CN108820702A - A kind of Weaving type pierce tap conveying belt carcass and preparation method thereof - Google Patents
A kind of Weaving type pierce tap conveying belt carcass and preparation method thereof Download PDFInfo
- Publication number
- CN108820702A CN108820702A CN201810593332.3A CN201810593332A CN108820702A CN 108820702 A CN108820702 A CN 108820702A CN 201810593332 A CN201810593332 A CN 201810593332A CN 108820702 A CN108820702 A CN 108820702A
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- CN
- China
- Prior art keywords
- steel wire
- braid
- rigid line
- braid over
- over braid
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G15/00—Conveyors having endless load-conveying surfaces, i.e. belts and like continuous members, to which tractive effort is transmitted by means other than endless driving elements of similar configuration
- B65G15/30—Belts or like endless load-carriers
- B65G15/54—Endless load-carriers made of interwoven ropes or wires
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21F—WORKING OR PROCESSING OF METAL WIRE
- B21F27/00—Making wire network, i.e. wire nets
- B21F27/02—Making wire network, i.e. wire nets without additional connecting elements or material at crossings, e.g. connected by knitting
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Mechanical Engineering (AREA)
- Ropes Or Cables (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
The present invention relates to a kind of Weaving type steel cord conveyor belt cores, including packet pulp layer, braid over braid is equipped in packet pulp layer, braid over braid is radially steel wire, and steel wire is that high-carbon plates copper wire, and braid over braid broadwise is rigid line, rigid line is polyester fiber rigid line or glass fibre rigid line or nylon rigid line, braid over braid two sides are equipped with lock seaming line, and lock seaming line lockstitches a border the rigid line of kernmantle broadwise, and preparation method of the invention is:Steel wire identical tension, braiding, sizing baking, room temperature cooling, soaking paste, drying are stand-by.Advantage of the present invention:1. saving production technology and artificial, reduction production cost.2. applying more application and environments, its application value is improved.3. substantially reducing its storehouse deposits space, transportation cost is reduced.4. thickness is substantially reduced than existing belt carcass, the weight with body is alleviated, reduces energy consumption when operation.
Description
Technical field
The present invention relates to a kind of conveying belt carcass, in particular to a kind of Weaving type pierce tap conveys belt carcass.
Background technique
Conveyer belt, with widely, facilitates article to convey, greatly reduces labour, while mitigating labour in every profession and trade
Intensity, the belt carcass of conveyer belt is having five layers of belt carcass at present, and five layers of belt carcass need superposition in layer, in process of production, right
It is all bigger in energy consumption and artificial demand.
Summary of the invention
The technical problem to be solved by the present invention is to:For the various defects of the prior art and deficiency, a kind of braiding fashioned iron is provided
Silk ribbon conveys belt carcass.
The specific technical solution of the present invention is:A kind of Weaving type steel cord conveyor belt core, including packet pulp layer are set in packet pulp layer
There is braid over braid, braid over braid is radially steel wire, and steel wire is that high-carbon plates copper wire, and braid over braid broadwise is rigid line, and rigid line is that polyester fiber is hard
Line or glass fibre rigid line or nylon rigid line, braid over braid two sides are equipped with lock seaming line, and lock seaming line carries out the rigid line of kernmantle broadwise
Lock seaming.
