CN108818389A - A kind of pipe heat exchanger tube bank replacement tool and tube bank replacing options - Google Patents
A kind of pipe heat exchanger tube bank replacement tool and tube bank replacing options Download PDFInfo
- Publication number
- CN108818389A CN108818389A CN201810448487.8A CN201810448487A CN108818389A CN 108818389 A CN108818389 A CN 108818389A CN 201810448487 A CN201810448487 A CN 201810448487A CN 108818389 A CN108818389 A CN 108818389A
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- China
- Prior art keywords
- heat exchanger
- movable plate
- tube bank
- support frame
- plate
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25B—TOOLS OR BENCH DEVICES NOT OTHERWISE PROVIDED FOR, FOR FASTENING, CONNECTING, DISENGAGING OR HOLDING
- B25B27/00—Hand tools, specially adapted for fitting together or separating parts or objects whether or not involving some deformation, not otherwise provided for
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Automatic Assembly (AREA)
Abstract
The invention discloses a kind of pipe heat exchanger tube bank replacement tool and tube bank replacing options, replacement tool includes support frame, support plate and movable plate, wherein, the top setting support plate and movable plate of support frame, support plate is fixed on the support frame, movable plate can relative support plate move on the support frame, movable plate is located at the top of support plate, heat exchanger tube after replacement be placed on movable plate with movable plate synchronizing moving, until heat exchanger tube is fully removed.It after more changing device of the invention, can also be used in the case where tube bundle extracting machine is not achieved, while uniform force when the tube bank extraction of heat exchanging device, reducing recruitment reduces cost.The replacement tool construction is simple, easy for assemble or unload, effectively increases working efficiency.
Description
Technical field
The invention belongs to pipe heat exchanger maintenance of equipment tool fields, and in particular to a kind of pipe heat exchanger tube bank replacement work
Tool and tube bank replacing options.
Background technique
Pipe heat exchanger is countless in chemical industry, device, during long-term operation, part heat exchanger meeting
Leakage, part heat exchanger can be because material pollution cause many reasons such as heat exchange failure to influence production and heat exchanging device is needed to carry out
It is replaced and cleaned.Therefore very high in the frequency of chemical industry more switching heat-exchanger.
Grasp at this stage to pipe heat exchanger replacing options, it is as shown in Figure 1 and Figure 2, straight with jack substantially with regard to two kinds
It connects export and is extracted out with tube bundle extracting machine, and all there is limitation in both methods, it is specific as follows:
It is had the disadvantage that with the method that jack is poured out:
1, it has bad luck unstable, discontinuity to be easy to collide with, replacement quality does not ensure.
2, strength is suppressed due to discontinuity and is easy to cause stuck, so that the construction time is elongated, labor intensity increases cost
It improves.
3, when tube bank will extract out, due to the flexible deformation of suspender belt and chain block etc. itself, under causing tube bank to be self-possessed
It is heavy, it is easy so that tube bank elbow collides with heat exchanger shell pass, so that the construction quality of heat exchanging device brings certain wind
Danger.
The method of tube bundle extracting machine core pulling has the shortcomings that as follows:
1, just have part tube bundle extracting machine currently on the market, to pipe heat exchanger core pulling, but also only limit on construction ground compared with
Wide place, many place tube bundle extracting machines can not be sent to position and cannot achieve the effect that core pulling on device, in addition tube bundle extracting machine
There is also limitations for the size matching of size heat exchanging device.
2, tube bundle extracting machine currently on the market is all non-detachable, needs the mating implementation transport such as crane, wooden handcart, transport at
This is higher, and the tube bundle extracting machine to get off that leaves unused takes up too much space.
In conclusion pipe heat exchanger is badly in need of a kind of replacing tool high-efficient, at low cost when replacing.
Summary of the invention
The technical problem to be solved by the present invention is to:A kind of pipe heat exchanger tube bank replacement tool and tube bank replacement side are provided
Method solves the problems, such as that pipe heat exchanger tube bank replacement low efficiency is at high cost in the prior art.
The present invention uses following technical scheme to solve above-mentioned technical problem:
A kind of pipe heat exchanger restrains replacement tool, including support frame, support plate and movable plate, wherein support frame it is upper
Side's setting support plate and movable plate, support plate is fixed on the support frame, movable plate can relative support plate move on the support frame,
Movable plate is located at the top of support plate, the heat exchanger tube after replacement be placed on movable plate with movable plate synchronizing moving, until changing
Hot device tube bank is fully removed.
