CN108811804A - A kind of Horizontal straw crushing hydrolysis set composite - Google Patents

A kind of Horizontal straw crushing hydrolysis set composite Download PDF

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Publication number
CN108811804A
CN108811804A CN201811046542.7A CN201811046542A CN108811804A CN 108811804 A CN108811804 A CN 108811804A CN 201811046542 A CN201811046542 A CN 201811046542A CN 108811804 A CN108811804 A CN 108811804A
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CN
China
Prior art keywords
hydrolysis
stirring
module
moving knife
cabinet
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Pending
Application number
CN201811046542.7A
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Chinese (zh)
Inventor
魏炜
孙舶洋
潘俊
张晋
谭帅晨
皮尧
王迪
孙慧智
马振林
赵芷玉
陈令薇
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Shenyang Jianzhu University
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Shenyang Jianzhu University
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Priority to CN201811046542.7A priority Critical patent/CN108811804A/en
Publication of CN108811804A publication Critical patent/CN108811804A/en
Pending legal-status Critical Current

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    • AHUMAN NECESSITIES
    • A01AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
    • A01FPROCESSING OF HARVESTED PRODUCE; HAY OR STRAW PRESSES; DEVICES FOR STORING AGRICULTURAL OR HORTICULTURAL PRODUCE
    • A01F29/00Cutting apparatus specially adapted for cutting hay, straw or the like
    • A01F29/06Cutting apparatus specially adapted for cutting hay, straw or the like having rotating knives with their cutting edges on a cylinder surface, e.g. of the helical-type
    • AHUMAN NECESSITIES
    • A01AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
    • A01FPROCESSING OF HARVESTED PRODUCE; HAY OR STRAW PRESSES; DEVICES FOR STORING AGRICULTURAL OR HORTICULTURAL PRODUCE
    • A01F29/00Cutting apparatus specially adapted for cutting hay, straw or the like
    • A01F29/09Details
    • A01F29/10Feeding devices
    • CCHEMISTRY; METALLURGY
    • C12BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
    • C12MAPPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
    • C12M21/00Bioreactors or fermenters specially adapted for specific uses
    • C12M21/18Apparatus specially designed for the use of free, immobilized or carrier-bound enzymes
    • CCHEMISTRY; METALLURGY
    • C12BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
    • C12MAPPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
    • C12M45/00Means for pre-treatment of biological substances
    • C12M45/02Means for pre-treatment of biological substances by mechanical forces; Stirring; Trituration; Comminuting

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  • Life Sciences & Earth Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Organic Chemistry (AREA)
  • Chemical & Material Sciences (AREA)
  • Bioinformatics & Cheminformatics (AREA)
  • Zoology (AREA)
  • Wood Science & Technology (AREA)
  • Genetics & Genomics (AREA)
  • Sustainable Development (AREA)
  • Microbiology (AREA)
  • Biotechnology (AREA)
  • Biomedical Technology (AREA)
  • Molecular Biology (AREA)
  • Biochemistry (AREA)
  • General Engineering & Computer Science (AREA)
  • General Health & Medical Sciences (AREA)
  • Environmental Sciences (AREA)
  • Mechanical Engineering (AREA)
  • Processing Of Solid Wastes (AREA)

Abstract

The invention discloses a kind of Horizontal straws to crush hydrolysis set composite mainly by the feed module that feeds intake, crushing and screening module, the stirring hydrolysis big module composition of module three, pass through the mutual synergistic effect of three big modules, the feeding port end for the feed module that feeds intake is equipped with striker plate, it can prevent broken stalk particle from falling to spray from feeding port, outside is equipped with soundproof plate, it can absorb and reduce cabinet vibration and noise, the moving knife cutter hub and stationary knife material of crushing and screening module use high chromium tool steel, and durability and hardness are high.Whole device is controlled by the pulverized size to stalk partial size, is used Horizontal stirring principle and is carried out mixed hydrolysis, is controlled while being sufficiently stirred to hydrolysis temperature, and the hydrolysis rate for promoting stalk particle is facilitated.