A kind of preparation method of Weaving type steel cord conveyor belt core includes the following steps:
1. by steel wire by between one group of rubber roller, then by driven guide wheel and active guide wheel, driven guide wheel with
Active guide wheel is equipped with tensioner, so that it is generated identical tension every steel wire force by tensioner, keeps every steel wire
Power is consistent, i.e., is pre-stretched according to the intensity of steel wire, is allowed to keep every steel wire tension the same, generate the steel wire of identical tension by
Braider tethered sliding, steel wire balance movement under the action of rubber roller;
It is woven 2. steel wire keeps identical tension to enter braider, radial is steel wire, and broadwise is rigid line, according to required volume
Length and even density distribution are knitted, braider carries out two sides lock seaming in the weaving process, winding work is carried out after the completion of braiding
Or steel wire keeps identical tension to enter in next step;
3. the braid over braid that braiding is completed is moved in high-temperature shaping baking oven, steel wire keeps identical tension and braid over braid is opened up completely
It opens, high-temperature shaping oven temperature is set as between the degree of 180 degree -230, and baking time is less than or equal to 2 minutes, so that rigid line becomes
It is soft, since steel wire and rigid line are tension-like, so that the rigid line with steel wire infall forms arch bridge shape, realize that steel wire will not be in latitude
It is mobile to direction, guarantee that the positioning of steel wire fixes;
4. moving to braid over braid in cooling and shaping case from chain roller in high-temperature shaping baking oven after the completion of baking, make to weave
Band, which enters in dustfree environment, to cool down, and braid over braid cools down while moving, and when it removes cooling and shaping case, braid over braid is down to often
Temperature, so that rigid line fixes shape;
5. braid over braid is restored to, room temperature rear chain roller is mobile to be immersed in the slurry that can be bonded with steel wire, fiber and rubber
It in liquid, is fully bonded on braid over braid to slurries, braid over braid is removed from slurries, then moves into the drying box of 80 degree of -100 degree
Middle mobile drying, winds stand-by after drying.
This preparation method is flow line production, can complete finished product with one-pass molding, can also be segmented completion production, braiding
It is complete can rolling and storage, wait need to fix soaking paste when complete following process again.
Braided steel wire shape conveyer belt, which improves current wirerope shape band, does not have the technique of broadwise rigid line, reinforces the jail of conveyer belt
Solidity, while one-step shaping solves the complicated technology that wirerope shape band needs to increase under particular process environment broadwise rigid line,
It saves production cost and substantially reduces technique required time simultaneously.
This steel wire is high-carbon high-tensile steel wires, and steel wire strength is the three times or so of conventional bulk steel wire strength.
The present invention has following advantages due to the technical solution more than using:1. one layer of belt carcass of need can meet existing
Needed for five layers of belt carcass having, production technology and artificial is greatly saved in process of production, while reducing material requested, reduces life
Produce cost.2. reducing the thickness of conveyer belt, more application and environments can be applied, its application value is improved.3. thickness
Reducing reduces small product size, and same dosage substantially reduces its storehouse and deposits space, reduces transportation cost.4. thickness is bigger than existing belt carcass
It is big to reduce, the weight with body is alleviated, energy consumption when operation is reduced.
Detailed description of the invention
Fig. 1:For schematic view of the front view of the invention.
Fig. 2:For top view cross section structural schematic diagram of the invention.
Fig. 3:For preparation flow schematic diagram of the invention.
Specific embodiment
It is described in conjunction with the accompanying the embodiment of the present invention.
Embodiment 1
A kind of Weaving type steel cord conveyor belt core, including packet pulp layer 1, packet pulp layer 1 is interior to be equipped with braid over braid 2, and braid over braid 2 is radial
For steel wire 21, steel wire 21 is that high-carbon plates copper wire, and 2 broadwise of braid over braid is rigid line 22, and rigid line 22 is polyester fiber rigid line or glass fibers
Rigid line or nylon rigid line are tieed up, 2 two sides of braid over braid are equipped with lock seaming line 3, and lock seaming line 3 lockstitches a border the rigid line 22 of 2 broadwise of kernmantle.
