper plate is equipped with the through slot that connect with venthole, through slot be used to making vibration damper plate with it is close
It being fitted closely between envelope column, circular open is equipped in vibration damper plate, circular open is used to that vibration damper plate to be made to be prone to elastic deformation,
For improving the deformation efficiency of vibration damper plate, to improve sealing column to the leakage efficiency of through slot.
3. in the air-conditioning compressor cylinder that the present invention uses, the taper of handstand is fixedly installed with by the lower end in venthole
Rubber tube;The lateral wall of the cone rubber pipe is equipped with the arc-shaped cover that Open Side Down.When piston plate moves upwards, arc-shaped cover
The stress of cone rubber pipe is increased, so that cone rubber pipe be made to be squeezed, the opening of cone rubber pipe shrinks closure, is used for
Prevent compressed gas from flowing out from venthole.
Detailed description of the invention
The present invention will be further explained below with reference to the attached drawings.
Fig. 1 is process flow chart of the invention
Fig. 2 is main view of the invention;
Fig. 3 is the partial enlarged view of A in Fig. 2;
Fig. 4 is the partial enlarged view of B in Fig. 2;
Fig. 5 is C-C cross-sectional view in Fig. 3;
Fig. 6 is D-D cross-sectional view in Fig. 4;
Fig. 7 is the direction view of E in Fig. 4;
In figure:Upper plate 1, side plate 11, lower plate 12, piston plate 13, driving unit 14, air inlet 15, gas outlet 16, gas
Flow control unit 17, sealing column 19, pushes component 2, rubber column 21, venthole 22, No.1 closed plate 23, closing column at baffle 18
24,25, No. two packaged units 26 of No.1 packaged unit, mounting groove 27, sliding panel 28, connecting plate 29, sliding shoe 3, spring 31, subtract
Shake plate 32, circular open 33, through slot 34, cone rubber pipe 35, arc-shaped cover 36, spool 37.
Specific embodiment
In order to be easy to understand the technical means, the creative features, the aims and the efficiencies achieved by the present invention, tie below
Specific embodiment is closed, the present invention is further explained.
As shown in Figures 1 to 7, a kind of method improving air-conditioning service life of the present invention, this method include as follows
Step:
Step 1:It waxes the ground of air-conditioning assembly shop;
Step 2:Pickling is carried out to air-conditioning assembling parts to deoil;
Step 3:Ultrasonic wave water washing is carried out to step 2 treated air-conditioning assembling parts;
Step 4:To step 3, treated that air-conditioning assembling parts are dried;
Step 5:It is assembled after step 4 is dried with air-conditioning assembling parts and air-conditioning compressor cylinder;
Step 6:The air-conditioning that step 5 is assembled into is surface-treated;
Wherein, the air-conditioning compressor cylinder that the program uses includes upper plate 1, side plate 11, lower plate 12,13 and of piston plate
Driving unit 14;The upper plate 1 is fixedly mounted on the upper surface of lower plate 12, its internal formation compression chamber by side plate 11;
Compression chamber is square type structure;The piston plate 13 and driving unit 14 are set in compression chamber;Upper plate 1 is equipped with air inlet
15, side plate 11 is equipped with gas outlet 16;Driving unit 14 is for driving piston plate 13 to do reciprocating linear motion in vertical direction;On
Stating content not is innovation of the invention, and therefore not to repeat here;
Flow control units 17 are equipped between the piston plate 13 and upper plate 1;The flow control units 17 are for matching
Piston plate 13 is closed to use;Flow control units 17 include baffle 18, push component 2 and sealing column 19;The left end of the baffle 18
It is hinged on side plate 11, the right end of baffle 18 is equipped with rubber column 21, and when baffle 18 is in a horizontal position, and rubber column 21 can will
Gas outlet 16 is blocked;The pushing component 2 is used to provide pressure to baffle 18, and pushing component 2 can be to the right end of baffle 18
It is sealed;The sealing column 19 is fixedly mounted on the lower surface of upper plate 1 by mounting rack;The left side of the baffle 18 is equipped with
Venthole 22, sealing column 19 is for being sealed venthole 22;The lower end edge of the gas outlet 16 is fixed with limit
Block.The pushing component 2 is for pushing baffle 18, for blocking the rubber column 21 on baffle 18 by gas outlet 16;
When work, when driving unit 14 drives piston plate 13 to move downward, the rubber column 21 of 18 right end of baffle is to gas outlet
16 are blocked, at this point, extraneous air is flowed into compression chamber by air inlet 15, venthole 22;Driving unit 14 drives
When piston plate 13 moves upwards, baffle 18 is upwarded pressure, and baffle 18 rotates counterclockwise, at this point, the rubber on 18 right side of baffle
Rubber column gel column 21 and gas outlet 16 are detached from, and sealing column 19 blocks venthole 22;The gas in compression chamber is extruded rear, logical at this time
Gas outlet 16 is crossed to be discharged.