Description

A kind of Horizontal straw crushing hydrolysis set composite
Technical field
The present invention relates to the hydraulic jump formula artificial floating island field in artificial floating island processing water environment, in particular to a kind of horizontal straw Stalk crushes hydrolysis set composite.
Background technique
China is an agricultural production big country, there is stalk resource abundant, and annual stalk yield is about 8.42 hundred million tons, rice Careless stalk accounts for 26.37%, and corn stover accounts for 21.67%, and cotton stalk accounts for 4.45%, and rape stalk accounts for 3.88%, wheat stalk Account for 17.36%.The main component of stalk is cellulose, if by adding enzyme or diluted acid is hydrolyzed into various glucose and more Sugar, then its fermentation are that various alcohols are burnt use.Compared with traditional directly burning processing and combustion of fossil fuel, the life The substance energy have it is renewable, without transport energy consumption, without granule dust pollution, the good environmental effect such as CO2 emissions are small, It is increasingly subject to the attention in relation to environmental protection administration.But the current existing stalk hydrolysis device system perfect there is no set of system, And low output, treatment effect are undesirable.Its reason has two:It is that stalk is crushed before being hydrolyzed first Processing, the granular size of crushing determine the hydrolysis effect in later period, and the particle size that existing disintegrating apparatus crushes is simultaneously uneven, So that later period hydrolysing step is insufficient.Followed by stalk hydrolysis is influenced by many factors such as temperature and mixings time, and state Interior hydrolysis device is mostly vertical mixing hydrolysis device, and vertical stirring device is to the stirring that feeds intake and insufficient, so that enzyme and dilute Acid cannot be mixed sufficiently with stalk, along with existing agitating device seldom has the function of Heat preservation etc., so that enzyme and dilute Optimum response state is not achieved when reaction is hydrolyzed for acid, again such that hydrolysis effect is undesirable.And it will crush and hydrolyze Two processes are split into two parts and individually do, and will cause the unnecessary wasting of resources.Summing up the above two o'clock is that alcohols is caused to produce Measure the main reason for low.
Summary of the invention
In order to solve the above technical problems, the object of the present invention is to provide a kind of Horizontal straws to crush hydrolysis set composite, tool Body technique scheme is as follows:
A kind of Horizontal straw crushing hydrolysis set composite, it is characterised in that:Including by the feed module that feeds intake, grinding screen modeling Block, the stirring hydrolysis big module composition of module three, pass through the mutual synergistic effect of three big modules.
A kind of Horizontal straw crushes hydrolysis set composite, preferred embodiment be it is described feed intake feed module by into Material mouth, striker plate, soundproof plate composition, feed inlet are located at the top for the feed module that entirely feeds intake;
The striker plate is located at feed inlet end, for preventing smashed stalk particle from falling to spray from feed inlet;
The soundproof plate is located at the outside of entire module.
A kind of Horizontal straw crushes hydrolysis set composite, and preferred embodiment is the crushing and screening module by moving Swivel axis, stationary knife, moving knife cutter hub, strainer composition;
Moving knife shaft is located at the cabinet center of entire crushing and screening module.Two are terminated with bearing and pass through entire cabinet, and one Portion is connected to belt pulley outside the enclosure at end;
Belt pulley is connected by belt with motor.The moving knife cutter hub is located in moving knife shaft, in moving knife cutter hub Heart line is overlapped with moving knife shaft axis;
The stationary knife is located at both ends outside moving knife cutter hub, and stationary knife edge is affixed with moving knife cutter hub edge;
The strainer is located at below moving knife cutter hub, is affixed with moving knife cutter hub lower half portion, and strainer both ends are connected with stationary knife, It is mutually screwed together by bolt.
A kind of Horizontal straw crushes hydrolysis set composite, and preferred embodiment is that the stirring hydrolyzes module by connecing Hopper, Horizontal stirring cabinet, stirring shaft, helical form stirring blade, biological enzyme diluted acid add mouth, discharge port composition;
Receiving hopper is located at the lower section of strainer, enters stirred box body through the garbled stalk particle of strainer for accepting conveying;
The Horizontal stirring cabinet is located at below receiving hopper, and cabinet is that metal inner surface, heating insulation layer, metal outer wall are tight The three-decker of closely connected conjunction;
The heating insulation layer between metal inner surface and metal outer wall, by heating metal pipe and polyurethane heat-insulation outside Shell composition;
The serpentine-like complications of the heating metal pipe are arranged on the outside of metal inner surface, and electric heating or liquid heat transfer side can be used Formula heats box house;
The polyurethane heat-insulation shell is located at the outside of heating metal pipe and is closely affixed with it, prevents temperature from dissipating outward It loses;
The metal outer wall is located at outside entire cabinet, and lower end is connected with fixed bracket.The stirring shaft is located at The center of stirred box body, two are terminated with bearing and pass through entire cabinet, and portion is connected to belt pulley outside the enclosure for one end;
Belt pulley is connected by belt with motor;
The helical form stirring blade is located on stirring shaft;
The biological enzyme diluted acid adds mouth and is located at Horizontal stirring cabinet top, receiving hopper side;
Feeding port lower end is communicated with box house, and upper end is equipped with sealing lid;
The discharge port is located at Horizontal stirring cabinet side lower part, and upper end is equally communicated with box house, and lower end is equipped with envelope Lid.
