CN108809178A - A kind of SMART FLUID actuator servo feedback control system and method - Google Patents

A kind of SMART FLUID actuator servo feedback control system and method Download PDF

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Publication number
CN108809178A
CN108809178A CN201810688396.1A CN201810688396A CN108809178A CN 108809178 A CN108809178 A CN 108809178A CN 201810688396 A CN201810688396 A CN 201810688396A CN 108809178 A CN108809178 A CN 108809178A
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China
Prior art keywords
servo
motor
module
driver
feedback
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CN201810688396.1A
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Chinese (zh)
Inventor
周小鹏
李良
杨永刚
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Chongqing University of Science and Technology
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Chongqing University of Science and Technology
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Priority to CN201810688396.1A priority Critical patent/CN108809178A/en
Publication of CN108809178A publication Critical patent/CN108809178A/en
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    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02PCONTROL OR REGULATION OF ELECTRIC MOTORS, ELECTRIC GENERATORS OR DYNAMO-ELECTRIC CONVERTERS; CONTROLLING TRANSFORMERS, REACTORS OR CHOKE COILS
    • H02P21/00Arrangements or methods for the control of electric machines by vector control, e.g. by control of field orientation
    • H02P21/0003Control strategies in general, e.g. linear type, e.g. P, PI, PID, using robust control
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02PCONTROL OR REGULATION OF ELECTRIC MOTORS, ELECTRIC GENERATORS OR DYNAMO-ELECTRIC CONVERTERS; CONTROLLING TRANSFORMERS, REACTORS OR CHOKE COILS
    • H02P21/00Arrangements or methods for the control of electric machines by vector control, e.g. by control of field orientation
    • H02P21/14Estimation or adaptation of machine parameters, e.g. flux, current or voltage
    • H02P21/18Estimation of position or speed

Abstract

The invention belongs to use digital processing unit technical field, discloses a kind of SMART FLUID actuator servo feedback control system and method, the SMART FLUID actuator servo feedback control system include:Rotational travel detection module, current detection module, load detecting module, main control module, reset motor module, feedback module, adjustment module, synchronization module.The present invention can be while not installing various types ancillary equipment and accessory by reset motor module, effectively and accurately motor is resetted, it reduces and various ancillary equipments is installed and cost that accessory is brought, and maintenance difficulties, simplify function simultaneously, space is saved, keeps its application field more extensive;Secondary address by synchronization module using the main address of response time most short servo-driver as all servo controllers simultaneously can be such that the servo motor that all servo controllers are controlled realizes and synchronize.

Description

A kind of SMART FLUID actuator servo feedback control system and method
Technical field
The invention belongs to use digital processing unit technical field more particularly to a kind of SMART FLUID actuator servo to feed back control System and method processed.
Background technology
Servo-control system is used for accurately following or reappearing the feedback control system of some process.In many cases, Servo-drive system refers exclusively to the feedback control system that controlled variable (output quantity of system) is mechanical displacement or velocity of displacement, acceleration, Its effect is the displacement (or corner) for making the mechanical displacement (or corner) of output be accurately tracked by input.The structure group of servo-drive system At the difference of the feedback control system with other forms not in principle.However, traditional servo reset motor function, can not pass through Simple program control, needs individually to install in outside, sensor, and the ancillary equipments such as optoelectronic switch and accessory are multiple to help to realize Bit function, these equipment and accessory complex installation process, function is complicated, and of high cost, stability is poor, and improves plant maintenance Difficulty;Simultaneously existing different servo-driver receive the position command time that master controller is sent out be it is different, Therefore time delay will cause the servo motor that servo-driver is controlled to start asynchronous at the very start, especially delay time Too big or require locating speed fast, the synchronous error of servo motor is with regard to higher.
In conclusion problem of the existing technology is:
(1) traditional servo reset motor function can not be controlled by simple program, needed individually to install in outside, be passed Sensor, the ancillary equipments such as optoelectronic switch and accessory help to realize reset function, these equipment and accessory complex installation process, work( Can be complicated, of high cost, stability is poor, and improves the difficulty of plant maintenance;Different servo-driver existing simultaneously receives It is different to the position command time that master controller is sent out, therefore time delay will cause servo-driver to be controlled Servo motor startup is asynchronous at the very start, and especially delay time is too big or requires locating speed fast, the synchronization of servo motor Error is with regard to higher.
