CN108823568A - A kind of energy-saving processing technique of enamel glass stirrer - Google Patents
A kind of energy-saving processing technique of enamel glass stirrer Download PDFInfo
- Publication number
- CN108823568A CN108823568A CN201810504784.XA CN201810504784A CN108823568A CN 108823568 A CN108823568 A CN 108823568A CN 201810504784 A CN201810504784 A CN 201810504784A CN 108823568 A CN108823568 A CN 108823568A
- Authority
- CN
- China
- Prior art keywords
- steel pipe
- energy
- blade
- turntable
- saving processing
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Classifications
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23D—ENAMELLING OF, OR APPLYING A VITREOUS LAYER TO, METALS
- C23D5/00—Coating with enamels or vitreous layers
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23D—ENAMELLING OF, OR APPLYING A VITREOUS LAYER TO, METALS
- C23D9/00—Ovens specially adapted for firing enamels
- C23D9/06—Electric furnaces
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Mechanical Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Accessories For Mixers (AREA)
- Waste-Gas Treatment And Other Accessory Devices For Furnaces (AREA)
- Processing Of Solid Wastes (AREA)
Abstract
The invention discloses a kind of energy-saving processing techniques of enamel glass stirrer, including：Include the following steps：Blank manufacture：One section of steel pipe is taken, in steel pipe top mounting flange, several blades are installed in the outer circle of steel pipe lower part；Polishing：The polishing for carrying out steel pipe, blade and ring flange, removes removing rust, welding slag and burr；The application of slip：By glaze slip even application in steel pipe and blade surface；It fires：Columnar furnace body is made with concrete, turntable is installed in bottom of furnace body, the electromagnetic induction heating coil being provided in furnace body above turntable, ring flange is mounted on dress turntable and is fixed, the heating that electromagnetic induction heating coil carries out steel pipe and blade is opened, so that steel pipe and blade surface glaze slip temperature reach 860~900 DEG C.By the above-mentioned means, the energy-saving processing technique of enamel glass stirrer of the present invention, avoids glaze slip waste problem, reduces thermal energy and waste, heating reaction is fast, and adjustment is flexible, and energy consumption is relatively low.
Description
Technical field
The present invention relates to blender production technical fields, more particularly to a kind of production energy-saving work of enamel glass stirrer
Skill.
Background technique
It is also different to the structural requirement of blender due to the difference of fluid behaviour and production technology, therefore, blender
Type is also relatively more, has screw, anchor formula, frame and propeller type etc., meets the stirring demand of various fluids.
Due to the corrosivity of fluid, the surface of blender can be caused to corrode, and influence the reaction of fluid, therefore, adopted more
The enamel of one layer of protection is covered on blender surface with enamel technique.In the actual production process, blender surface needs to apply
Glaze slip is smeared, glaze slip is difficult to uniformly be attached to blender surface, is also easy to water clock, causes to waste, and it is at high cost, and also glaze slip also needs
It is burnt into furnace high temperature, usually batch-type furnace, turntable furnace or continuous tunnel furnace, volume is big, and energy consumption is high, needs to improve.
Summary of the invention
The invention mainly solves the technical problem of providing a kind of energy-saving processing techniques of enamel glass stirrer, avoid glaze slip
Waste, reduce heating energy consumption.
In order to solve the above technical problems, one technical scheme adopted by the invention is that：A kind of enamel glass stirrer is provided
Energy-saving processing technique includes the following steps：
Blank manufacture：One section of steel pipe is taken, in steel pipe top mounting flange, several blades are installed in the outer circle of steel pipe lower part；
Polishing：The polishing for carrying out steel pipe, blade and ring flange, removes removing rust, welding slag and burr；
The application of slip：By glaze slip even application in steel pipe and blade surface；
It fires：Columnar furnace body is made with concrete, turntable is installed in bottom of furnace body, is provided in furnace body positioned at turntable
Ring flange is mounted on dress turntable and is fixed, oxidizing atmosphere, furnace are taken in furnace body by the electromagnetic induction heating coil of top
Installation cover board is kept the temperature at the top of body, the heating that electromagnetic induction heating coil carries out steel pipe and blade is opened, so that steel pipe and paddle
Leaf surface glaze slip temperature reaches 860~900 DEG C, forms hard enamel in steel pipe and blade surface, takes out after cooling.