As one embodiment of the present invention, the pushing component 2 includes No.1 closed plate 23, closing column 24, No.1
Packaged unit 25 and No. two packaged units 26;The No.1 closed plate 23, closing column 24, No.1 packaged unit 25 and No. two closings
Component 26 has cooperatively formed an enclosed construction, be used to prevent gas in compression chamber by baffle 18, push component 2 from into
Port 15 flows out;The lower end of the No.1 closed plate 23 and the right side upper surface of baffle 18 are hinged, the upper end of No.1 closed plate 23
It is hinged with the side surface of closing column 24;The closing column 24 is hinged on by No.1 packaged unit 25 and No. two packaged units 26
The lower surface of bottom plate 1;The outer wall of the side plate 11 is equipped with mounting groove 27, and the both ends of the closing column 24 are solid across mounting groove 27
Dingan County is on sliding panel 28;Told sliding panel 28 is slidably mounted on the outer wall of side plate 11;25 He of No.1 packaged unit
No. two packaged units 26 are same component, and No.1 packaged unit 25 is able to drive closing column 24 and moves in vertical direction;
The No.1 packaged unit 25 includes connecting plate 29, sliding shoe 3 and spring 31;The lower surface of the upper plate 1 is set
There is sliding slot;One end of the connecting plate 29 is hinged on the side surface of closing column 24, and the other end of connecting plate 29 is hinged on sliding shoe 3
On;Sliding shoe 3 is slidably installed on the chute, and sliding shoe 3 is mounted in sliding slot by spring 31.Spring 31 by with sliding shoe 3,
Connecting plate 29 cooperates to provide downward pressure to closing column 24, to make No.1 closed plate 23 squeeze baffle 18, so that baffle
The rubber column 21 on 18 right sides can close gas outlet 16, for preventing air to be flowed into compression chamber from gas outlet 16,
To improve service efficiency of the invention.
As one embodiment of the present invention, the upper end of the venthole 22 is fixedly installed with vibration damper plate 32;It is described to subtract
Shake plate 32 is 31 rubber material of spring, and the center of vibration damper plate 32 is equipped with the through slot 34 being connected to venthole 22;Vibration damper plate 32
Cross sectional shape is to wait surfaces trapezoidal, and the front surface of vibration damper plate 32 is equipped with the circular open 33 for being through to 32 rear surface of vibration damper plate;It is logical
The cross sectional shape of slot 34 is the antiparallelogram to stand upside down.Vibration damper plate 32 is used for rigid collision between anti-baffle plate 18 and sealing column 19,
For improving the service life of baffle 18;The cross sectional shape of through slot 34 is the antiparallelogram to stand upside down, it is used to keep sealing column 19 right
Vibration damper plate 32 sufficiently squeezes, and improves sealing column 19 to the leakage efficiency of venthole 22;Vibration damper plate 32 and sealing column 19 occur to squeeze
When pressure, vibration damper plate 32 is that rubber material makes vibration damper plate 32 be prone to deformation, the circular open 33 of 32 surface of vibration damper plate setting,
It is used to improve vibration damper plate 32 in deformation occurs efficiency;When sealing column 19 and vibration damper plate 32 are detached from, circular open 33 can be mentioned
The restorable efficiency of high vibration damper plate 32.
As one embodiment of the present invention, the lower end of the venthole 22 is fixedly installed with the cone rubber pipe of handstand
35;The lateral wall of the cone rubber pipe 35 is equipped with the arc-shaped cover 36 that Open Side Down.When piston plate 13 moves upwards, arc
Cover 36 increases the stress of cone rubber pipe 35, so that cone rubber pipe 35 be made to be squeezed, the opening of cone rubber pipe 35 is received
Contracting closure, for preventing compressed gas from flowing out from venthole 22.
Tightening steel wire 36 is equipped with as one embodiment of the present invention, at the lower ending opening of the cone rubber pipe 35,
The side plate 11 of the arc groove is equipped with wire hole;The tightening steel wire 36 is mounted on spool 37 by wire hole;The volume
Be equipped with inside axis 37 torsional spring, its be used to cooperating the tightening rope of steel wire 36 to carry out tension sealing to the lower ending opening of cone rubber pipe 35;
The spool 37 is rotatably installed in the lower surface of baffle 18.When piston plate 13 moves downward, gas is flowed into from venthole 22
In compression chamber, at this point, the lower ending opening of cone rubber pipe 35 is softened, elastic deformation occurs for the torsional spring in spool 37;Work as taper
When not having gas inflow in rubber tube 35, the torsional spring in spool 37 sets back, to drive tightening steel wire 36 to cone rubber
Pipe 35 closes up;For preventing compressed gas from flowing out from venthole 22.
When work, when driving unit 14 drives piston plate 13 to move downward, the rubber column 21 of 18 right end of baffle is to gas outlet
16 are blocked, at this point, extraneous air is flowed into compression chamber by air inlet 15, venthole 22;At this point, cone rubber pipe
35 lower ending opening is softened, and elastic deformation occurs for the torsional spring in spool 37;
When driving unit 14 drives piston plate 13 to move upwards, baffle 18 is upwarded pressure, and baffle 18 turns counterclockwise
It is dynamic, meanwhile, arc-shaped cover 36 increases the stress of cone rubber pipe 35, so that it is squeezed cone rubber pipe 35, cone rubber
The opening of pipe 35 shrinks closure, and the torsional spring in spool 37 sets back, thus drive tightening steel wire 36 to cone rubber pipe 35 into
Row closes up;For preventing compressed gas from flowing out from venthole 22;At this point, the rubber column 21 on 18 right side of baffle and gas outlet 16 are de-
From sealing column 19 blocks venthole 22;It is discharged after the gas in compression chamber is extruded at this time, by gas outlet 16.
Above-mentioned front, back, left, right, up, down is mark according to personage's observation visual angle on the basis of Fig. 2 in Figure of description
Standard, device surface are defined as a left side on the left of observer to before being defined as on one side of observer, and so on.
Particular embodiments described above has carried out further in detail the purpose of the present invention, technical scheme and beneficial effects
It describes in detail bright, it should be understood that the above is only a specific embodiment of the present invention, is not intended to restrict the invention, this
All within the spirits and principles of the present invention, any modification, equivalent substitution, improvement and etc. done should be included in this to class situation
Within the protection scope of invention.