(2) control accuracy of the controller of existing servo motor is low, of high cost.
Invention content
In view of the problems of the existing technology, the present invention provides a kind of SMART FLUID actuator servo feedback control system and Method.
The invention is realized in this way a kind of SMART FLUID actuator servo feedback, the SMART FLUID transmission Servo feedback control method includes:
(1) rotational travel of servo motor is detected, and exports the pulse feedback signal for indicating rotational travel;
The hydraulic fluid leak amount of the rotational travel is expressed as:
In formula:D is hydraulic pressure cylinder bore, and h chinky altitudes between piston and casing wall, Δ p is that gap pressure at two ends is poor, and μ is liquid Pressure oil dynamic viscosity, l are gap length;
The fluid dynamic viscosity of hydraulic cylinder is expressed as:
In formula:μ0For under 1 atmospheric pressure, temperature t0When pure oil dynamic viscosity;μ be pressure be p, temperature t, fluid Fluid dynamic viscosity when middle entrained gas amount is B;λ is viscosity-temperature coefficient, and α is glutinous pressure coefficient;
(2) electric current of servo motor is detected by hall sensor, and exports the current feedback signal for indicating the electric current;
(3) it when servo motor is under specified rotational travel and reaches specified rotational travel, obtains and is based on hall sensor With the inertia load electric current of output;When servo motor is under specified rotational travel, the inertia arteries and veins based on encoder to export is obtained Rush number;
(4) it is worked normally by main controller controls modules;
(5) it determines servo motor parameter, lateral position is calculated using Increment Type Digital Hydraulic PID increasable algorithms to servo motor Carry out reset operation;
The determination method of the servo motor parameter includes:
(1) determination of target location value, R=512 × 4=2084 count values/circle;P=R × 2000=4168000 is counted Value;P is switched to 16 into being made as P=003F9940H.
(2) determination of velocity amplitude
200 count values of V=RT × 50=26.675/sampling period;The velocity amplitude of loading:
748 185.90 rounding V=1 748 185 of the 536=1 of V=V × 65;V is switched into 16 system V=001AACD9H;
(3) determination of acceleration value
A=RTT × 10=0.000 136 577;
The acceleration value of loading:
The 536=8.950 of A=A × 65 711 844;
Rounding A=8;
A is switched into 16 systems, A=00000008H;
The reset operation calculates lateral position using Increment Type Digital Hydraulic PID increasable algorithms, adjusts lateral position;
It is described use the mathematical model of Increment Type Digital Hydraulic PID increasable algorithms for:
Δ u (k)=Kp[e(k)-e(k-1)]+Kie(k)+Kd[e(k)-e(k-1)+e(k-2)];
In formula, Δ u (k) is the variable quantity K of current controlled quentity controlled variable u (k) and moment controlled quentity controlled variable u (k-1) before thisp、Ki、KdRespectively For ratio, integral and differential control parameter, e (k), e (k-1), e (k-2) are respectively current to measure, previous measurement and preceding survey twice The deviation of amount;
(6) the position scan instruction that master controller is sent is received, and position scan instruction is fed back to the master controller Response time and corresponding main address;
(7) it receives and writes secondary address instruction and the instruction of write pulse position difference transmitted by master controller, and will be received The secondary address write in secondary address instruction is written in its secondary address register;Pulse position difference during write pulse position difference is instructed is write Enter in its alternate position spike register;
(8) it receives and starts order comprising secondary address and the specified servo for starting location information from master controller, with Its respectively pulse position difference and pre-determined bit method are adjusted the specified position that starts, and control its servo motor after the adjustment Start and started on position, to realize moving synchronously for all servo motors.
Further, the pre-determined bit method includes:Short time pulse voltage vector V1, V4 are passed through machine winding, electric degree Angle differs 180 °, and the pulse period is 30 μ s;Electric current I1, I4 are detected at the end of voltage vector, if I1 > I4, and | I1-I4 | > Δ I, Δ I are that electric current compares threshold value), then understand that rotor-position is being located in 180 ° of electric degree angles by the poles N of rotor;V1,V4 Rotor-position when effect is it is possible that make | I1-I4 | the case where < Δ I, rotor region cannot be distinguished;It is passed through voltage arrow V2, V5 are measured, detection I2, I5 can be again by rotor fixed position in 180 ° of electric degree angles;After 180 ° of electric degree angular regions determine, then to around Group is passed through short time pulse voltage vector V2, V6, detects electric current I2, I6, if I1 > I2 and I1 > I6, the position of rotor can To further reduce the shadow region within 60 °;I2 > I1 and when I2 > I6, rotor is then located at 30 °~90 ° of counterclockwise Section.
