CN108818019A - A kind of numerically-controlled machine tool processing angular deflection adjustment positioning component - Google Patents

A kind of numerically-controlled machine tool processing angular deflection adjustment positioning component Download PDF

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CN108818019A
CN108818019A CN201810776656.0A CN201810776656A CN108818019A CN 108818019 A CN108818019 A CN 108818019A CN 201810776656 A CN201810776656 A CN 201810776656A CN 108818019 A CN108818019 A CN 108818019A
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base plate
circular base
shaped block
machine tool
positioning pin
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CN108818019B (en
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徐亮
刘欣玉
潘露
杜文文
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Hunan Hengqing Intelligent Equipment Co ltd
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Anhui Technical College of Mechanical and Electrical Engineering
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23QDETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q3/00Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Machine Tool Units (AREA)
  • Numerical Control (AREA)

Abstract

本发明公开了一种数控机床加工用角度偏转调整定位组件,其包括第一V型块、第二V型块、第一阶梯定位销、第二阶梯定位销、长方体调整量块组合件、第一圆形基础板和第二圆形基础板,所述的第一阶梯定位销与第一V型块配合,所述的第二阶梯定位销与第二V型块配合,所述的第二圆形基础板具有伸出的中心轴,所述的第一圆形基础板置于第二圆形基础板上,所述的第一圆形基础板绕着第二圆形基础板的中心轴转动,所述的第一阶梯定位销与第一圆形基础板基准销孔适配,所述的第二阶梯定位销与第二圆形基础板基准销孔、第一圆形基础板腰圆孔适配。本发明一种数控机床加工用角度偏转调整定位组件采用这样的结构,定位精度高,操作方便,保证加工精度,降低制作成本。

The invention discloses an angle deflection adjustment and positioning assembly for numerical control machine tool processing, which includes a first V-shaped block, a second V-shaped block, a first stepped positioning pin, a second stepped positioning pin, a cuboid adjusting gauge block assembly, and a second V-shaped block. A circular base plate and a second circular base plate, the first stepped positioning pin cooperates with the first V-shaped block, the second stepped positioning pin cooperates with the second V-shaped block, and the second stepped positioning pin cooperates with the second V-shaped block. The circular base plate has a protruding central axis, the first circular base plate is placed on the second circular base plate, and the first circular base plate surrounds the central axis of the second circular base plate Rotate, the first stepped positioning pin is adapted to the reference pin hole of the first circular base plate, the second stepped positioning pin is matched to the reference pin hole of the second circular base plate, the waist circle of the first circular base plate hole fit. The angle deflection adjustment and positioning assembly for numerical control machine tool processing of the present invention adopts such a structure, which has high positioning accuracy, convenient operation, guaranteed processing accuracy and reduced production cost.

Description

一种数控机床加工用角度偏转调整定位组件Angle deflection adjustment and positioning assembly for CNC machine tool processing

技术领域technical field

本发明涉及组合夹具,尤其涉及一种数控机床加工用角度偏转调整定位组件。The invention relates to a combination fixture, in particular to an angle deflection adjustment and positioning assembly for numerical control machine tool processing.

背景技术Background technique

随着现代科学技术的进步和生产力的高速发展,机电产品种类日新月异,促使机械工业制造加工形式发生了明显的变化,在现代机械制造业中,要求机械加工机床和机床夹具装备要有广泛的适应性,近几年,数控机床和柔性制造系统的飞速发展正满足了多品种中小批量生产方式的需要,在这种生产方式中,组合夹具可调夹具以及具有其他各种组合式和可调特性的柔性夹具系统得到了广泛的应用;组合夹具是由预先制造好的,具有不同功能、不同形状和不同规格尺寸的元件与组合件,根据被加工零件的不同要求组装而成的不同用途,不同形式的夹具。它是在夹具的零部件标准化、系列化和规格化的基础上发展起来的新型夹具。With the advancement of modern science and technology and the rapid development of productivity, the types of mechanical and electrical products are changing with each passing day, which has prompted obvious changes in the form of manufacturing and processing in the machinery industry. In the modern machinery manufacturing industry, machining machine tools and machine tool fixtures are required to be widely adapted. In recent years, the rapid development of CNC machine tools and flexible manufacturing systems is meeting the needs of multi-variety and small batch production methods. In this production method, combined fixtures, adjustable fixtures and other combined and adjustable features The flexible fixture system has been widely used; combined fixtures are prefabricated components and assemblies with different functions, shapes and sizes, which are assembled according to the different requirements of the parts to be processed. Form fixture. It is a new type of fixture developed on the basis of the standardization, serialization and normalization of the parts of the fixture.