Support frame includes vertical leg, slideway base and slideway, and socket is arranged on vertical leg;The lower part of slideway base has and vertical leg
Slideway is arranged in the top of the connector of socket cooperation, slideway base, and movable plate can be moved along slideway.
Mutually matched height adjustment device is set on the connector of slideway base and vertical leg.
The height adjustment device is the connector that slideway base is arranged in and several equidistant through-holes on vertical leg.
There is the groove cooperated with slideway on movable plate.
Snap-gauge is set on movable plate, when disassembly is restrained, when tube bank wrench is located on movable plate, wrench will be restrained with snap-gauge
It is fixed on movable plate.
Buffer block is arranged in end on slideway base far from heat exchanger, when movable plate slides to terminal, the bumper
Block limits movable plate.
The end symmetric setting grapple and jacking block of support frame, in use, grapple catches the wrench shell of tubular radiator, top
Limit is fixed to wrench shell in block.
In order to which further such that the application of the replacement tool can be more rapidly convenient, the invention also discloses two kinds of replacement sides
Method, specific technical solution are as follows:
A kind of pipe heat exchanger tube bank replacing options, include the following steps:
Step 1 is installed after support frame is adjusted height to the heat exchanger of tube bank to be replaced;
Support plate is fixedly mounted on the support frame step 2;
Movable plate is movably arranged on support frame by step 3, and movable plate is located at the top of support plate;
Heat exchanger tube to be replaced is fixed on movable plate by step 4;
Step 5 pulls movable plate, so that heat exchanger tube to be replaced is moved with movable plate, until Tube Sheet of Heat Exchanger
Beam completely disengages heat exchanger shell.
A kind of pipe heat exchanger tube bank replacing options, include the following steps:
Step a, it installs after support frame being adjusted height to the heat exchanger of tube bank to be replaced;
Step b, support plate is fixedly mounted on the support frame;
Step c, movable plate is movably arranged on support frame, and movable plate is located at the top of support plate;
Step d, heat exchanger wrench is caught with grapple, adjusts jacking block heat exchanging device wrench and is fixed;
Step e, heat exchanger tube to be replaced is fixed on movable plate;
Step f, movable plate is pulled, so that heat exchanger tube to be replaced is moved with movable plate, until Tube Sheet of Heat Exchanger
Beam completely disengages heat exchanger shell.
Compared with prior art, the invention has the advantages that:
1, it after using more changing device of the invention, can also be used in the case where tube bundle extracting machine is not achieved, while heat exchanging device pipe
Uniform force when beam is extracted out, reducing recruitment reduces cost.
2, replacement tool construction of the invention is simple, easy for assemble or unload, effectively increases working efficiency.
3, the device Q345 steel plate in the present invention, common channel steel, copper billet are easy to accomplish.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of pipe heat exchanger.
Fig. 2 is that pipe heat exchanger jack pours out schematic diagram.
Fig. 3 is that pipe heat exchanger of the present invention replaces one structural schematic diagram of device embodiment.
Fig. 4 is that pipe heat exchanger of the present invention replaces two structural schematic diagram of device embodiment.
Fig. 5 is that pipe heat exchanger of the present invention replaces three structural front view of device embodiment.
Fig. 6 is that pipe heat exchanger of the present invention replaces three structure top view of device embodiment.
Fig. 7 is the partial enlarged view of part A in Fig. 6.
Wherein, being identified as in figure:1- grapple;2- slideway;3- chain block;4- support plate;5- buffer block;6- hook
Pin;7- jacking block;8- movable plate;9- stablizes diagonal brace;10- founds leg;11- height adjusting holes;12- slideway base;13- snap-gauge;14- pipe
Beam fixator pins;15- slide plate pin.
Specific embodiment
Structure and the course of work of the invention are described further with reference to the accompanying drawing.
A kind of pipe heat exchanger restrains replacement tool, including support frame, support plate and movable plate, wherein support frame it is upper
Side's setting support plate and movable plate, support plate is fixed on the support frame, movable plate can relative support plate move on the support frame,
Movable plate is located at the top of support plate, the heat exchanger tube after replacement be placed on movable plate with movable plate synchronizing moving, until changing
Hot device tube bank is fully removed.
The tool of the program is according to different applications, the settable different length of support frame and different splicing groups
At component, support frame can be an integral structure, or the composite structure of different components, as long as can have adjusting high
Degree, and can play a supporting role.