The preparation method of this conveying belt carcass includes the following steps:
1. by steel wire 21 by between one group of rubber roller 44, then by driven guide wheel 42 and active guide wheel 41, from
Dynamic guide wheel 42 and active guide wheel 41 are equipped with tensioner 43, so that it is generated permanent the every force of steel wire 21 by tensioner 43
Power keeps every 21 uniform tension in order of steel wire, i.e., is pre-stretched according to the intensity of steel wire, is allowed to keep every steel wire tension one
Sample generates the steel wire 21 of identical tension by 5 tethered sliding of braider, balance movement under the action of rubber roller 44 of steel wire 21;
It is woven 2. steel wire 21 keeps identical tension to enter braider 5, radial is steel wire 21, and broadwise is rigid line 22, according to
Required braiding length and even density distribution, braider 5 carry out two sides lock seaming in the weaving process, carry out after the completion of braiding
Winding work or steel wire 21 keep identical tension to enter in next step;
3. the braid over braid 2 that braiding is completed is moved in high-temperature shaping baking oven 6, steel wire 21 keeps identical tension and braid over braid 2
Be fully deployed, 6 temperature of high-temperature shaping baking oven is set as 180 degree, baking time be 1 point 40 seconds so that rigid line 22 softens, due to steel
Silk 21 and rigid line 22 are tension-like, so that form arch bridge shape with the rigid line 22 of 21 infall of steel wire, realize that steel wire 21 will not be
Weft direction is mobile, guarantees that the positioning of steel wire 21 fixes;
4. moving to braid over braid 2 in cooling and shaping case 7 from chain roller in high-temperature shaping baking oven 6 after the completion of baking, make
Braid over braid 2, which enters in dustfree environment, to cool down, and braid over braid 2 cools down while moving, when it removes cooling and shaping case 7, braiding
Band 2 is down to room temperature, so that rigid line 22 fixes shape;
5. braid over braid 2 is restored to mobile be immersed in of room temperature rear chain roller and can bond with steel wire, fiber and rubber
It in slurries 8, is fully bonded on braid over braid 2 to slurries 8, braid over braid 2 is removed from slurries 8, then moves into 100 degree of drying
Mobile drying in case 9, winds stand-by after drying.
This preparation method is flow line production, can complete finished product with one-pass molding, can also be segmented completion production, braiding
It is complete can rolling and storage, wait need to fix soaking paste when complete following process again.
This steel wire is high-carbon high-tensile steel wires, and steel wire strength is the three times or so of conventional bulk steel wire strength.
The present invention is greatlyd save in process of production as needed for only needing one layer of belt carcass that can meet existing five layers of belt carcass
Production technology and artificial, while material requested is reduced, reduce production cost;Reduce the thickness of conveyer belt, can apply
More application and environments improve its application value;Thickness, which is reduced, reduces small product size, and same dosage substantially reduces its storehouse and deposits sky
Between, reduce transportation cost.
Embodiment 2
A kind of Weaving type steel cord conveyor belt core, including packet pulp layer 1, packet pulp layer 1 is interior to be equipped with braid over braid 2, and braid over braid 2 is radial
For steel wire 21, steel wire 21 is that high-carbon plates copper wire, and 2 broadwise of braid over braid is rigid line 22, and rigid line 22 is polyester fiber rigid line or glass fibers
Rigid line or nylon rigid line are tieed up, 2 two sides of braid over braid are equipped with lock seaming line 3, and lock seaming line 3 lockstitches a border the rigid line 22 of 2 broadwise of kernmantle.
The preparation method of this conveying belt carcass includes the following steps:
1. by steel wire 21 by between one group of rubber roller 44, then by driven guide wheel 42 and active guide wheel 41, from
Dynamic guide wheel 42 and active guide wheel 41 are equipped with tensioner 43, so that it is generated permanent the every force of steel wire 21 by tensioner 43
Power keeps every 21 uniform tension in order of steel wire, i.e., is pre-stretched according to the intensity of steel wire, is allowed to keep every steel wire tension one
Sample generates the steel wire 21 of identical tension by 5 tethered sliding of braider, balance movement under the action of rubber roller 44 of steel wire 21;
It is woven 2. steel wire 21 keeps identical tension to enter braider 5, radial is steel wire 21, and broadwise is rigid line 22, according to
Required braiding length and even density distribution, braider 5 carry out two sides lock seaming in the weaving process, carry out after the completion of braiding
Winding work or steel wire 21 keep identical tension to enter in next step;
3. the braid over braid 2 that braiding is completed is moved in high-temperature shaping baking oven 6, steel wire 21 keeps identical tension and braid over braid 2
It being fully deployed, 6 temperature of high-temperature shaping baking oven is set as 230 degree, and baking time is 10 seconds 1 minute, so that rigid line 22 softens, due to
Steel wire 21 and rigid line 22 are tension-like, so that the rigid line 22 with 21 infall of steel wire forms arch bridge shape, realize that steel wire 21 will not
It is mobile in weft direction, guarantee that the positioning of steel wire 21 fixes;
4. moving to braid over braid 2 in cooling and shaping case 7 from chain roller in high-temperature shaping baking oven 6 after the completion of baking, make
Braid over braid 2, which enters in dustfree environment, to cool down, and braid over braid 2 cools down while moving, when it removes cooling and shaping case 7, braiding
Band 2 is down to room temperature, so that rigid line 22 fixes shape;
5. braid over braid 2 is restored to mobile be immersed in of room temperature rear chain roller and can bond with steel wire, fiber and rubber
It in slurries 8, is fully bonded on braid over braid 2 to slurries 8, braid over braid 2 is removed from slurries 8, then moves into 80 degree of drying
Mobile drying in case 9, winds stand-by after drying.