在数控机床上对工件进行加工时,会遇到角度偏转加工的现象,目前没有有效的手段偏转角度快速加工,只能重新找基准面进行装夹,不仅影响加工效率,而且加工精度难以保证。When the workpiece is processed on the CNC machine tool, the phenomenon of angle deflection processing will be encountered. At present, there is no effective means to quickly process the deflection angle. We can only find the reference plane for clamping again, which not only affects the processing efficiency, but also makes it difficult to guarantee the processing accuracy.

发明内容Contents of the invention

本发明所要解决的技术问题是:提供一种数控机床加工用角度偏转调整定位组件,该种数控机床加工用角度偏转调整定位组件的使用能提高加工效率,保证加工精度。The technical problem to be solved by the present invention is to provide an angle deflection adjustment and positioning assembly for CNC machine tool processing. The use of this angle deflection adjustment and positioning assembly for CNC machine tool processing can improve processing efficiency and ensure processing accuracy.

要解决该技术问题,本发明的技术方案为:一种数控机床加工用角度偏转调整定位组件,其包括第一V型块、第二V型块、第一阶梯定位销、第二阶梯定位销、长方体调整量块组合件、第一圆形基础板和第二圆形基础板,第一阶梯定位销与第一V型块配合,第二阶梯定位销与第二V型块配合,长方体调整量块组合件使用时位于第一V型块和第二V型块之间,第二圆形基础板具有伸出的中心轴,第一圆形基础板置于第二圆形基础板上,第一圆形基础板绕着第二圆形基础板的中心轴转动,第二圆形基础板上设置有位于同心圆上的24个均布的第二圆形基础板基准销孔,第一圆形基础板上设置有4个位于同心圆上的均布的第一圆形基础板基准销孔和4个相同形状的第一圆形基础板腰圆孔,4个第一圆形基础板基准销孔的同心圆直径与24个第二圆形基础板基准销孔的同心圆直径相等,每两个第一圆形基础板基准销孔之间具有一个第一圆形基础板腰圆孔,当一个第一圆形基础板基准销孔中心线与任意一个第二圆形基础板基准销孔中心线重合时,任意一个第一圆形基础板腰圆孔内具有5个第二圆形基础板基准销孔,第一阶梯定位销与第一圆形基础板基准销孔适配,第二阶梯定位销与第二圆形基础板基准销孔、第一圆形基础板腰圆孔适配。To solve this technical problem, the technical solution of the present invention is: an angle deflection adjustment positioning assembly for CNC machine tool processing, which includes a first V-shaped block, a second V-shaped block, a first stepped positioning pin, a second stepped positioning pin , cuboid adjusting gauge block assembly, the first circular base plate and the second circular base plate, the first stepped positioning pin cooperates with the first V-shaped block, the second stepped positioning pin cooperates with the second V-shaped block, and the rectangular parallelepiped adjusts The gauge block assembly is located between the first V-shaped block and the second V-shaped block when in use, the second circular base plate has a protruding central axis, the first circular base plate is placed on the second circular base plate, The first circular base plate rotates around the central axis of the second circular base plate, and the second circular base plate is provided with 24 uniformly distributed reference pin holes of the second circular base plate on concentric circles, the first circular base plate The circular base plate is provided with 4 uniformly distributed first circular base plate datum pin holes located on concentric circles and 4 first circular base plate waist holes of the same shape, and the 4 first circular base plate The diameter of the concentric circles of the reference pin holes is equal to the diameter of the concentric circles of the 24 reference pin holes of the second circular base plate, and there is a waist circle hole of the first circular base plate between every two reference pin holes of the first circular base plate , when the center line of the reference pin hole of a first circular base plate coincides with the center line of the reference pin hole of any second circular base plate, there are 5 second round holes in any one of the first circular base plates The reference pin hole of the foundation plate, the first step positioning pin is adapted to the reference pin hole of the first circular base plate, the second step positioning pin is adapted to the reference pin hole of the second circular base plate, and the waist circle hole of the first circular base plate match.