Further, the reset motor method is as follows:
Step 1:Reset motor switch is pressed, the reset motor switch starts;
Step 2:The motor rotates clockwise or counterclockwise, until touching the first limit switch;
Step 3:After touching the first limit switch certain time described in step 2, the motor stalls, And send motor stop signal to system;
Step 4:After system receives motor stop signal described in step 3, the motor present position is recorded A, and movement instruction is sent to the motor, the motor edge is counterclockwise or is rotated clockwise, until touching the second limit Bit switch;
Step 5:After touching the second limit switch certain time described in step 4, the motor stalls, And send motor stop signal to system;
Step 6:After system receives motor stop signal described in step 5, the motor present position is recorded B, and movement instruction is sent to the motor, while according to certain calculation formula, calculating the reset motor position C;
Step 7:The motor sends to system and resets clockwise or counterclockwise to position C described in step 6 Complete signal.
Further, synchronous method is as follows:
First, position scan instruction is sent to the multiple servo-driver, and receives the multiple servo-driver pair The response time and the corresponding main address of feedback that the position scan instruction is fed back respectively;
Then, it the main address fed back respectively according to received multiple servo-drivers and response time, will respond The main address of time most short servo-driver is as secondary address, and according to each servo-driver response time and most short response Difference between time determines that its corresponding pulse position is poor for each servo-driver, and by the secondary address and pulse Alternate position spike is sent to corresponding servo-driver;
Finally, servo-driver is sent to the multiple servo-driver simultaneously with secondary address and specified startup position Information executes instruction so that with its, respectively pulse position difference carries out the specified startup position to the multiple servo-driver Adjustment, and control and started on the startup position of its servo motor after the adjustment, to realize that the synchronous of all servo motors is transported It is dynamic.
Further, the difference according between each servo-driver response time and most short response time is each The step that servo-driver generates its corresponding pulse position difference is specially:
Pass through formula (Ti-Tj) * V calculate it is most short to obtain each servo-driver of servo-driver and the response time Pulse position difference between servo-driver is;Wherein, TjFor the response time of the response time most short servo-driver, Ti For the response time of each servo-driver of servo-driver, V is the speed of service of the response time most short servo-driver.
Another object of the present invention is to provide a kind of intelligence for realizing the SMART FLUID actuator servo feedback Energy Fluid-transmission servo feedback control system, the SMART FLUID actuator servo feedback control system include:
Rotational travel detection module, connect with main control module, the rotational travel for detecting servo motor, and exports table Show the pulse feedback signal of the rotational travel;
Current detection module is connect with main control module, the electric current for detecting servo motor by hall sensor, and Output indicates the current feedback signal of the electric current;
Load detecting module, connect with main control module, under specified rotational travel and being reached specified when servo motor When rotational travel, the inertia load electric current based on hall sensor to export is obtained;When servo motor is under specified rotational travel, Obtain the inertia umber of pulse based on encoder to export;
Main control module, with rotational travel detection module, current detection module, load detecting module, reset motor module, anti- Module, adjustment module, synchronization module connection are presented, is worked normally for passing through main controller controls modules;
Reset motor module, connect with main control module, for carrying out reset operation to servo motor;
Feedback module is connect with main control module, the position scan instruction sent for receiving the master controller, and to institute Rheme sets scan instruction to the master controller feedback response time and corresponding main address;
Module is adjusted, is connect with main control module, instructs and writes for receiving the secondary address of writing transmitted by the master controller Pulse position difference instructs, and the received secondary address in secondary address instruction of writing is written in its secondary address register;By institute The pulse position difference stated in the instruction of write pulse position difference is written in its alternate position spike register;
Synchronization module is connect with main control module, and it includes secondary address and specified startup to be used to receive from master controller The servo of location information starts order, and with its, respectively pulse position difference is adjusted the specified startup position, and controls it Servo motor is started on startup position after the adjustment, to realize moving synchronously for all servo motors.
Another object of the present invention is to provide a kind of letters for realizing the SMART FLUID actuator servo feedback Cease data processing terminal.