This preparation method is flow line production, can complete finished product with one-pass molding, can also be segmented completion production, braiding
It is complete can rolling and storage, wait need to fix soaking paste when complete following process again.
This steel wire is high-carbon high-tensile steel wires, and steel wire strength is the three times or so of conventional bulk steel wire strength.
The present invention is greatlyd save in process of production as needed for only needing one layer of belt carcass that can meet existing five layers of belt carcass
Production technology and artificial, while material requested is reduced, reduce production cost;Reduce the thickness of conveyer belt, can apply
More application and environments improve its application value;Thickness, which is reduced, reduces small product size, and same dosage substantially reduces its storehouse and deposits sky
Between, reduce transportation cost;Thickness is substantially reduced than existing belt carcass, alleviates the weight with body, reduces energy consumption when operation.
The foregoing is merely illustrative of the preferred embodiments of the present invention, is not intended to limit the invention, all in essence of the invention
Made any modifications, equivalent replacements, and improvements etc., should all be included in the protection scope of the present invention within mind and principle.
Claims (2)
1. a kind of Weaving type steel cord conveyor belt core, including packet pulp layer (1), it is characterised in that:It is equipped in the packet pulp layer (1)
Braid over braid (2), the braid over braid (2) are radially steel wire (21), and the steel wire (21) is that high-carbon plates copper wire, braid over braid (2)
Broadwise is rigid line (22), and the rigid line (22) is polyester fiber rigid line or glass fibre rigid line or nylon rigid line, the volume
Ribbon (2) two sides are equipped with lock seaming line (3), and the rigid line (22) of kernmantle (2) broadwise is lockstitched a border in lock seaming line (3).
2. a kind of preparation method of Weaving type steel cord conveyor belt core includes the following steps:
1) by steel wire (21) by between one group of rubber roller (44), then by driven guide wheel (42) and active guide wheel (41),
Tensioner (43) are equipped in driven guide wheel (42) and active guide wheel (41), every steel wire (21) is applied by tensioner (43)
Power makes it generate identical tension, keeps every steel wire (21) uniform tension in order, i.e., is pre-stretched according to the intensity of steel wire, is allowed to keep
Every steel wire tension is the same, generates the steel wire (21) of identical tension by braider (5) tethered sliding, steel wire (21) is in rubber roller
(44) balance movement under the action of;
2) steel wire (21) holding identical tension enters braider (5) and is woven, and radial is steel wire (21), and broadwise is rigid line (22),
It is distributed according to required braiding length and even density, braider (5) carries out two sides lock seaming in the weaving process, and braiding is completed
After carry out winding work or steel wire (21) keep identical tension enter in next step;
3) braid over braid (2) that braiding is completed is moved in high-temperature shaping baking oven (6), steel wire (21) keeps identical tension and braid over braid
(2) be fully deployed, high-temperature shaping baking oven (6) temperature be set as 180 degree -230 degree between, baking time be less than or equal to 2 minutes,
So that rigid line (22) softens, since steel wire (21) and rigid line (22) are tension-like, so that the rigid line with steel wire (21) infall
(22) arch bridge shape is formed, realizes that steel wire (21) will not be mobile in weft direction, guarantees that the positioning of steel wire (21) fixes;
4) braid over braid (2) is moved in cooling and shaping case (7) from the interior chain roller of high-temperature shaping baking oven (6) after the completion of toasting,
Enter braid over braid (2) in dustfree environment to cool down, braid over braid (2) cools down while moving, and removes cooling and shaping case (7) to it
When, braid over braid (2) is down to room temperature, so that rigid line (22) fixes shape;
5) braid over braid (2) is restored to the mobile slurry being immersed in and steel wire, fiber and rubber can bond of room temperature rear chain roller
It in liquid (8), is fully bonded on braid over braid (2) to slurries (8), braid over braid (2) is removed from slurries (8), then moves into 80
Mobile drying in the drying box (9) of -100 degree of degree, winds stand-by after drying.