所述的第二圆形基础板上设置有四个位于同心圆上的均布的第二圆形基础板腰圆沉头孔,第二圆形基础板腰圆沉头孔的同心圆直径小于24个第二圆形基础板基准销孔的同心圆直径。The second circular base plate is provided with four uniformly distributed second circular base plate countersunk holes located on concentric circles, and the diameter of the concentric circles of the second circular base plate waist countersunk holes is less than The diameter of the 24 concentric circles of the reference pin holes of the second circular foundation plate.

所述的第一圆形基础板的面积和第二圆形基础板相同,第一圆形基础板还设置有螺纹孔和销孔组成的孔系。The area of the first circular base plate is the same as that of the second circular base plate, and the first circular base plate is also provided with a hole system consisting of threaded holes and pin holes.

所述的第一圆形基础板边缘还设置有手握的把手。The edge of the first circular base plate is also provided with a hand grip.

本发明一种数控机床加工用角度偏转调整定位组件采用这样的结构,定位精度高,操作方便,在进行加工时,可以对该回转型组合夹具进行任意角度的变换,可满足复杂零件任意空间角度的加工,解决了该类零件的加工困难问题,此种调整方法结合数控机床加工可以实现角度的顺时针、逆时针的位置精度调整,从而完成数控机床在同一平面内角度偏转的高精度定位以及加工,保证加工精度,降低制作成本,从而实现柔性加工制造。An angle deflection adjustment and positioning assembly for CNC machine tool processing of the present invention adopts such a structure, which has high positioning accuracy and is easy to operate. During processing, the rotary combined fixture can be transformed at any angle, which can satisfy any spatial angle of complex parts. The processing solves the problem of difficult processing of such parts. This adjustment method combined with CNC machine tool processing can realize the clockwise and counterclockwise position accuracy adjustment of the angle, so as to complete the high-precision positioning of the angular deflection of the CNC machine tool in the same plane and Processing, to ensure processing accuracy, reduce production costs, so as to achieve flexible processing and manufacturing.

附图说明Description of drawings

下面结合附图对本发明一种数控机床加工用角度偏转调整定位组件作进一步详细的说明;The angle deflection adjustment and positioning assembly for CNC machine tool processing of the present invention will be further described in detail below in conjunction with the accompanying drawings;

图1为第二圆形基础板结构示意图;Fig. 1 is the schematic diagram of the structure of the second circular base plate;

图2为第一圆形基础板结构示意图;Fig. 2 is a schematic structural diagram of the first circular base plate;

图3为第一阶梯定位销结构示意图;Fig. 3 is a structural schematic diagram of the positioning pin of the first step;

图4为第二阶梯定位销结构示意图;Fig. 4 is a schematic structural diagram of the positioning pin of the second step;

图5为本发明一种数控机床加工用角度偏转调整定位组件使用状态俯视结构示意图;Fig. 5 is a top view structural diagram of an angle deflection adjustment and positioning assembly for CNC machine tool processing in use according to the present invention;

图6为73.5°的角度偏转调整示意图;Fig. 6 is a schematic diagram of angle deflection adjustment of 73.5°;

图7为17.5°的角度偏转调整示意图;Fig. 7 is a schematic diagram of angle deflection adjustment of 17.5°;

在图中,1、第二圆形基础板;2、第二圆形基础板腰圆沉头孔;3、第二圆形基础板基准销孔;4、中心轴;5、第一圆形基础板;6、第一圆形基础板基准销孔;7、第一圆形基础板腰圆孔;8、第一圆形基础板孔系;9、第一阶梯定位销;10、第二阶梯定位销;11、第一V型块;12、长方体调整量块组合件;13、第二V型块。In the figure, 1. The second circular foundation plate; 2. The countersunk hole in the waist circle of the second circular foundation plate; 3. The reference pin hole of the second circular foundation plate; 4. The central axis; 5. The first circular Base plate; 6. Datum pin hole of the first circular base plate; 7. Waist hole of the first circular base plate; 8. Hole system of the first circular base plate; 9. Positioning pin of the first step; 10. Second Step positioning pin; 11, the first V-shaped block; 12, the cuboid adjusting gauge block assembly; 13, the second V-shaped block.

具体实施方式Detailed ways

如图1、图2、图3、图4、图5所示,数控机床加工用角度偏转调整定位组件,包括第一V型块11、第二V型块13、第一阶梯定位销9、第二阶梯定位销10、长方体调整量块组合件12、第一圆形基础板5和第二圆形基础板1,第一阶梯定位销9与第一V型块11配合,第二阶梯定位销10与第二V型块13配合,长方体调整量块组合件12使用时位于第一V型块11和第二V型块13之间,第二圆形基础板1具有伸出的中心轴4,第二圆形基础板1上具有位于同心圆上的24个均布的第二圆形基础板基准销孔3,第二圆形基础板1上具有四个位于同心圆上的均布的第二圆形基础板腰圆沉头孔2,第二圆形基础板腰圆沉头孔2的同心圆直径小于24个第二圆形基础板基准销孔3的同心圆直径。第一圆形基础板5置于第二圆形基础板1上,第一圆形基础板5绕着第二圆形基础板1的中心轴4转动,第一圆形基础板的面积和第二圆形基础板相同。As shown in Fig. 1, Fig. 2, Fig. 3, Fig. 4 and Fig. 5, the angle deflection adjustment and positioning assembly for CNC machine tool processing includes a first V-shaped block 11, a second V-shaped block 13, a first stepped positioning pin 9, The second step positioning pin 10, the cuboid adjusting gauge block assembly 12, the first circular base plate 5 and the second circular base plate 1, the first step positioning pin 9 cooperates with the first V-shaped block 11, and the second step positioning The pin 10 cooperates with the second V-shaped block 13, and the cuboid adjusting gauge block assembly 12 is located between the first V-shaped block 11 and the second V-shaped block 13 during use, and the second circular base plate 1 has a protruding central axis 4. The second circular base plate 1 has 24 uniformly distributed second circular base plate reference pin holes 3 located on concentric circles, and the second circular base plate 1 has four uniformly distributed concentric circles. The second circular base plate waist countersunk hole 2, the concentric circle diameter of the second circular base plate waist countersunk hole 2 is smaller than the concentric circle diameter of the 24 second circular base plate reference pin holes 3. The first circular base plate 5 is placed on the second circular base plate 1, the first circular base plate 5 rotates around the central axis 4 of the second circular base plate 1, the area of the first circular base plate and the second circular base plate The two circular base plates are identical.

第一圆形基础板5上具有4个位于同心圆上的均布的第一圆形基础板基准销孔6和4个相同形状的第一圆形基础板腰圆孔7,4个第一圆形基础板基准销孔6的同心圆直径与24个第二圆形基础板基准销孔3的同心圆直径相等,每两个第一圆形基础板基准销孔6之间具有一个第一圆形基础板腰圆孔7,当一个第一圆形基础板基准销孔中心线与任意一个第二圆形基础板基准销孔中心线重合时,任意一个第一圆形基础板腰圆孔7内具有5个第二圆形基础板基准销孔3,第一阶梯定位销9与第一圆形基础板的基准销孔6适配,第二阶梯定位销10与第二圆形基础板基准销孔3、第一圆形基础板腰圆孔7适配。On the first circular base plate 5, there are 4 uniformly distributed first circular base plate reference pin holes 6 and 4 first circular base plate waist holes 7 of the same shape on the concentric circle, and 4 first The diameter of the concentric circles of the circular base plate reference pin holes 6 is equal to the diameter of the concentric circles of the 24 second circular base plate reference pin holes 3, and there is a first between every two first circular base plate reference pin holes 6. Round base plate waist hole 7, when the center line of the reference pin hole of a first circular base plate coincides with the center line of the reference pin hole of any second circular base plate, any one of the first circular base plate waist round holes There are five reference pin holes 3 of the second circular base plate in 7, the first stepped positioning pin 9 is adapted to the reference pin hole 6 of the first circular base plate, and the second stepped positioning pin 10 is matched with the second circular base plate The datum pin hole 3 and the waist round hole 7 of the first circular base plate are adapted.

长方体调整量块组合件可以根据需要制作或购买。The cuboid adjusting gauge block assembly can be made or purchased as required.

第一圆形基础板5还设置有螺纹孔和销孔组成的孔系,为便于操作,第一圆形基础板边缘可设置有手握的把手。The first circular base plate 5 is also provided with a hole system consisting of threaded holes and pin holes. For ease of operation, a handle can be provided on the edge of the first circular base plate.

第二圆形基础板1可设置有与第一圆形基础板相同的孔系。The second circular base plate 1 may be provided with the same hole system as the first circular base plate.

图5所示为角度偏转调整47.5°,由公式从而调整量块的总长,对于小于30°或大于60°的角度,调节不便,则可以两块圆形基础板圆周错角,将第一圆形基础板转动15°的倍数,通过增加或减少15°(30°)的方法,让得到的等腰三角形在可调节的范围,从而达到任意角度的调节,图6、图7所示分别为73.5°和17.5°的角度偏转调整,分别转化为43.5°和47.5°进行调整,角度偏转调整好后,用内六角螺钉将第一圆形基础板紧固在第二圆形基础板上。Figure 5 shows an angular deflection adjustment of 47.5°, given by the formula In order to adjust the total length of the gauge block, if the angle is less than 30° or greater than 60°, it is inconvenient to adjust, then you can rotate the first circular base plate at a multiple of 15° by increasing or decreasing The method of 15° (30°) makes the obtained isosceles triangle within the adjustable range, so as to achieve the adjustment of any angle. The angle deflection adjustments of 73.5° and 17.5° shown in Fig. 6 and Fig. 7 are converted into 43.5° and 47.5° are adjusted, and after the angle deflection is adjusted, fasten the first circular base plate to the second circular base plate with hexagon socket head screws.

本发明一种数控机床加工用角度偏转调整定位组件定位精度高,操作方便,在进行加工时,可以对该回转型组合夹具进行任意角度的变换,可满足复杂零件任意空间角度的加工,解决了该类零件的加工困难问题,此种调整方法结合数控机床加工可以实现角度的顺时针、逆时针的位置精度调整,从而完成数控机床在同一平面内角度偏转的高精度定位以及加工,保证加工精度,降低制作成本,从而实现柔性加工制造。The invention provides an angle deflection adjustment and positioning assembly for CNC machine tool processing with high positioning accuracy and convenient operation. During processing, the rotary combined fixture can be transformed at any angle, which can meet the processing of complex parts at any spatial angle, and solve the problem of The processing of such parts is difficult. This adjustment method combined with CNC machine tool processing can realize the clockwise and counterclockwise position accuracy adjustment of the angle, so as to complete the high-precision positioning and processing of the angular deflection of the CNC machine tool in the same plane, and ensure the processing accuracy. , to reduce the production cost, thereby realizing flexible processing and manufacturing.