The present invention can be while not installing various types ancillary equipment and accessory, effectively simultaneously by reset motor module Accurately motor is resetted, reduces and various ancillary equipments is installed and cost and maintenance difficulties that accessory is brought, simultaneously Function is simplified, space is saved, keeps its application field more extensive;Simultaneously by synchronization module with response time most short servo Secondary address of the main address of driver as all servo controllers, each servo-driver receive the servo containing secondary address and open After dynamic order, the startup position in order is started to servo according to the pulse position difference being obtained ahead of time and is adjusted, its institute is controlled The servo motor of control is started on startup position after the adjustment;So as to so that watching of being controlled of all servo controllers It takes motor and realizes synchronization.The present invention improves the control accuracy of brushless direct current motor servo controller, reduces brush-less Dc motor The cost of machine servo controller.The start-up course that the present invention completes under closed-loop case compares threshold value completion by the way that electric current is arranged Accurate pre-determined bit and the optimum position in accelerator, pass through the secondary stabilization for accelerating the back-emf further improved switching Property, therefore be that a kind of startability is preferable, reliability is higher, environmental change influences smaller startup method.
Description of the drawings
Fig. 1 is SMART FLUID actuator servo feedback structure schematic diagram provided in an embodiment of the present invention;
In figure:1, rotational travel detection module;2, current detection module;3, load detecting module;4, main control module;5, electric Machine reseting module;6, feedback module;7, module is adjusted;8, synchronization module.
Specific implementation mode
In order to further understand the content, features and effects of the present invention, the following examples are hereby given, and coordinate attached drawing Detailed description are as follows.
The structure of the present invention is explained in detail below in conjunction with the accompanying drawings.
As shown in Figure 1, SMART FLUID actuator servo feedback control system provided by the invention includes:Rotational travel detects mould Block 1, current detection module 2, load detecting module 3, main control module 4, reset motor module 5, feedback module 6, adjustment module 7, Synchronization module 8.
Rotational travel detection module 1 is connect with main control module 4, the rotational travel for detecting servo motor, and is exported Indicate the pulse feedback signal of the rotational travel;
Current detection module 2 is connect with main control module 4, the electric current for detecting servo motor by hall sensor, and And output indicates the current feedback signal of the electric current;
Load detecting module 3 is connect with main control module 4, is referred to for working as servo motor under specified rotational travel and reaching When determining rotational travel, the inertia load electric current based on hall sensor to export is obtained;When servo motor is in specified rotational travel Under, obtain the inertia umber of pulse based on encoder to export;
Main control module 4, with rotational travel detection module 1, current detection module 2, load detecting module 3, reset motor mould Block 5, feedback module 6, adjustment module 7, synchronization module 8 connect, and are worked normally for passing through main controller controls modules;
Reset motor module 5 is connect with main control module 4, for carrying out reset operation to servo motor;
Feedback module 6 is connect with main control module 4, the position scan instruction sent for receiving the master controller, and right The position scan instruction is to the master controller feedback response time and corresponding main address;
Adjust module 7, connect with main control module 4, for receive transmitted by the master controller write secondary address instruction with Write pulse position difference instructs, and the received secondary address in secondary address instruction of writing is written in its secondary address register;It will Pulse position difference in the write pulse position difference instruction is written in its alternate position spike register;
Synchronization module 8 is connect with main control module 4, for receive from master controller comprising secondary address and specified open The servo of dynamic location information starts order, and with its, respectively pulse position difference is adjusted the specified startup position, and controls Its servo motor is started on startup position after the adjustment, to realize moving synchronously for all servo motors.