A kind of Horizontal straw crushes hydrolysis set composite, and preferred embodiment is the moving knife cutter hub and stationary knife material Using high chromium tool steel.
A kind of Horizontal straw crushes hydrolysis set composite, and preferred embodiment is can variety classes according to actual needs Stalk select different-grain diameter strainer.
A kind of Horizontal straw crushes hydrolysis set composite, and preferred embodiment is that the acoustical panel selects polyester Fiber.
A kind of Horizontal straw crushes hydrolysis set composite, and preferred embodiment is the metal tube material selection red copper Pipe.
A kind of Horizontal straw crushes hydrolysis set composite, and preferred embodiment is that the helical form stirring blade is entire In rotation spiral camber, axis of rotation and the stirring shaft axle center of curved surface coincide blade shape.
Beneficial effects of the present invention:Whole device is controlled by the pulverized size to stalk partial size, is used horizontal Stirring theory carries out mixed hydrolysis, is controlled while being sufficiently stirred to hydrolysis temperature, helps to promote stalk particle Hydrolysis rate.For the present invention convenient for batch production, powder particle diameter is controllable, and hydrolysis efficiency is high, long service life, and performance is stablized, and uses Updating maintenance is convenient in modularized design, and there are no pollution to the environment, application easy to spread.Therefore had using this structure significant Economic benefit.
Detailed description of the invention
Fig. 1 is that a kind of Horizontal straw crushes hydrolysis set composite structural schematic diagram;
Fig. 2 is that a kind of Horizontal straw crushes hydrolysis set composite cross-sectional view;
Fig. 3 is heating and thermal insulation schematic diagram of a layer structure.
In figure, 1, feed inlet 2, striker plate 3, soundproof plate 4, moving knife shaft 5, stationary knife 6, moving knife cutter hub 7, strainer 8, receiving hopper 9, Horizontal stirring cabinet 10, discharge port 11, stirring shaft 12, motor 13, belt 14, fixed bracket 15, Universal pulley 16, life Object enzyme diluted acid adds mouth 17, belt pulley 18, helical form stirring blade 19, metal inner surface 20, heating insulation layer 21, metal outer wall 22, heating metal pipe 23, polyurethane heat-insulation shell.
Specific embodiment
A kind of Horizontal straw crushes hydrolysis set composite as shown in Figs. 1-3, including by the feed module that feeds intake, grinding screen modeling Block, the stirring hydrolysis big module composition of module three, pass through the mutual synergistic effect of three big modules.
The feed module that feeds intake is made of feed inlet 1, striker plate 2, soundproof plate 3, feed inlet 1 be located at entirely feed intake into Expect the top of module;
The striker plate 2 is located at feed inlet end, for preventing smashed stalk particle from falling to spray from feed inlet 2;
The soundproof plate 3 is located at the outside of entire module.
The crushing and screening module is made of moving knife shaft 4, stationary knife 5, moving knife cutter hub 6, strainer 7;
Moving knife shaft 4 is located at the cabinet center of entire crushing and screening module.Two are terminated with bearing and pass through entire cabinet, and one Portion is connected to belt pulley 17 outside the enclosure at end;
Belt pulley 17 is connected by belt 13 with motor 12.The moving knife cutter hub 6 is located in moving knife shaft 4, moving knife The center line of cutter hub 6 is overlapped with 4 axis of moving knife shaft;
The stationary knife 5 is located at 6 outside both ends of moving knife cutter hub, and 5 edge of stationary knife is affixed with 6 edge of moving knife cutter hub;
The strainer 7 is located at 6 lower section of moving knife cutter hub, is affixed with 6 lower half portion of moving knife cutter hub, 7 both ends of strainer and stationary knife 5 It is connected, is mutually screwed together by bolt.
The stirring hydrolysis module is by receiving hopper 8, Horizontal stirring cabinet 9, stirring shaft 11, helical form stirring blade 18, biological enzyme diluted acid adds mouth 16, discharge port 10 forms;
Receiving hopper 8 is located at the lower section of strainer 7, enters agitator tank through the garbled stalk particle of strainer 7 for accepting conveying Body;
The Horizontal stirring cabinet 9 is located at 8 lower section of receiving hopper, and cabinet is metal inner surface 19, heating insulation layer 20, metal The three-decker that outer wall 21 fits closely;
The heating insulation layer 20 is between metal inner surface 19 and metal outer wall 21, by heating metal pipe 22 and poly- ammonia Ester lagging casing 23 forms;
The serpentine-like complications of heating metal pipe 22 are arranged in 19 outside of metal inner surface, and electric heating can be used or liquid passes Hot mode heats box house;
The polyurethane heat-insulation shell 23 is located at the outside of heating metal pipe 22 and is closely affixed with it, prevent temperature to It is outer to scatter and disappear;
The metal outer wall 21 is located at outside entire cabinet, and lower end is connected with fixed bracket 14.The stirring shaft 11 are located at the center of stirred box body, and two are terminated with bearing and pass through entire cabinet, and portion is connected to belt pulley 17 outside the enclosure for one end;
Belt pulley 17 is connected by belt 13 with motor 12;
The helical form stirring blade 18 is located on stirring shaft 11;
The biological enzyme diluted acid adds mouth 16 and is located at 9 top of Horizontal stirring cabinet, 8 side of receiving hopper;
Feeding port lower end is communicated with box house, and upper end is equipped with sealing lid;
The discharge port 10 is located at 9 side lower part of Horizontal stirring cabinet, and upper end is equally communicated with box house, and lower end is equipped with Seal lid.
The moving knife cutter hub 6 uses high chromium tool steel with 5 material of stationary knife.
Different types of stalk it can select the strainer 7 of different-grain diameter according to actual needs.
The 3 material selection polyester fiber of soundproof plate.
The metal tube material selection copper tube.
The entire blade shape of the helical form stirring blade 18 turns in rotation spiral camber, the axis of rotation of curved surface and stirring Axis axle center coincides.