In a preferred embodiment of the present invention, the quantity of the blade is 3 ~ 5, and several blade annular arrays are welded on
On circle of steel tube.
In a preferred embodiment of the present invention, the bottom of the steel pipe is provided with circular steel disc and is blocked, described
Steel disc is fixed with steel-pipe welding.
In a preferred embodiment of the present invention, in the application of slip step, ring flange is mounted in the shaft of motor, benefit
Motor is moved to above glaze slip container with manipulator, manipulator declines so that blade and steel pipe immerse in glaze slip, then mechanical
It is slow with one's hands it is slow promoted so that blade is located at the ullage in glaze slip container, motor rotation and remove blade and steel tube surface is extra
Glaze slip.
In a preferred embodiment of the present invention, the turntable includes retarder and turntable, and the turntable is horizontally disposed
Be provided with motor on the output shaft at the top of retarder, outside the furnace body, the shaft of the motor extend in furnace body and with subtract
The input shaft of fast device, which is connected, to be driven.
In a preferred embodiment of the present invention, mandrel and positioning pin are provided on the turntable, the mandrel outer circle is straight
Diameter is corresponding with the mesoporous internal diameter of ring flange, and location hole corresponding with positioning pin is provided on the ring flange.
In a preferred embodiment of the present invention, the turntable is ceramic disk.
In a preferred embodiment of the present invention, downwardly directed infrared temperature detection device is provided on the cover board.
In a preferred embodiment of the present invention, in the firing step, the glaze slip temperature of steel pipe and blade surface is controlled
At 860 DEG C.
In a preferred embodiment of the present invention, the enamel surface also needs to coat overglaze and be burnt into.
The beneficial effects of the invention are as follows：The energy-saving processing technique for a kind of enamel glass stirrer that the present invention points out, when the application of slip
Motor rotation and remove blade and the extra glaze slip of steel tube surface, glaze slip falls into glaze slip container and is recycled, avoids
Waste problem especially carries out directly heating for blade and steel pipe using electromagnetic induction heating coil, reduces thermal energy waste, adds
Thermal response is fast, and adjustment is flexible, and energy consumption is relatively low.
Specific embodiment
The technical scheme in the embodiments of the invention will be clearly and completely described below, it is clear that described implementation
Example is only a part of the embodiments of the present invention, instead of all the embodiments.Based on the embodiments of the present invention, this field is common
Technical staff's all other embodiment obtained without making creative work belongs to the model that the present invention protects
It encloses.
The embodiment of the present invention includes：
Embodiment 1：
A kind of energy-saving processing technique of enamel glass stirrer, includes the following steps：
Blank manufacture：One section of steel pipe is taken, mounting flange is welded in steel pipe top, 3 blades is installed in the outer circle of steel pipe lower part,
3 blade annular arrays are welded on circle of steel tube, and the bottom of the steel pipe is provided with circular steel disc and is blocked, the steel
Piece is fixed with steel-pipe welding；
Polishing：The polishing for carrying out steel disc, steel pipe, blade and ring flange, removes removing rust, welding slag and burr；
The application of slip：By glaze slip even application in steel disc, steel pipe and blade surface, specifically, ring flange to be mounted on to the shaft of motor
On, motor is moved to above glaze slip container using manipulator, manipulator declines so that blade and steel pipe immerse in glaze slip, then
Manipulator is slowly promoted so that blade is located at the ullage in glaze slip container, motor rotation and remove blade and steel tube surface is more
Remaining glaze slip avoids glaze slip pollution and waste problem, reduces cost；
It fires：Columnar furnace body is made with concrete, bottom of furnace body install turntable, the turntable include retarder and
Turntable, the turntable are horizontally set on the output shaft at the top of retarder, and motor is provided with outside the furnace body, and the motor turns
Axis extends in furnace body and is connected with the input shaft of retarder and driven, and is provided with mandrel and positioning pin on the turntable,
The mandrel outside diameter is corresponding with the mesoporous internal diameter of ring flange, and positioning corresponding with positioning pin is provided on the ring flange
Hole, the turntable are ceramic disk, avoid being heated by electromagnetic induction heating coil, be provided with above turntable in furnace body
Ring flange is mounted on dress turntable and is fixed by electromagnetic induction heating coil, and oxidizing atmosphere, furnace body top are taken in furnace body
Installation cover board is kept the temperature, and downwardly directed infrared temperature detection device, real-time monitoring steel tube surface are provided on the cover board
Temperature opens the heating that electromagnetic induction heating coil carries out steel pipe and blade, so that steel pipe and blade surface glaze slip temperature reach
860 DEG C, hard enamel is formed in steel pipe and blade surface, is taken out after cooling；
Finally, enamel surface also needs to coat overglaze and be burnt into.