The rotational travel detection module hydraulic fluid leak amount is expressed as:
In formula:D is hydraulic pressure cylinder bore, and h chinky altitudes between piston and casing wall, Δ p is that gap pressure at two ends is poor, and μ is liquid Pressure oil dynamic viscosity, l are gap length;
The fluid dynamic viscosity of hydraulic cylinder is expressed as:
In formula:μ0For under 1 atmospheric pressure, temperature t0When pure oil dynamic viscosity;μ be pressure be p, temperature t, fluid Fluid dynamic viscosity when middle entrained gas amount is B;λ is viscosity-temperature coefficient, and α is glutinous pressure coefficient;
The reset motor module calculates lateral position using Increment Type Digital Hydraulic PID increasable algorithms, adjusts lateral position;
It is described use the mathematical model of Increment Type Digital Hydraulic PID increasable algorithms for:
Δ u (k)=Kp[e(k)-e(k-1)]+Kie(k)+Kd[e(k)-e(k-1)+e(k-2)];
In formula, Δ u (k) is the variable quantity K of current controlled quentity controlled variable u (k) and moment controlled quentity controlled variable u (k-1) before thisp、Ki、KdRespectively For ratio, integral and differential control parameter, e (k), e (k-1), e (k-2) are respectively current to measure, previous measurement and preceding survey twice The deviation of amount;
5 repositioning method of reset motor module provided by the invention is as follows:
Step 1:Reset motor switch is pressed, the reset motor switch starts;
Step 2:The motor rotates clockwise or counterclockwise, until touching the first limit switch;
Step 3:After touching the first limit switch certain time described in step 2, the motor stalls, And send motor stop signal to system;
Step 4:After system receives motor stop signal described in step 3, the motor present position is recorded A, and movement instruction is sent to the motor, the motor edge is counterclockwise or is rotated clockwise, until touching the second limit Bit switch;
Step 5:After touching the second limit switch certain time described in step 4, the motor stalls, And send motor stop signal to system;
Step 6:After system receives motor stop signal described in step 5, the motor present position is recorded B, and movement instruction is sent to the motor, while according to certain calculation formula, calculating the reset motor position C;
Step 7:The motor sends to system and resets clockwise or counterclockwise to position C described in step 6 Complete signal.
8 synchronous method of synchronization module provided by the invention is as follows:
First, position scan instruction is sent to the multiple servo-driver, and receives the multiple servo-driver pair The response time and the corresponding main address of feedback that the position scan instruction is fed back respectively;
Then, it the main address fed back respectively according to received multiple servo-drivers and response time, will respond The main address of time most short servo-driver is as secondary address, and according to each servo-driver response time and most short response Difference between time determines that its corresponding pulse position is poor for each servo-driver, and by the secondary address and pulse Alternate position spike is sent to corresponding servo-driver;
Finally, servo-driver is sent to the multiple servo-driver simultaneously with secondary address and specified startup position Information executes instruction so that with its, respectively pulse position difference carries out the specified startup position to the multiple servo-driver Adjustment, and control and started on the startup position of its servo motor after the adjustment, to realize that the synchronous of all servo motors is transported It is dynamic.
Difference provided by the invention according between each servo-driver response time and most short response time is each The step that servo-driver generates its corresponding pulse position difference is specially:
Pass through formula (Ti-Tj) * V calculate it is most short to obtain each servo-driver of servo-driver and the response time Pulse position difference between servo-driver is;Wherein, TjFor the response time of the response time most short servo-driver, Ti For the response time of each servo-driver of servo-driver, V is the speed of service of the response time most short servo-driver.
When the present invention works, the rotational travel of servo motor is detected by rotational travel detection module 1, and exports expression The pulse feedback signal of the rotational travel;The electric current of servo motor is detected by current detection module 2, and is exported and indicated the electricity The current feedback signal of stream;By load detecting module 3 when servo motor under specified rotational travel and reaches specified rotation row Cheng Shi obtains the inertia load electric current based on hall sensor to export;When servo motor is under specified rotational travel, base is obtained Inertia umber of pulse in encoder to export;Main control module 4 dispatches reset motor module 5, connect with main control module 4, is used for pair Servo motor carries out reset operation;The position scan instruction that the master controller is sent is received by feedback module 6, and to described Position scan instruction is to the master controller feedback response time and corresponding main address;It is received by adjusting module 7 described Secondary address instruction and the instruction of write pulse position difference are write transmitted by master controller, and received is write in secondary address instruction Secondary address is written in its secondary address register;Pulse position difference during the write pulse position difference is instructed is written its alternate position spike and posts In storage;Finally, by synchronization module 8 receive from master controller comprising secondary address and specified start watching for location information Clothes start order, and with its, respectively pulse position difference is adjusted the specified startup position, and controls its servo motor and adjusting Started on startup position after whole, to realize moving synchronously for all servo motors.
The application principle of the present invention is further described with reference to specific embodiment.
SMART FLUID actuator servo feedback provided in an embodiment of the present invention includes:
(1) rotational travel of servo motor is detected, and exports the pulse feedback signal for indicating rotational travel;
The hydraulic fluid leak amount of the rotational travel is expressed as:
In formula:D is hydraulic pressure cylinder bore, and h chinky altitudes between piston and casing wall, Δ p is that gap pressure at two ends is poor, and μ is liquid Pressure oil dynamic viscosity, l are gap length;
The fluid dynamic viscosity of hydraulic cylinder is expressed as:
In formula:μ0For under 1 atmospheric pressure, temperature t0When pure oil dynamic viscosity;μ be pressure be p, temperature t, fluid Fluid dynamic viscosity when middle entrained gas amount is B;λ is viscosity-temperature coefficient, and α is glutinous pressure coefficient;
(2) electric current of servo motor is detected by hall sensor, and exports the current feedback signal for indicating the electric current;
(3) it when servo motor is under specified rotational travel and reaches specified rotational travel, obtains and is based on hall sensor With the inertia load electric current of output;When servo motor is under specified rotational travel, the inertia arteries and veins based on encoder to export is obtained Rush number;
(4) it is worked normally by main controller controls modules;
(5) it determines servo motor parameter, lateral position is calculated using Increment Type Digital Hydraulic PID increasable algorithms to servo motor Carry out reset operation;
The determination method of the servo motor parameter includes:
(1) determination of target location value, 084 count values of R=512 × 4=2/circle;The 000=4 of P=R × 2 168 000 Count value;P is switched to 16 into being made as P=003F9940H.
(2) determination of velocity amplitude
200 count values of V=RT × 50=26.675/sampling period;The velocity amplitude of loading:
748 185.90 rounding V=1 748 185 of the 536=1 of V=V × 65;V is switched into 16 system V=001AACD9H;
(3) determination of acceleration value
A=RTT × 10=0.000 136 577;
The acceleration value of loading:
The 536=8.950 of A=A × 65 711 844;
Rounding A=8;
A is switched into 16 systems, A=00000008H;
The reset operation calculates lateral position using Increment Type Digital Hydraulic PID increasable algorithms, adjusts lateral position;
It is described use the mathematical model of Increment Type Digital Hydraulic PID increasable algorithms for:
Δ u (k)=Kp[e(k)-e(k-1)]+Kie(k)+Kd[e(k)-e(k-1)+e(k-2)];
In formula, Δ u (k) is the variable quantity K of current controlled quentity controlled variable u (k) and moment controlled quentity controlled variable u (k-1) before thisp, Ki, Kd difference For ratio, integral and differential control parameter, e (k), e (k-1), e (k-2) are respectively current to measure, previous measurement and preceding survey twice The deviation of amount;
(6) the position scan instruction that master controller is sent is received, and position scan instruction is fed back to the master controller Response time and corresponding main address;
(7) it receives and writes secondary address instruction and the instruction of write pulse position difference transmitted by master controller, and will be received The secondary address write in secondary address instruction is written in its secondary address register;Pulse position difference during write pulse position difference is instructed is write Enter in its alternate position spike register;
(8) it receives and starts order comprising secondary address and the specified servo for starting location information from master controller, with Its respectively pulse position difference and pre-determined bit method are adjusted the specified position that starts, and control its servo motor after the adjustment Start and started on position, to realize moving synchronously for all servo motors.
Further, the pre-determined bit method includes:Short time pulse voltage vector V1, V4 are passed through machine winding, electric degree Angle differs 180 °, and the pulse period is 30 μ s;Electric current I1, I4 are detected at the end of voltage vector, if I1 > I4, and | I1-I4 | > Δ I, Δ I are that electric current compares threshold value), then understand that rotor-position is being located in 180 ° of electric degree angles by the poles N of rotor;V1,V4 Rotor-position when effect is it is possible that make | I1-I4 | the case where < Δ I, rotor region cannot be distinguished;It is passed through voltage arrow V2, V5 are measured, detection I2, I5 can be again by rotor fixed position in 180 ° of electric degree angles;After 180 ° of electric degree angular regions determine, then to around Group is passed through short time pulse voltage vector V2, V6, detects electric current I2, I6, if I1 > I2 and I1 > I6, the position of rotor can To further reduce the shadow region within 60 °;I2 > I1 and when I2 > I6, rotor is then located at 30 °~90 ° of counterclockwise Section.
The above is only the preferred embodiments of the present invention, and is not intended to limit the present invention in any form, Every any simple modification made to the above embodiment according to the technical essence of the invention, equivalent variations and modification, belong to In the range of technical solution of the present invention.

Claims (7)

1. a kind of SMART FLUID actuator servo feedback, which is characterized in that the SMART FLUID actuator servo feedback control Method processed includes:
(1) rotational travel of servo motor is detected, and exports the pulse feedback signal for indicating rotational travel;
The hydraulic fluid leak amount of the rotational travel is expressed as:
In formula:D is hydraulic pressure cylinder bore, and h chinky altitudes between piston and casing wall, Δ p is that gap pressure at two ends is poor, and μ is hydraulic oil Dynamic viscosity, l are gap length;
The fluid dynamic viscosity of hydraulic cylinder is expressed as:
In formula:μ0For under 1 atmospheric pressure, temperature t0When pure oil dynamic viscosity;μ is that pressure is p, is mixed in temperature t, fluid Enter fluid dynamic viscosity when gas flow is B;λ is viscosity-temperature coefficient, and α is glutinous pressure coefficient;
(2) electric current of servo motor is detected by hall sensor, and exports the current feedback signal for indicating the electric current;
(3) it when servo motor is under specified rotational travel and reaches specified rotational travel, obtains based on hall sensor with defeated The inertia load electric current gone out;When servo motor is under specified rotational travel, the inertia umber of pulse based on encoder to export is obtained;
(4) it is worked normally by main controller controls modules;
(5) servo motor parameter is determined, calculating lateral position using Increment Type Digital Hydraulic PID increasable algorithms to servo motor carries out Reset operation;
The determination method of the servo motor parameter includes:
(1) determination of target location value, 084 count values of R=512 × 4=2/circle;The 000=4 of P=R × 2 168 000 are counted Value;P is switched to 16 into being made as P=003F9940H;
(2) determination of velocity amplitude
200 count values of V=RT × 50=26.675/sampling period;The velocity amplitude of loading:
748 185.90 rounding V=1 748 185 of the 536=1 of V=V × 65;V is switched into 16 system V=001AACD9H;
(3) determination of acceleration value
A=RTT × 10=0.000 136 577;
The acceleration value of loading:
The 536=8.950 of A=A × 65 711 844;
Rounding A=8;
A is switched into 16 systems, A=00000008H;
The reset operation calculates lateral position using Increment Type Digital Hydraulic PID increasable algorithms, adjusts lateral position;
It is described use the mathematical model of Increment Type Digital Hydraulic PID increasable algorithms for:
Δ u (k)=KP[e(k)-e(k-1)]+Kie(k)+
Kd[e(k)-e(k-1)+e(k-2)];
In formula, Δ u (k) is the variable quantity K of current controlled quentity controlled variable u (k) and moment controlled quentity controlled variable u (k-1) before thisp、Ki、KdRespectively compare Example, integral and differential control parameter, e (k), e (k-1), e (k-2) are respectively current to measure, previous measurement and preceding measure twice Deviation;
(6) the position scan instruction that master controller is sent is received, and to position scan instruction to the master controller feedback response Time and corresponding main address;
(7) it receives and writes secondary address instruction and the instruction of write pulse position difference transmitted by master controller, and received writing is auxiliary Secondary address in address instruction is written in its secondary address register;It is written in pulse position difference during write pulse position difference is instructed In alternate position spike register;
(8) it receives and starts order comprising secondary address and the specified servo for starting location information from master controller, it is each with it The specified position that starts is adjusted from pulse position difference and pre-determined bit method, and controls the startup of its servo motor after the adjustment Started on position, to realize moving synchronously for all servo motors.
2. SMART FLUID actuator servo feedback as described in claim 1, which is characterized in that the pre-determined bit method Including:Short time pulse voltage vector V1, V4 are passed through machine winding, electric degree angle differs 180 °, and the pulse period is 30 μ s;In electricity Electric current I1, I4 are detected at the end of pressing vector, if I1 > I4, and | I1-I4 | > Δ I, Δ I are that electric current compares threshold value), then may be used Know that rotor-position is being located in 180 ° of electric degree angles by the poles N of rotor;Rotor-position is it is possible that make when V1, V4 are acted on | I1-I4 | the case where < Δ I, rotor region cannot be distinguished;It is passed through voltage vector V2, V5, detection I2, I5 will can turn again Son is located in 180 ° of electric degree angles;After 180 ° of electric degree angular regions determine, then to winding be passed through short time pulse voltage vector V2, V6 detects electric current I2, I6, if I1 > I2 and I1 > I6, the position of rotor can further reduce the shade within 60 ° Region;I2 > I1 and when I2 > I6, rotor is then located at 30 °~90 ° sections of counterclockwise.