Claims (9)

1. a kind of Horizontal straw crushes hydrolysis set composite, it is characterised in that:Including by the feed module that feeds intake, grinding screen modeling Block, the stirring hydrolysis big module composition of module three, pass through the mutual synergistic effect of three big modules.
2. a kind of Horizontal straw as described in claim 1 crushes hydrolysis set composite, it is characterised in that:The charging that feeds intake Module is made of feed inlet, striker plate, soundproof plate, and feed inlet is located at the top for the feed module that entirely feeds intake;
The striker plate is located at feed inlet end, for preventing smashed stalk particle from falling to spray from feed inlet;
The soundproof plate is located at the outside of entire module.
3. a kind of Horizontal straw as described in claim 1 crushes hydrolysis set composite, it is characterised in that:The crushing and screening Module is made of moving knife shaft, stationary knife, moving knife cutter hub, strainer;
Moving knife shaft is located at the cabinet center of entire crushing and screening module.Two are terminated with bearing and pass through entire cabinet, and one end exists Belt pulley is connected to outside cabinet;
Belt pulley is connected by belt with motor.The moving knife cutter hub is located in moving knife shaft, the center line of moving knife cutter hub It is overlapped with moving knife shaft axis;
The stationary knife is located at both ends outside moving knife cutter hub, and stationary knife edge is affixed with moving knife cutter hub edge;
The strainer is located at below moving knife cutter hub, is affixed with moving knife cutter hub lower half portion, strainer both ends are connected with stationary knife, pass through Bolt is mutually screwed together.
4. a kind of Horizontal straw as described in claim 1 crushes hydrolysis set composite, it is characterised in that:The stirring hydrolysis Module adds mouth, discharge port group by receiving hopper, Horizontal stirring cabinet, stirring shaft, helical form stirring blade, biological enzyme diluted acid At;
Receiving hopper is located at the lower section of strainer, enters stirred box body through the garbled stalk particle of strainer for accepting conveying;
The Horizontal stirring cabinet is located at below receiving hopper, and cabinet is metal inner surface, heating insulation layer, metal outer wall are closely pasted The three-decker of conjunction;
The heating insulation layer is between metal inner surface and metal outer wall, by heating metal pipe and polyurethane heat-insulation shell group At;
The serpentine-like complications of the heating metal pipe are arranged on the outside of metal inner surface, and electric heating or liquid heat transfer mode pair can be used Box house is heated;
The polyurethane heat-insulation shell is located at the outside of heating metal pipe and is closely affixed with it, and temperature is prevented to scatter and disappear outward;
The metal outer wall is located at outside entire cabinet, and lower end is connected with fixed bracket.The stirring shaft is located at stirring The center of cabinet, two are terminated with bearing and pass through entire cabinet, and portion is connected to belt pulley outside the enclosure for one end;
Belt pulley is connected by belt with motor;
The helical form stirring blade is located on stirring shaft;
The biological enzyme diluted acid adds mouth and is located at Horizontal stirring cabinet top, receiving hopper side;
Feeding port lower end is communicated with box house, and upper end is equipped with sealing lid;
The discharge port is located at Horizontal stirring cabinet side lower part, and upper end is equally communicated with box house, and lower end is equipped with seal closure Son.
5. a kind of Horizontal straw as described in claim 1 crushes hydrolysis set composite, it is characterised in that:The moving knife cutter hub with Stationary knife material uses high chromium tool steel.
6. a kind of Horizontal straw as described in claim 1 crushes hydrolysis set composite, it is characterised in that:It can be according to actual needs Different types of stalk selects the strainer of different-grain diameter.
7. a kind of Horizontal straw as described in claim 1 crushes hydrolysis set composite, it is characterised in that:The acoustical panel Select polyester fiber.
8. a kind of Horizontal straw as described in claim 1 crushes hydrolysis set composite, it is characterised in that:The metal tube material Select copper tube.
9. a kind of Horizontal straw as described in claim 1 crushes hydrolysis set composite, it is characterised in that:The helical form stirring In rotation spiral camber, axis of rotation and the stirring shaft axle center of curved surface coincide the entire blade shape of blade.
CN201811046542.7A 2018-09-08 2018-09-08 A kind of Horizontal straw crushing hydrolysis set composite Pending CN108811804A (en)