Embodiment 2：
A kind of energy-saving processing technique of enamel glass stirrer, includes the following steps：
Blank manufacture：One section of steel pipe is taken, mounting flange is welded in steel pipe top, 5 blades is installed in the outer circle of steel pipe lower part,
5 blade annular arrays are welded on circle of steel tube, and the bottom of the steel pipe is provided with circular steel disc and is blocked, the steel
Piece is fixed with steel-pipe welding；
Polishing：The polishing that steel disc, steel pipe, blade and ring flange are carried out using hand-held grinder, removes removing rust, welding slag and burr；
The application of slip：Ring flange is mounted in the shaft of motor, motor is moved to above glaze slip container using manipulator, manipulator
Decline is so that blade and steel pipe immerse in glaze slip, and then manipulator is slowly promoted so that blade is located on the liquid level in glaze slip container
Side, motor rotation and remove blade and the extra glaze slip of steel tube surface, extra glaze slip is directly entered in glaze slip container, both ensured
Glaze slip the thickness uniformity, and strengthen the recycling of glaze slip, reduce cost；
It fires：Columnar furnace body is made with concrete, bottom of furnace body install turntable, the turntable include retarder and
Turntable, the turntable are horizontally set on the output shaft at the top of retarder, and motor is provided with outside the furnace body, and the motor turns
Axis extends in furnace body and is connected with the input shaft of retarder and driven, and is provided with mandrel and positioning pin on the turntable,
The mandrel outside diameter is corresponding with the mesoporous internal diameter of ring flange, and positioning corresponding with positioning pin is provided on the ring flange
Hole facilitates and ring flange is plugged and fixed on turntable, and installation and removal are all more convenient, and the turntable is ceramic disk, avoids
It is heated by electromagnetic induction heating coil, the electromagnetic induction heating coil being provided in furnace body above turntable, by ring flange
It is mounted on dress turntable and is fixed, and carry out low speed rotation with turntable, promote blade heating uniformity, take oxygen in furnace body
Change atmosphere, installation cover board is kept the temperature at the top of furnace body, and downwardly directed infrared temperature detection device is provided on the cover board, real
When monitor steel tube surface temperature, open electromagnetic induction heating coil carry out steel pipe and blade heating so that steel pipe and blade table
Overglaze slurry temperature degree reaches 880 DEG C, forms hard enamel in steel pipe and blade surface, takes out after cooling.
Part enamel glass stirrer is not necessarily to overglaze, can carry out technique adjustment according to actual needs, further control cost.
In conclusion a kind of energy-saving processing technique for enamel glass stirrer that the present invention points out, reduces the waste of glaze slip
And cost, the use of normal reheating furnace is avoided, heating efficiency is greatly improved, reduces energy consumption cost.
The above description is only an embodiment of the present invention, is not intended to limit the scope of the invention, all to utilize this hair
Equivalent structure or equivalent flow shift made by bright description is applied directly or indirectly in other relevant technology necks
Domain is included within the scope of the present invention.
Claims (10)
1. a kind of energy-saving processing technique of enamel glass stirrer, which is characterized in that include the following steps：
Blank manufacture：One section of steel pipe is taken, in steel pipe top mounting flange, several blades are installed in the outer circle of steel pipe lower part；
Polishing：The polishing for carrying out steel pipe, blade and ring flange, removes removing rust, welding slag and burr；
The application of slip：By glaze slip even application in steel pipe and blade surface；
It fires：Columnar furnace body is made with concrete, turntable is installed in bottom of furnace body, is provided in furnace body positioned at turntable
Ring flange is mounted on dress turntable and is fixed, oxidizing atmosphere, furnace are taken in furnace body by the electromagnetic induction heating coil of top
Installation cover board is kept the temperature at the top of body, the heating that electromagnetic induction heating coil carries out steel pipe and blade is opened, so that steel pipe and paddle
Leaf surface glaze slip temperature reaches 860~900 DEG C, forms hard enamel in steel pipe and blade surface, takes out after cooling.