3. SMART FLUID actuator servo feedback as described in claim 1, which is characterized in that the reset motor side Method is as follows:
Step 1:Reset motor switch is pressed, the reset motor switch starts;
Step 2:The motor rotates clockwise or counterclockwise, until touching the first limit switch;
Step 3:After touching the first limit switch certain time described in step 2, the motor stalls, and to System sends motor stop signal;
Step 4:After system receives motor stop signal described in step 3, the motor present position A is recorded, and Movement instruction is sent to the motor, the motor edge is counterclockwise or is rotated clockwise, and is opened until touching the second limit It closes;
Step 5:After touching the second limit switch certain time described in step 4, the motor stalls, and to System sends motor stop signal;
Step 6:After system receives motor stop signal described in step 5, the motor present position B is recorded, and Movement instruction is sent to the motor, while according to certain calculation formula, calculating the reset motor position C;
Step 7:The motor sends to reset and complete clockwise or counterclockwise to position C described in step 6 to system Signal.
4. SMART FLUID actuator servo feedback as described in claim 1, which is characterized in that synchronous method is as follows:
First, position scan instruction is sent to the multiple servo-driver, and receives the multiple servo-driver to described The response time and the corresponding main address of feedback that position scan instruction is fed back respectively;
Then, the main address fed back respectively according to received multiple servo-drivers and response time, by the response time The main address of most short servo-driver is as secondary address, and according to each servo-driver response time and most short response time Between difference, determine that its corresponding pulse position is poor for each servo-driver, and by the secondary address and pulse position Difference is sent to corresponding servo-driver;
Finally, servo-driver is sent to the multiple servo-driver simultaneously with secondary address and specified startup location information Execute instruction so that with its, respectively pulse position difference adjusts the specified startup position to the multiple servo-driver It is whole, and control and started on the startup position of its servo motor after the adjustment, to realize moving synchronously for all servo motors.
5. SMART FLUID actuator servo feedback as claimed in claim 4, which is characterized in that described according to each servo It is poor to generate its corresponding pulse position for each servo-driver for difference between driver response time and most short response time The step of be specially:
Pass through formula (Ti-Tj) * V calculate to obtain each servo-driver of servo-driver and the response time most short servo Pulse position difference between driver is;Wherein, TjFor the response time of the response time most short servo-driver, TiTo watch The response time of each servo-driver of driver is taken, V is the speed of service of the response time most short servo-driver.
6. a kind of SMART FLUID actuator servo feedback for realizing SMART FLUID actuator servo feedback described in claim 1 Control system, which is characterized in that the SMART FLUID actuator servo feedback control system includes:
Rotational travel detection module, connect with main control module, the rotational travel for detecting servo motor, and exporting expression should The pulse feedback signal of rotational travel;
Current detection module is connect with main control module, the electric current for detecting servo motor by hall sensor, and is exported Indicate the current feedback signal of the electric current;
Load detecting module, connect with main control module, under specified rotational travel and reaching specified rotation when servo motor When stroke, the inertia load electric current based on hall sensor to export is obtained;When servo motor is under specified rotational travel, obtain Inertia umber of pulse based on encoder to export;
Main control module, with rotational travel detection module, current detection module, load detecting module, reset motor module, feedback mould Block, adjustment module, synchronization module connection, work normally for passing through main controller controls modules;
Reset motor module, connect with main control module, for carrying out reset operation to servo motor;
Feedback module is connect with main control module, the position scan instruction sent for receiving the master controller, and to institute's rheme Scan instruction is set to the master controller feedback response time and corresponding main address;
Module is adjusted, is connect with main control module, secondary address instruction and write pulse are write transmitted by the master controller for receiving Alternate position spike instructs, and the received secondary address in secondary address instruction of writing is written in its secondary address register;It is write described Pulse position difference in the instruction of pulse position difference is written in its alternate position spike register;
Synchronization module is connect with main control module, and it includes secondary address and specified startup position to be used to receive from master controller The servo of information starts order, and with its, respectively pulse position difference is adjusted the specified startup position, and controls its servo Motor is started on startup position after the adjustment, to realize moving synchronously for all servo motors.
7. a kind of information data processing terminal for realizing SMART FLUID actuator servo feedback described in claim 1.
CN201810688396.1A 2018-06-28 2018-06-28 A kind of SMART FLUID actuator servo feedback control system and method Pending CN108809178A (en)

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Application publication date: 20181113