Priority Applications (1)

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CN201811046542.7A CN108811804A (en) 2018-09-08 2018-09-08 A kind of Horizontal straw crushing hydrolysis set composite

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201811046542.7A CN108811804A (en) 2018-09-08 2018-09-08 A kind of Horizontal straw crushing hydrolysis set composite

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CN108811804A true CN108811804A (en) 2018-11-16

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Publication number Priority date Publication date Assignee Title
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US20140109897A1 (en) * 2012-10-24 2014-04-24 Institute of Nuclear Energy Research, Atomic Energy Council, Executive Yuan, R.O.C. Apparatus for conutiously processing lignocellulosic material
CN204583384U (en) * 2015-03-29 2015-08-26 孟永江 A kind of multifunctional crusher
CN105170282A (en) * 2015-08-28 2015-12-23 岑立强 Mine crushing machine
CN205528502U (en) * 2016-03-20 2016-08-31 江苏绿方园生物科技有限公司 Device of agricultural wastes preparation fertilizer is handled to pyrohydrolysis
CN106076544A (en) * 2016-08-08 2016-11-09 东莞市歆科自动化科技有限公司 A kind of strong crusher
CN106810310A (en) * 2017-01-10 2017-06-09 江苏大学 A kind of organic fertilizer consersion unit and preparation method thereof
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Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101092639A (en) * 2006-06-19 2007-12-26 中国农业科学院麻类研究所 Method for degrading stalk of saccharified crops through biologic enzyme
US20140109897A1 (en) * 2012-10-24 2014-04-24 Institute of Nuclear Energy Research, Atomic Energy Council, Executive Yuan, R.O.C. Apparatus for conutiously processing lignocellulosic material
CN204583384U (en) * 2015-03-29 2015-08-26 孟永江 A kind of multifunctional crusher
CN105170282A (en) * 2015-08-28 2015-12-23 岑立强 Mine crushing machine
CN205528502U (en) * 2016-03-20 2016-08-31 江苏绿方园生物科技有限公司 Device of agricultural wastes preparation fertilizer is handled to pyrohydrolysis
CN106076544A (en) * 2016-08-08 2016-11-09 东莞市歆科自动化科技有限公司 A kind of strong crusher
CN106810310A (en) * 2017-01-10 2017-06-09 江苏大学 A kind of organic fertilizer consersion unit and preparation method thereof
CN208807128U (en) * 2018-09-08 2019-05-03 沈阳建筑大学 A kind of Horizontal straw crushing hydrolysis set composite

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