Specific embodiment one, as shown in Fig. 3, Fig. 6:
A kind of pipe heat exchanger restrains replacement tool, including support frame, support plate 4 and movable plate 8, wherein support frame is
Socket is arranged in the structure of integral type, including 10, two slideway bases 12 of multiple vertical legs and two slideways 2, the top for founding leg 10;It is sliding
The lower part of road pedestal 12 has the connector cooperated with vertical 10 socket of leg, and the connector of the embodiment is to be fixed at slideway bottom
3 cylinders of seat lower section, two of them are arranged in the middle part of slideway base, and one is arranged in the end of slideway base;Cylinder is set
The balance for needing to keep slideway base is set, and needs that there is enough support forces, the upper one end of slideway base, which is fixedly installed, to be slided
Road 2, after installation, two slideways 2 are parallel and are located in same level.
Slideway 2 is fixed on slideway base 12, and the two sides of slideway 2 and slideway base 12 form boss, and support plate 4 is lain in
On the boss of two 2 insides of slideway;Hanger pin 6 is fixedly installed in one end of 4 top of support plate, and the corresponding lower section of hanger pin 6 has
One patches cylinder, in application, one end of hanger pin 6 is one end far from heat exchanger.
Two sides of movable plate 8 have the groove cooperated with slideway 2, and the groove alignment slideway 2 on movable plate 8 is sliding
Enter, movable plate 8 can be moved freely along slideway 2;Snap-gauge 13, tube bank fixator pins 14, slide plate pin 15 are set on movable plate, torn open
When unloading tube bank, tube bank wrench is fixed in tube bank fixator pins 14, one end of chain block 3 is fixed on hanger pin 6, another
The hook at end catches on slide plate pin 15, and chain block 3 is pulled to move tube bank, when tube bank wrench is located on movable plate 8, with card
Plate 13 is fixed on wrench is restrained on movable plate 8.
Mutually matched height adjustment device is set on the connector of slideway base and vertical leg.The height adjustment of the embodiment
Device is several equidistant through-holes patched on cylinder and vertical leg that slideway base 12 is arranged in, i.e. height adjusting holes 11,
The socket that cylinder is inserted into vertical leg is patched, after regulating height, after passing through height adjusting holes 11 with bolt, docks inserting column body and vertical leg
10 are fixed.
In order to further increase the support strength of the tool, it can be arranged between two vertical legs 10 and stablize diagonal brace 9.
Buffer block 5 is arranged in end on slideway base 12 far from heat exchanger, and when movable plate 8 slides to terminal, this is slow
Block 5 is rushed to limit movable plate 8.
Specific embodiment two, as shown in Figure 4:
The embodiment is identical as the structure division of specific embodiment one, and difference is, the slideway base of the embodiment includes
Two parts, both ends have two ends being the same as example 1 after combination, and middle section increases vertical leg, increases length,
Suitable for the longer place of length, mounting means is identical as the mounting means of embodiment one.
Specific embodiment three, as shown in Figure 5:
The embodiment is identical as the structure division of specific embodiment two, and difference is, the slideway base of the embodiment includes
Three parts increase Part III among two parts of embodiment two, the vertical leg of middle section below the slideway base after combination
Tool can be docked effectively after facilitating two parts slideway base to be inserted into vertical leg there are two socket, increase length, mounting means with
The mounting means of embodiment two is identical.
Specific embodiment four, as shown in Figure 6, Figure 7:
Grapple 1 and top is arranged in the structure basis of above three embodiments, in the end symmetric of support frame in the embodiment
Block 7, in use, grapple 1 catches the wrench shell of tubular radiator, limit, such knot is fixed to wrench shell in jacking block 7
Structure can effectively fix the replacement tool, during avoiding pulling, the disassembly of tool moving influence tube bank.
The cylinder that patches of above-described embodiment can choose channel steel, square steel, round steel, steel pipe etc..
Common channel steel can be used in the available Q345 steel plate of the plank frame of the device, frame structure, and copper billet is easy to accomplish.
All connections of above-described embodiment are all connected by screw bolts, and part can be removed all, can also all assemble.