2. the energy-saving processing technique of enamel glass stirrer according to claim 1, which is characterized in that the quantity of the blade
It is 3 ~ 5, several blade annular arrays are welded on circle of steel tube.
3. the energy-saving processing technique of enamel glass stirrer according to claim 1, which is characterized in that the bottom of the steel pipe
It is provided with circular steel disc to be blocked, the steel disc is fixed with steel-pipe welding.
4. the energy-saving processing technique of enamel glass stirrer according to claim 1, which is characterized in that the application of slip step
In, ring flange is mounted in the shaft of motor, motor is moved to above glaze slip container using manipulator, manipulator decline makes
It obtains blade and steel pipe immerses in glaze slip, then manipulator is slowly promoted so that blade is located at the ullage in glaze slip container, horse
Blade and the extra glaze slip of steel tube surface are removed up to rotation.
5. the energy-saving processing technique of enamel glass stirrer according to claim 1, which is characterized in that the turntable includes
Retarder and turntable, the turntable are horizontally set on the output shaft at the top of retarder, are provided with motor outside the furnace body, described
The shaft of motor extends in furnace body and is connected with the input shaft of retarder and driven.
6. the energy-saving processing technique of enamel glass stirrer according to claim 5, which is characterized in that be arranged on the turntable
Have mandrel and positioning pin, the mandrel outside diameter is corresponding with the mesoporous internal diameter of ring flange, be provided on the ring flange with
The corresponding location hole of positioning pin.
7. the energy-saving processing technique of enamel glass stirrer according to claim 5, which is characterized in that the turntable is ceramics
Disk.
8. the energy-saving processing technique of enamel glass stirrer according to claim 1, which is characterized in that be arranged on the cover board
There is downwardly directed infrared temperature detection device.
9. the energy-saving processing technique of enamel glass stirrer according to claim 1, which is characterized in that the firing step
In, the glaze slip temperature of steel pipe and blade surface is controlled at 860 DEG C.
10. the energy-saving processing technique of enamel glass stirrer according to claim 1, which is characterized in that the enamel surface
It also needs to coat overglaze and be burnt into.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810504784.XA CN108823568B (en) | 2018-05-24 | 2018-05-24 | Energy-saving production process of glass lining stirrer |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810504784.XA CN108823568B (en) | 2018-05-24 | 2018-05-24 | Energy-saving production process of glass lining stirrer |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN108823568A true CN108823568A (en) | 2018-11-16 |
| CN108823568B CN108823568B (en) | 2020-04-07 |
Family
ID=64147332
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810504784.XA Active CN108823568B (en) | 2018-05-24 | 2018-05-24 | Energy-saving production process of glass lining stirrer |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN108823568B (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109970100A (en) * | 2019-05-13 | 2019-07-05 | 沈阳工业大学 | A kind of titanium dioxide powder and preparation method thereof of nanocrystalline overlap joint open structure |
| CN112609182A (en) * | 2020-12-10 | 2021-04-06 | 淄博永正化工设备有限公司 | Process for sintering stirrer |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201684558U (en) * | 2009-12-22 | 2010-12-29 | 淄博三田机械密封有限公司 | Radial flow and axial flow combined stirrer of glass lining circular disc |
| CN102389758A (en) * | 2011-02-17 | 2012-03-28 | 朱文华 | New glass-lined reactor and manufacturing method thereof |
| CN103993316A (en) * | 2014-04-25 | 2014-08-20 | 昆山美邦搪瓷有限公司 | Enamel heat transfer element and enameling method thereof |
| CN105392923A (en) * | 2013-07-19 | 2016-03-09 | 格尔丹柏·帕特尔 | Fast and economical methods and apparatus for manufacturing glass lined metal objects by induction heating |