Priority Applications (1)
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CN201810593332.3A CN108820702B (en) | 2018-06-12 | 2018-06-12 | Preparation method of braided steel wire belt conveying belt core |
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CN201810593332.3A CN108820702B (en) | 2018-06-12 | 2018-06-12 | Preparation method of braided steel wire belt conveying belt core |
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CN108820702A true CN108820702A (en) | 2018-11-16 |
CN108820702B CN108820702B (en) | 2020-03-17 |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN114290773A (en) * | 2021-12-30 | 2022-04-08 | 苏州考特茨工业纺织品有限公司 | Composite high-temperature-resistant impregnated cloth for V-belt and processing technology thereof |
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JP2000119930A (en) * | 1998-10-07 | 2000-04-25 | Nippon Filcon Co Ltd | Endless state net |
CN2451549Y (en) * | 2000-08-21 | 2001-10-03 | 赵宏年 | Transmission belt |
CN2774999Y (en) * | 2005-03-18 | 2006-04-26 | 天津市宏隆织物厂 | Steel tyre fabrics for load conveyor belt |
CN2825409Y (en) * | 2005-09-05 | 2006-10-11 | 上海华向橡胶履带有限公司 | Rubber track with knitted structure as framework |
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CN201354396Y (en) * | 2008-11-12 | 2009-12-02 | 江苏法尔胜技术开发中心 | Plated parallel-cross woven wire mesh |
CN201678795U (en) * | 2010-05-18 | 2010-12-22 | 山东华乐新材料科技股份有限公司 | Steel mesh for mine conveyor belt |
CN103910164A (en) * | 2013-08-05 | 2014-07-09 | 安徽欧耐橡塑工业有限公司 | Wear-resisting polyvinyl glycol (PVG) herringbone conveying belt and preparation method thereof |
CN205555257U (en) * | 2016-01-07 | 2016-09-07 | 马兴华 | Woven wire rope conveyer belt |
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2018
- 2018-06-12 CN CN201810593332.3A patent/CN108820702B/en active Active
Patent Citations (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE1051726B (en) * | 1957-10-23 | 1959-02-26 | Jonge Poerink Nv Draadind | Link conveyor belt made of wire mesh |
JP2000119930A (en) * | 1998-10-07 | 2000-04-25 | Nippon Filcon Co Ltd | Endless state net |
CN2451549Y (en) * | 2000-08-21 | 2001-10-03 | 赵宏年 | Transmission belt |
CN2774999Y (en) * | 2005-03-18 | 2006-04-26 | 天津市宏隆织物厂 | Steel tyre fabrics for load conveyor belt |
CN2825409Y (en) * | 2005-09-05 | 2006-10-11 | 上海华向橡胶履带有限公司 | Rubber track with knitted structure as framework |
EP2078772A2 (en) * | 2008-01-09 | 2009-07-15 | Kannegiesser Garment & Textile Technologies GmbH + Co. | Transport belt, especially for a textile processing machine |
CN201354396Y (en) * | 2008-11-12 | 2009-12-02 | 江苏法尔胜技术开发中心 | Plated parallel-cross woven wire mesh |
CN201678795U (en) * | 2010-05-18 | 2010-12-22 | 山东华乐新材料科技股份有限公司 | Steel mesh for mine conveyor belt |
CN103910164A (en) * | 2013-08-05 | 2014-07-09 | 安徽欧耐橡塑工业有限公司 | Wear-resisting polyvinyl glycol (PVG) herringbone conveying belt and preparation method thereof |
CN205555257U (en) * | 2016-01-07 | 2016-09-07 | 马兴华 | Woven wire rope conveyer belt |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN114290773A (en) * | 2021-12-30 | 2022-04-08 | 苏州考特茨工业纺织品有限公司 | Composite high-temperature-resistant impregnated cloth for V-belt and processing technology thereof |
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