Specific embodiment five, the embodiment are the replacement sides that the tool of Application Example one to three replaces tube bank
Method, it is specific as follows:
A kind of pipe heat exchanger tube bank replacing options, include the following steps:
Step 1 first puts vertical leg well, will stablize diagonal brace and fastens, then the cylinder that patches of slideway base is inserted into vertical leg
Socket regulates height by height adjusting holes and uses bolt fastening solid, installs to the heat exchanger of tube bank to be replaced;
Slideway is bolt-fastened on slideway base by step 2, and fastening finishes, then support plate is fastened to slideway base
Boss on;
Step 3 slides into movable plate alignment slideway, one end of chain block is fixed on hanger pin, the extension of the other end
Hook catches on slide plate pin;
Heat exchanger tube wrench to be replaced is fixed in tube bank fixator pins by step 4;
Step 5 pulls chain block to move tube bank, when tube bank wrench is moved on movable plate, will be restrained with snap-gauge
Wrench is fixed on movable plate, pulls on chain block and heat exchanger tube to be replaced is moved with movable plate, directly
Heat exchanger shell is completely disengaged to heat exchanger tube.
Specific embodiment six, the embodiment are the replacing options that the tool of Application Example four replaces tube bank, tool
Body is as follows:
A kind of pipe heat exchanger tube bank replacing options, include the following steps:
Step a, first vertical leg is put well, diagonal brace will be stablized and fastened, then the cylinder that patches of slideway base is inserted into vertical leg
Socket regulates height by height adjusting holes and uses bolt fastening solid, installs to the heat exchanger of tube bank to be replaced;
Step b, slideway is bolt-fastened on slideway base, fastening finishes, then support plate is fastened to slideway base
Boss on;
Step c, movable plate alignment slideway is slid into, one end of chain block is fixed on hanger pin, the extension of the other end
Hook catches on slide plate pin;
Step d, heat exchanger wrench is caught with grapple, heat exchanger wrench is withstood by bolt with jacking block, grapple is allowed to hook, it is right
Heat exchanger wrench is fixed;
Step e, heat exchanger tube wrench to be replaced is fixed in tube bank fixator pins;
Step f, it pulls chain block to move tube bank, when tube bank wrench is moved on movable plate, will be restrained with snap-gauge
Wrench is fixed on movable plate, pulls on chain block and heat exchanger tube to be replaced is moved with movable plate, directly
Heat exchanger shell is completely disengaged to heat exchanger tube.
Step 4 in above-mentioned specific embodiment five, the step e in specific embodiment six, the fixing means for restraining wrench are:
Heat exchanger head lifting lug is connected in the tube bank fixator pins on sliding panel with wirerope.
In above-described embodiment, after on wrench to sliding panel with snap-gauge block purpose be prevent from skidding during tension not by
Power.
Above-mentioned is the step of disassembly, the step of installation after replacement, as long as can be realized using inverse process.
Connection relationship, treating method between structure mounting means of the invention, component are merely possible to an example
Illustrate, must not believe that and only protect the scheme, it is all that replacement process is carried out to the tube bank of pipe heat exchanger to the device
In in the case where can be referring to the methods of this programme.
Those skilled in the art can make various modifications to described specific embodiment
Or supplement or be substituted in a similar manner, however, it does not deviate from the spirit of the invention or surmounts the appended claims determines
The range of justice.
Claims (10)
1. a kind of pipe heat exchanger restrains replacement tool, it is characterised in that:Including support frame, support plate and movable plate, wherein branch
The top setting support plate and movable plate of support, support plate is fixed on the support frame, movable plate can relative support plate supporting
It is moved on frame, movable plate is located at the top of support plate, and the heat exchanger tube after replacement is placed on movable plate move synchronous with movable plate
It is dynamic, until heat exchanger tube is fully removed.
2. pipe heat exchanger according to claim 1 restrains replacement tool, it is characterised in that:Support frame includes vertical leg, cunning
Road pedestal and slideway stand and socket are arranged on leg;The lower part of slideway base has the connector cooperated with vertical leg socket, slideway base
Top slideway is set, movable plate can move along slideway.
3. pipe heat exchanger according to claim 2 restrains replacement tool, it is characterised in that:The connector of slideway base with
Mutually matched height adjustment device is set on vertical leg.
4. pipe heat exchanger according to claim 3 restrains replacement tool, it is characterised in that:The height adjustment device is
The connector and several equidistant through-holes on vertical leg that slideway base is set.
5. pipe heat exchanger according to claim 2 restrains replacement tool, it is characterised in that:Have on movable plate and slideway
The groove of cooperation.
6. pipe heat exchanger according to claim 2 restrains replacement tool, it is characterised in that:Snap-gauge is set on movable plate,
When disassembly tube bank, when tube bank wrench is located on movable plate, it is fixed on movable plate with snap-gauge by wrench is restrained.
7. pipe heat exchanger according to claim 2 restrains replacement tool, it is characterised in that:Far from heat exchange on slideway base
Buffer block is arranged in the end of device, and when movable plate slides to terminal, which limits movable plate.