| CN105793470A (en) * | 2013-10-18 | 2016-07-20 | 英诺热力有限公司 | Method for producing completely or partially enameled component |
| CN106903715A (en) * | 2017-03-07 | 2017-06-30 | 武汉安在厨具有限公司 | Enamel pan puma manipulator and enamel pan production line |
-
2018
- 2018-05-24 CN CN201810504784.XA patent/CN108823568B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201684558U (en) * | 2009-12-22 | 2010-12-29 | 淄博三田机械密封有限公司 | Radial flow and axial flow combined stirrer of glass lining circular disc |
| CN102389758A (en) * | 2011-02-17 | 2012-03-28 | 朱文华 | New glass-lined reactor and manufacturing method thereof |
| CN105392923A (en) * | 2013-07-19 | 2016-03-09 | 格尔丹柏·帕特尔 | Fast and economical methods and apparatus for manufacturing glass lined metal objects by induction heating |
| CN105793470A (en) * | 2013-10-18 | 2016-07-20 | 英诺热力有限公司 | Method for producing completely or partially enameled component |
| CN103993316A (en) * | 2014-04-25 | 2014-08-20 | 昆山美邦搪瓷有限公司 | Enamel heat transfer element and enameling method thereof |
| CN106903715A (en) * | 2017-03-07 | 2017-06-30 | 武汉安在厨具有限公司 | Enamel pan puma manipulator and enamel pan production line |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109970100A (en) * | 2019-05-13 | 2019-07-05 | 沈阳工业大学 | A kind of titanium dioxide powder and preparation method thereof of nanocrystalline overlap joint open structure |
| CN109970100B (en) * | 2019-05-13 | 2021-07-06 | 沈阳工业大学 | Titanium dioxide powder with nanocrystalline lap joint loose structure and preparation method thereof |
| CN112609182A (en) * | 2020-12-10 | 2021-04-06 | 淄博永正化工设备有限公司 | Process for sintering stirrer |
Also Published As
| Publication number | Publication date |
|---|---|
| CN108823568B (en) | 2020-04-07 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN108823568A (en) | A kind of energy-saving processing technique of enamel glass stirrer | |
| CN105936090A (en) | Automatic steam curing device and method for cement linings of nodular cast iron pipes | |
| CN105598410A (en) | Three-layer bi-metal centrifugal casting wear-resisting pipe and preparation method thereof | |
| CN206624908U (en) | A kind of hot-galvanized cauldron | |
| CN105112995B (en) | Polycrystalline silicon ingot or purifying furnace it is compound every carbon coating and preparation method, graphite protective plate, polycrystalline silicon ingot or purifying furnace | |
| CN211825603U (en) | Device for low-power hot acid etching of laboratory steel | |
| CN204509444U (en) | A kind of stainless steel surface oxidizing treater | |
| CN103949579B (en) | A kind of alcohol radical strawberry-like centrifugal radiation pipe cast tube coating and preparation method thereof | |
| CN207787678U (en) | Vacuum pressure casting machine | |
| CN205799828U (en) | A kind of ductile iron pipe cement lining automatic steam health preserving equipment | |
| CN215481192U (en) | Automatic temperature control hot-dip galvanizing device | |
| CN206430554U (en) | A kind of microwave smelting-furnace of easy-unloading | |
| CN2850769Y (en) | Quick-changeable immersed type water outlet baking furnace for plate blank continuous casting | |
| CN201144273Y (en) | Constant temperature zinc liquid chute | |
| CN205528982U (en) | Hot -galvanize reaction tank | |
| CN220567834U (en) | Intermediate frequency furnace for smelting | |
| CN203893654U (en) | Circular blending furnace | |
| CN105642876B (en) | Spheroidization molten iron heat preserving method | |
| CN210826261U (en) | Constant temperature water tank for quenching | |
| CN207862380U (en) | A kind of energy-efficient reduction rotary furnace | |
| CN216558123U (en) | Energy-concerving and environment-protective heated air circulation oven | |
| CN113898824B (en) | Nodular cast iron pipe ceramic lining coating equipment and forming process | |
| CN205392275U (en) | Novel polysiloxanes dispersion tank | |
| CN103967261B (en) | Cutter and preparation method thereof criticized by stain resistant putty | |
| CN220920908U (en) | Slag treatment device in ladle |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant |