Disclosure of Invention
Therefore, a method for manufacturing an electric network for an insect trap and the insect trap need to be provided, so as to solve the problems that the electric network for the insect trap produced in the prior art is complex in production process, electrode wires of the electric network are easily connected incorrectly, the rate of finished products is low, and the electric network manufactured by the method is poor in electric shock effect.
In order to achieve the above object, the inventor provides a method for manufacturing an electric grid for an insect trap, the method comprising the following steps:
s1, manufacturing an annular positioning model:
selecting two circular plates, arranging N through holes at preset intervals along the outer circumferences of the circular plates, wherein N is an even number greater than 0, arranging the two circular plates up and down, and detachably fixing the two circular plates through connecting pieces to enable the through holes on the two circular plates to correspond up and down;
s2, manufacturing an annular power grid level:
the number of N/2 electric straight rods is selected for the first time, the electric straight rods are inserted into through holes corresponding to the upper part and the lower part of two circular plates, one through hole is arranged between every two adjacent electric straight rods, and the upper ends of the electric straight rods are connected in series through a lead to serve as one electrode of an annular power grid;
selecting N/2 of electric straight rods for the second time, inserting the electric straight rods into the rest through holes, and connecting the upper ends of the electric straight rods in series by using a lead to serve as the other electrode of the annular power grid;
s3, packaging the electrodes of the annular power grid:
the upper end of the electric straight rod is encapsulated in a mould by using an injection molding material, and a power grid seat formed by the injection molding material embeds a lead connected with the electric straight rod in series;
s4, removing the annular positioning model:
and after the injection molding material is cooled and solidified, removing the annular positioning model to obtain the annular power grid.
Further, the length difference of the electric straight rod selected twice is 3-7mm, and the electric straight rod inserted into the through hole for the second time is kept flush with the bottom end face of the electric straight rod inserted into the through hole for the first time.
Furthermore, at least two positioning grooves are formed in the corresponding positions of the two circular plates, the positioning grooves are uniformly distributed on the circular plates, and the upper end and the lower end of the connecting piece are respectively inserted into the positioning grooves of the two circular plates so as to fix the relative positions of the two circular plates.
Further, the two circular plates selected in step S1 are identical in size, the two circular plates are completely overlapped and stacked, and a drilling tool is used to simultaneously open through holes along the outer circumferences of the circular plates at a predetermined interval.
Further, the preset distance is 2-10 mm.
Further, in step S3, the present invention includes an embedding section of the series electric straight rod and a lead section for connecting an external power source.
Further, in step S3, the present invention provides an attractant placing through hole in the center of the power grid base formed by the injection molding material.
Further, in step S3, the invention further glues two bolts to the grid base formed by the injection molding material.
Further, the injection molding material is epoxy resin.
Furthermore, the electric straight rod is made of stainless steel, copper, iron, aluminum or aluminum alloy.
The inventor also provides an insect trap, which comprises an annular power grid, wherein the annular power grid is manufactured by adopting the manufacturing method of the annular power grid.
Different from the prior art, the technical scheme has the following advantages: the manufacturing method is used for producing the annular power grid, the annular power grid has stronger applicability relative to a grid-shaped power grid, in the method, an annular positioning model is firstly manufactured, the annular positioning model is composed of an upper circular plate and a lower circular plate which are fixed by a connecting piece, through holes on the outer circumferences of the two circular plates are vertically corresponding, then electrode rods are inserted into the through holes for fixation, under the limit of the two through holes of the upper circular plate and the lower circular plate, each electrode rod is kept vertical to the circular plate, the intervals of the adjacent electrode rods are the same and parallel to each other, so as to ensure the uniform distribution of the electrode rods of the annular power grid, the manufactured annular power grid has excellent discharge effect, in addition, the electrode rods of a positive electrode and a negative electrode are spliced in two steps, the electrode rods are more conveniently connected in series by a lead, the condition that the leads of the two electrodes are connected in a wrong way basically can not occur, the production efficiency is higher, and then the lead of the electrode is injected and packaged to embed and protect the lead of the electrode rods connected in series, and finally, the annular positioning model is removed to obtain the annular power grid, and the annular power grid production method is simple in manufacture, clear in flow, high in production efficiency and good in quality.
Detailed Description
To explain technical contents, structural features, and objects and effects of the technical solutions in detail, the following detailed description is given with reference to the accompanying drawings in conjunction with the embodiments.
Referring to fig. 1, the present invention provides a method for manufacturing an electric grid for an insect trap, the method comprising the following steps:
referring to fig. 2 to 5, fig. 2 to 5 are schematic diagrams illustrating a state change of a manufacturing process of the ring grid 500 by using the method for manufacturing the ring grid shown in fig. 1.
As shown in fig. 2. Step S1, manufacturing an annular positioning model 100, where the annular positioning model 100 is used as an installation positioning mold for the electric straight rod 210, so that the electric straight rod 210 can be arranged along an angle preset by a manufacturer.
The specific manufacturing process of the annular positioning model 100 is as follows: two circular plates 110 are selected, N through holes 111 are formed along the outer circumference of the circular plates 110 at preset intervals, wherein N is an even number greater than 0, the two circular plates are vertically arranged and detachably fixed through a connecting piece 130, and the through holes 111 on the two circular plates 110 vertically correspond to each other. In the manufacturing process, the two circular plates 110 may have the same or different sizes, and a manufacturer only needs to ensure that the through holes formed in the outer circumferences of the two circular plates 110 arranged up and down correspond to each other up and down, and at this time, a straight line perpendicular to the upper and lower circular plate surfaces can be determined through the two through holes 111, so that the setting angle of the electric straight rod 210 inserted into the through holes 111 is determined, and the two circular plates 110 are detachably fixed by the connecting piece 130, which is convenient for the disassembly and assembly of the annular positioning mold after the annular power grid 500 is manufactured. The distance between the positive and negative electric straight bars 210 adjacent to the ring-shaped power grid, that is, the width of the electric insect inlet channel of the ring-shaped power grid 500, can be adjusted by adjusting the preset distance between the adjacent through holes 111, the length (width) of the electric insect inlet channel is determined by the length of the electric straight bars 210, and preferably, the preset distance can be 2-10 mm. The size of the cross section of the ring grid 500 can be determined by determining the radius of the ring through the distance from the through hole 111 of the outer circumference to the center of the circular plate 110, thereby determining the size of the ring grid. Specifically, the number of the through holes 111 is N, and N is an even number greater than 0, because the ring grid has a positive pole and a negative pole, one positive pole straight pole 210 must be adjacent to the negative pole straight pole 210, and therefore the number of the through holes 111 for inserting the positive pole straight poles 210 must be an even number. As shown in fig. 1 to fig. 5, the number of the through holes 111 in the present embodiment is 28, that is, 14 electric straight bars 210 can be plugged as one electrode of the ring grid 500, and the other 14 electric straight bars are the other electrodes of the ring grid 500. Therefore, the arrangement of the annular positioning model 100 in the invention can not only control the width of the insect inlet channel of the annular power grid 500, the specific width can be selected and determined according to the body sizes and electric shock voltages of different types of insects, but also ensure that the electric straight rods 210 are vertically arranged, the adjacent electric straight rods 210 are parallel to each other, and the size of the annular cross section of the annular power grid 500 can be controlled, thereby playing a role in simplifying the manufacturing difficulty of the annular power grid.
As shown in fig. 3 and 4. And step S2, manufacturing the ring-shaped power grid electrode 200, wherein the electrode of the ring-shaped power grid 500 is used as an important component of the ring-shaped power grid 500, and normal electric shock killing work of insects can be carried out only by matching the positive electrode with the negative electrode.
Specifically, the manufacturing process of the electrode of the ring grid 500 is as follows: the number of the electric straight rods 210 is N/2 for the first time, the electric straight rods 210 are inserted into the through holes 111 corresponding to the upper and lower parts of the two circular plates 110, one through hole 111 is arranged between every two adjacent electric straight rods 210, and the upper ends of the electric straight rods 210 are connected in series through the conducting wires 220 to serve as one electrode of the ring-shaped power grid 500. The electric straight rods 210 are inserted into the through holes 111 corresponding to the upper and lower parts of the two circular plates 110 to play a role in positioning the electric straight rods 210, so that the arrangement direction of the electric straight rods 210 is unique and determined, the position relation among all the inserted electric straight rods 210 is determined, because the upper ends of the electric straight rods 210 inserted for the first time are connected in series to act on one electrode of the annular power grid 500, the electrode can be used as a positive electrode or a negative electrode, one through hole 111 position is arranged between the electric straight rods 210 inserted for the first time at intervals, the other electrode electric straight rods 210 are fixed, N/2 number of electric straight rods 210 are selected for the second time, the electric straight rods 210 are inserted into the rest through holes 111, and the upper ends of the electric straight rods 210 are connected in series to serve as the other electrode of the annular power grid 500 by using the lead 220, so that the manufacture of the electrodes of the annular power grid is completed. By using the electrode manufacturing method, the electric straight rods 210 of the positive and negative electrodes are arranged twice, so that the upper ends of the electric straight rods 210 which are inserted for the first time are connected in series by only one wire 220 to complete the manufacturing of one electrode, and after the electric straight rods 210 are inserted for the second time, the electric straight rods 210 which are fixed with the wires 220 are connected in series by only one other wire 220 to serve as the other electrode, so that when the electric straight rods 210 are connected in series by the wires 220, the series connection error of the wires 220 can not occur completely, the positive and negative electric straight rods 210 are prevented from being connected in series, the produced annular power grid can not be used at all, and the production efficiency and the yield are further provided.
As shown in fig. 5. Step S3, packaging the ring-shaped grid electrode 200, where the packaging of the ring-shaped grid electrode is mainly a grid base where the ring-shaped grid 500 is injection molded through an injection molding process, and the grid base, on one hand, embeds the wires 220 of the electric straight bars 210 connected in series inside the base to protect the wires 220 and prevent the wires 220 from being disconnected, and, on the other hand, fixes the electric straight bars 210 inserted into the through holes 111, so that the positions of the electric levels 200 of the ring-shaped grid remain fixed after the ring-shaped positioning model 100 is removed.
Specifically, the packaging process of the ring grid electrode 200 is as follows: the upper end of the electric straight rod 210 is encapsulated in a mould by using injection molding materials, the electric network base 300 formed by the injection molding materials embeds the lead 220 connected with the electric straight rod 210 in series, and the insulation withstand voltage of the injection molding materials is 0-30KV/mm2. Further, the injection molding material in the present embodiment is epoxy resin or rubber.
And S4, removing the annular positioning model 100, and removing the annular positioning model 100 to obtain the annular power grid 500 after the injection molding material is cooled and solidified.
The invention relates to a method for producing an annular electric network, which is characterized in that the annular electric network has stronger applicability relative to a grid-shaped electric network, the method comprises the steps of firstly producing an annular positioning model, wherein the annular positioning model is composed of an upper circular plate and a lower circular plate which are fixed by a connecting piece, the outer circumferential through holes of the two circular plates are vertically corresponding, then inserting electric straight rods into the through holes for fixing, each electric straight rod is vertical to the circular plates under the limit of the upper through hole and the lower through hole, the adjacent electric straight rods are parallel to each other with the same space, the structure is clear, the electrode discharging effect is good, the electric straight rods of a positive electrode and a negative electrode are separately inserted and connected with a lead in series, the condition that the leads of the two electrodes are connected in series cannot be wrong, the production efficiency is higher, then carrying out electrode injection molding and packaging to embed the lead of the series electric straight rods for protection, and finally removing the annular positioning model to obtain the annular electric network The process is clear, and the production efficiency of the annular power grid is high, and the quality is good.
Please refer to fig. 4. Further, in the embodiment, the lengths of the electric straight rods 210 selected twice in the invention are different by 3-7mm, and the electric straight rods 210 inserted into the through holes 111 for the second time are kept flush with the bottom end surfaces of the electric straight rods 210 inserted into the through holes 111 for the first time. In this embodiment, if the electric straight rod 210 inserted for the first time is a positive electrode of the ring grid 500 and the electromagnetic rod inserted for the second time is a negative electrode, the height of the top of the electric straight rod 210 in the positive and negative electrodes is 3-7mm, so that after the electric straight rods 210 of the two electrodes are connected in series by the wires 220, the two stages of electric straight rods 210 of the ring grid 500 can be ensured not to contact with each other, so as to ensure the insulation therebetween. Preferably, the lengths of the electric straight rods 210 selected twice are different by 5mm, so that the insulation between the positive and negative power grids can be well ensured.