Claims (4)

1.一种数控机床加工用角度偏转调整定位组件,其特征在于:其包括第一V型块、第二V型块、第一阶梯定位销、第二阶梯定位销、长方体调整量块组合件、第一圆形基础板和第二圆形基础板,所述的第一阶梯定位销与第一V型块配合,所述的第二阶梯定位销与第二V型块配合,所述的长方体调整量块组合件使用时位于第一V型块和第二V型块之间,所述的第二圆形基础板具有伸出的中心轴,所述的第一圆形基础板置于第二圆形基础板上,所述的第一圆形基础板绕着第二圆形基础板的中心轴转动,所述的第二圆形基础板上设置有位于同心圆上的24个均布的第二圆形基础板基准销孔,所述的第一圆形基础板上设置有4个位于同心圆上的均布的第一圆形基础板基准销孔和4个相同形状的第一圆形基础板腰圆孔,4个第一圆形基础板基准销孔的同心圆直径与24个第二圆形基础板基准销孔的同心圆直径相等,每两个所述的第一圆形基础板基准销孔之间具有一个第一圆形基础板腰圆孔,当一个所述的第一圆形基础板基准销孔中心线与任意一个第二圆形基础板基准销孔中心线重合时,任意一个所述的第一圆形基础板腰圆孔内具有5个第二圆形基础板基准销孔,所述的第一阶梯定位销与第一圆形基础板基准销孔适配,所述的第二阶梯定位销与第二圆形基础板基准销孔、第一圆形基础板腰圆孔适配。1. An angle deflection adjustment positioning assembly for CNC machine tool processing, characterized in that: it comprises a first V-shaped block, a second V-shaped block, a first step positioning pin, a second step positioning pin, and a cuboid adjusting gauge block assembly , the first circular base plate and the second circular base plate, the first stepped positioning pin is matched with the first V-shaped block, the second stepped positioning pin is matched with the second V-shaped block, the described When the cuboid adjusting block assembly is used, it is located between the first V-shaped block and the second V-shaped block. The second circular base plate has a protruding central axis, and the first circular base plate is placed on the On the second circular base plate, the first circular base plate rotates around the central axis of the second circular base plate, and the second circular base plate is provided with 24 concentric circles The second circular base plate datum pin holes of cloth, the first circular base plate is provided with 4 uniformly distributed first circular base plate datum pin holes on concentric circles and 4 first circular base plate datum pin holes of the same shape One circular base plate waist circle hole, the concentric circle diameters of the 4 first circular base plate reference pin holes are equal to the concentric circle diameters of the 24 second circular base plate reference pin holes, and each of the two first There is a first circular base plate waist round hole between the reference pin holes of the circular base plate. When the lines coincide, there are five second circular base plate reference pin holes in any one of the first circular base plate waist holes, and the first stepped positioning pin and the first circular base plate reference pin hole Adaptation, the second stepped positioning pin is adapted to the reference pin hole of the second circular base plate and the waist hole of the first circular base plate. 2.根据权利要求1所述的一种数控机床加工用角度偏转调整定位组件,其特征在于:所述的第二圆形基础板上设置有四个位于同心圆上的均布的第二圆形基础板腰圆沉头孔,第二圆形基础板腰圆沉头孔的同心圆直径小于24个第二圆形基础板基准销孔的同心圆直径。2. The angular deflection adjustment and positioning assembly for CNC machine tool processing according to claim 1, characterized in that: the second circular base plate is provided with four evenly distributed second circles located on concentric circles The diameter of the concentric circles of the waist countersinks of the second circular foundation plate is smaller than the diameters of the 24 reference pin holes of the second circular foundation plate. 3.根据权利要求1或2所述的一种数控机床加工用角度偏转调整定位组件,其特征在于:所述的第一圆形基础板的面积和第二圆形基础板相同,第一圆形基础板还设置有螺纹孔和销孔组成的孔系。3. The angular deflection adjustment positioning assembly for CNC machine tool processing according to claim 1 or 2, characterized in that: the area of the first circular base plate is the same as that of the second circular base plate, and the first circular base plate The shaped base plate is also provided with a hole system consisting of threaded holes and pin holes. 4.根据权利要求3所述的一种数控机床加工用角度偏转调整定位组件,其特征在于:所述的第一圆形基础板边缘还设置有手握的把手。4 . The angle deflection adjustment and positioning assembly for CNC machine tool processing according to claim 3 , wherein a hand grip is provided on the edge of the first circular base plate.
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