8. pipe heat exchanger according to any one of claim 1 to 7 restrains replacement tool, it is characterised in that:Support frame
End symmetric setting grapple and jacking block, in use, grapple catches the wrench shell of tubular radiator, jacking block to wrench shell into
The fixed limit of row.
9. based on the tube bank replacing options of any one of claims 1 to 7 pipe heat exchanger tube bank replacement tool, feature exists
In:Include the following steps:
Step 1 is installed after support frame is adjusted height to the heat exchanger of tube bank to be replaced;
Support plate is fixedly mounted on the support frame step 2;
Movable plate is movably arranged on support frame by step 3, and movable plate is located at the top of support plate;
Heat exchanger tube to be replaced is fixed on movable plate by step 4;
Step 5 pulls movable plate, so that heat exchanger tube to be replaced is moved with movable plate, until heat exchanger tube is complete
Total detachment heat exchanger shell.
10. the tube bank replacing options based on the tube bank replacement tool of pipe heat exchanger described in claim 8, it is characterised in that:Including
Following steps:
Step a, it installs after support frame being adjusted height to the heat exchanger of tube bank to be replaced;
Step b, support plate is fixedly mounted on the support frame;
Step c, movable plate is movably arranged on support frame, and movable plate is located at the top of support plate;
Step d, heat exchanger wrench is caught with grapple, adjusts jacking block heat exchanging device wrench and is fixed;
Step e, heat exchanger tube to be replaced is fixed on movable plate;
Step f, movable plate is pulled, so that heat exchanger tube to be replaced is moved with movable plate, until heat exchanger tube is complete
Total detachment heat exchanger shell.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201810448487.8A CN108818389A (en) | 2018-05-11 | 2018-05-11 | A kind of pipe heat exchanger tube bank replacement tool and tube bank replacing options |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201810448487.8A CN108818389A (en) | 2018-05-11 | 2018-05-11 | A kind of pipe heat exchanger tube bank replacement tool and tube bank replacing options |
Publications (1)
Publication Number | Publication Date |
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CN108818389A true CN108818389A (en) | 2018-11-16 |
Family
ID=64147981
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Application Number | Title | Priority Date | Filing Date |
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CN201810448487.8A Pending CN108818389A (en) | 2018-05-11 | 2018-05-11 | A kind of pipe heat exchanger tube bank replacement tool and tube bank replacing options |
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Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN2512553Y (en) * | 2001-12-07 | 2002-09-25 | 大连白云机电设备厂 | Pipe bundle draw-out and assembling machine |
CN201989136U (en) * | 2010-12-20 | 2011-09-28 | 宜兴森诺塑胶复合制品有限公司 | Adjustable finishing platform for wood-plastic composite material products |
CN203765250U (en) * | 2014-03-31 | 2014-08-13 | 沈阳鼓风机集团压力容器有限公司 | Device for pushing heat exchange tube bundle into shell |
CN104589013A (en) * | 2014-08-28 | 2015-05-06 | 北华大学 | Chain locking mechanism of heat exchanger tube bundle pumping installation machine |
CN205497319U (en) * | 2015-11-18 | 2016-08-24 | 天津天新机床制造有限公司 | A novel processing platform that is used for heat dissipation tube bank calibration to assemble |
-
2018
- 2018-05-11 CN CN201810448487.8A patent/CN108818389A/en active Pending
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN2512553Y (en) * | 2001-12-07 | 2002-09-25 | 大连白云机电设备厂 | Pipe bundle draw-out and assembling machine |
CN201989136U (en) * | 2010-12-20 | 2011-09-28 | 宜兴森诺塑胶复合制品有限公司 | Adjustable finishing platform for wood-plastic composite material products |
CN203765250U (en) * | 2014-03-31 | 2014-08-13 | 沈阳鼓风机集团压力容器有限公司 | Device for pushing heat exchange tube bundle into shell |
CN104589013A (en) * | 2014-08-28 | 2015-05-06 | 北华大学 | Chain locking mechanism of heat exchanger tube bundle pumping installation machine |
CN205497319U (en) * | 2015-11-18 | 2016-08-24 | 天津天新机床制造有限公司 | A novel processing platform that is used for heat dissipation tube bank calibration to assemble |
Non-Patent Citations (1)
Title |
---|
刘忠萍等: "管壳式换热器滑道结构的讨论", 《辽宁化工》 * |
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Application publication date: 20181116 |
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