Referring to fig. 1, in the present embodiment, at least two positioning grooves 112 are formed in corresponding positions of the two circular plates 110, the positioning grooves 112 are uniformly distributed on the circular plates 110, and the upper and lower ends of the connecting member 130 are respectively inserted into the positioning grooves 112 of the two circular plates 110 to fix the relative positions of the two circular plates 110. The positioning groove 112 is arranged to facilitate the positioning and dismounting between the upper circular plate 110 and the lower circular plate 110, the connecting member 130 is respectively inserted into the positioning groove 112 to assemble the annular positioning model 100, and the detachable connection mode of plugging is adopted to facilitate the mounting and dismounting of the positioning model after the annular power grid 500 is used, so that the mounting and dismounting are simple and convenient.
Further, the present embodiment relates to a method for synchronously processing two circular plates 110 to form an outer circumferential through hole 111, and specifically, the two circular plates 110 selected in step S1 have the same size, the two circular plates 110 are completely overlapped and stacked, and a drilling tool is used to simultaneously form through holes 111 along the outer circumference of the circular plates 110 at a predetermined interval, so that the processing efficiency of the through hole 111 is higher by adopting the processing method, and the time for manufacturing the ring grid 500 is further saved.
Please refer to fig. 3 to 5. Further, in the present embodiment, in step S3, the lead 220 includes an embedding section 221 connected in series with the electric straight bar 210 and a lead section 222 for connecting an external power source, and the lead section 222 uses a high voltage lead with a voltage withstanding of 1-30 KV. The embedded section 221 mainly refers to a portion of the conducting wire 220 connected in series with the electric straight rod 210, and is embedded to protect the series conducting wire 220. The lead section 222 is mainly used for connecting the positive electrode and the negative electrode of an external power supply, so that the circuit is communicated, and the insect trap is conveniently installed in the insect trap for electrically shocking and killing insects.
Please refer to fig. 5. Further, in the present embodiment, in step S3, the power grid base 300 formed by injection molding material has an attractant placing through hole 310 at the center. The attractant mounting through-hole 310 is mainly used for facilitating the mounting and replacement of the attractant. In some embodiments, the two circular plates 110 are further provided with a central hole 113, and a mold for electrode packaging of the ring-shaped power grid 500 has a protrusion for injection molding the attractant placing through hole 310, so that the circular plate 110 of the ring-shaped positioning model 100 provided with the central hole 113 can be matched with the protrusion of the injection mold to facilitate the positioning of the attractant placing through hole 310 and the matching of the ring-shaped positioning model 100 with the injection mold.
As shown in fig. 5. Further, in this embodiment, in step S3, two bolts are glued to the grid base 300 formed by the injection molding material. The arrangement of the bolts is mainly used for being matched and fixed with an insect inlet box of the insect trap, so that the annular power grid 500 can be conveniently fixed and used.
Further, in the present embodiment, the electric straight rod 210 is made of stainless steel, copper, iron, aluminum, or an aluminum alloy. As for the conductive material, each material has different conductive performance, and is respectively silver, copper and aluminum according to the arrangement of the heat conductivity from high to low. However, the electrical straight bar 210 is too expensive if silver is used. The current commonly used electric straight rod 210 is made of copper and aluminum alloy, and the copper and the aluminum alloy have the advantages and the disadvantages respectively. Copper has conductive properties, but is expensive, difficult to process, heavy and prone to oxidation. Pure aluminum is too soft to be used directly. The preferred electric straight rod 210 is made of aluminum alloy, which can provide enough hardness, and has low cost, light weight and good electric conductivity.
The invention also provides an insect trap which comprises an annular power grid 500, wherein the annular power grid 500 is manufactured by adopting the manufacturing method of the annular power grid.
It should be noted that, although the above embodiments have been described herein, the invention is not limited thereto. Therefore, based on the innovative concepts of the present invention, the technical solutions of the present invention can be directly or indirectly applied to other related technical fields by making changes and modifications to the embodiments described herein, or by using equivalent structures or equivalent processes performed in the content of the present specification and the attached drawings, which are included in the scope of the present invention.