CN108806971B - Novel 8-shaped coil winding tool device - Google Patents
Novel 8-shaped coil winding tool device Download PDFInfo
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- CN108806971B CN108806971B CN201810861948.4A CN201810861948A CN108806971B CN 108806971 B CN108806971 B CN 108806971B CN 201810861948 A CN201810861948 A CN 201810861948A CN 108806971 B CN108806971 B CN 108806971B
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- novel
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- coil winding
- tool device
- shaped structure
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- 238000004804 winding Methods 0.000 title claims abstract description 40
- 238000000034 method Methods 0.000 description 7
- 238000010586 diagram Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
- H01F41/09—Winding machines having two or more work holders or formers
- H01F41/092—Turrets; Turntables
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
- H01F41/098—Mandrels; Formers
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- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Confectionery (AREA)
- Manufacture Of Motors, Generators (AREA)
Abstract
The invention provides a novel 8-shaped coil winding tool device which comprises a large coil holder, a small coil holder, a rotary platform tool, a rotary base and an umbrella-shaped structure frame, wherein the large coil holder and the small coil holder are arranged on the rotary platform tool, the rotary platform tool is arranged on the rotary base, the large umbrella-shaped structure frame is arranged on the large coil holder, the small umbrella-shaped structure frame is arranged on the small coil holder, and a support baffle is arranged at the end part of a support of the umbrella-shaped structure frame. The design of umbrella-shaped structure frame realizes the adjustability of the diameter of the main coil and the serial coil. The guide supporting block is arranged on the supporting baffle plate, and the wire cake can be conveniently taken by utilizing the height gap of the guide supporting block. The rotating base comprises a rotating body and a lifting frame, and the lifting frame is arranged at the lower part of the rotating body. The coil heights of different models are different, and the rotating base with the lifting function meets the winding requirement of height control.
Description
Technical Field
The invention relates to a novel 8-shaped coil winding tool device, and belongs to the manufacturing technology of special transformer coils.
Background
The "8" shaped coil is a common form of low voltage winding for large specialty transformers. However, the winding tool and the winding method are complex, and the following weaknesses are found in the process of winding the 8-shaped coil in the traditional industry:
1. the winding machine is placed on a horizontal winding machine, the design tool structure is complex, and simultaneously a winder is required to wind the winding machine to be high in level.
2. The tooling is arranged on the platform, the wire cake is manually coiled, the labor intensity is high, and the winding width direction of the wire cake is not compact.
Disclosure of Invention
Aiming at the defects, the invention provides a winding method which is simpler and more convenient, the size of a wire cake and the compactness of the wire cake are easy to ensure, and the winding method is a novel 8-shaped coil winding tool device.
In order to solve the problems, the invention adopts the following technical scheme: the utility model provides a novel "8" word coil coiling frock device, a serial communication port, including big disk seat of line cake, the little disk seat of line cake, swivel mount, umbrella-type structure frame, the big disk seat of line cake, the little disk seat of line cake set up on swivel mount frock, swivel mount frock sets up on swivel mount, be equipped with big umbrella-type structure frame on the big disk seat of line cake, be equipped with little umbrella-type structure frame on the little disk seat of line cake, be equipped with the supporting baffle at the support tip of umbrella-type structure frame. The design of umbrella-shaped structure frame realizes the adjustability of the diameter of the main coil and the serial coil.
The guide supporting block is arranged on the supporting baffle plate, and the wire cake can be conveniently taken by utilizing the height gap of the guide supporting block.
As a preferable scheme of the invention, the number of the guide support blocks is n, n is an integer greater than or equal to 2, and a break is arranged between the guide support blocks. As another embodiment of the invention, the guide support block is of an integrated structure, and the guide support block is provided with a groove, so that the wire cake can be more conveniently taken.
The positioning rod is arranged on the supporting baffle plate of the small coil holder, and compact coil winding can be effectively realized by utilizing the reverse acting force of the equipment.
The rotating base comprises a rotating body and a lifting frame, and the lifting frame is arranged at the lower part of the rotating body. The coil heights of different models are different, and the rotating base with the lifting function meets the winding requirement of height control.
The rails are arranged on the large coil seat and the small coil seat of the coil, and the umbrella-shaped structure frame can move on the rails, so that the center distance size of the main coil and the series coil is changed, and the winding of the main coil and the series coil with different types is satisfied.
The rotary base adopts a pit type vertical elevator with the model of VW-10.
The beneficial effects are that: the structural design of the invention
1. The umbrella-shaped structure frame designs the large coil seat and the small coil seat of the coil into a winding framework platform with adjustable center distance, so that the winding of coils with two different diameters and the winding of coils with various center distances are met.
2. The rotating platform tool is connected with the rotating base, so that rigidity and transmission of rotating torque are guaranteed, effective control of different winding directions and winding speeds of the two coils is realized, the winding method is simple, and labor efficiency is improved.
3. The detachable positioning rod is arranged on the rotary platform tool, the coil is fixed to start, and the radial size of the coil is effectively controlled in the winding process, so that the product quality is met, and the quality requirement is improved.
4. The design of the wire supporting block is convenient for taking out the wire cake after winding, does not damage the insulation of the wire, ensures the product quality and improves the labor efficiency.
5. The winding method is simpler and more convenient, the size of the wire cake and the compactness of the wire cake are easy to ensure, the labor intensity is reduced, and the labor efficiency is improved.
Drawings
Fig. 1 is a schematic structural diagram of the novel 8-shaped coil winding tooling device.
Fig. 2 is a side view of fig. 1.
Fig. 3 is a top view of the wire cake large and small trays.
Fig. 4 is a schematic view of a part of the structure of the guide support block.
Fig. 5 is a schematic diagram of a wound coil structure.
Wherein, 1 is rotating base, 2 is rotating platform frock, 3 is line cake big dish seat, 4 is line cake little dish seat, 5 is the guide supporting shoe, 6 is the locating stick, 7 is the crane. 8 is umbrella-shaped structure frame, 9 is the support, 10 is the support baffle, 11 is the track, 12 is the rotator, 13 is the discontinuity, 14 is the recess.
Detailed Description
The invention is described in further detail below with reference to the drawings and the detailed description.
As shown in fig. 1 to 5, the invention provides a novel 8-shaped coil winding tool device, which comprises a wire cake large disc seat 3, a wire cake small disc seat 4, a rotary platform tool 2, a rotary base 1 and an umbrella-shaped structure frame 8.
The rotating base 1 comprises a rotating body 12 and a lifting frame 7, wherein the lifting frame 7 is arranged at the lower part of the rotating body 12.
The wire cake large disc seat 3 and the wire cake small disc seat 4 are arranged on the rotary platform tool 2, the rotary platform tool 2 is arranged on the rotary base 1, a large umbrella-shaped structure frame 8 is arranged on the wire cake large disc seat 3, a small umbrella-shaped structure frame 8 is arranged on the wire cake small disc seat 4, a support baffle 10 is arranged at the end part of a support 9 of the umbrella-shaped structure frame 8, a guide support block 5 is arranged on the support baffle 10, and a detachable positioning rod 6 is arranged on the support baffle 10 of the wire cake small disc seat.
As shown in fig. 3, the number of guide support blocks 5 is n, n is an integer greater than or equal to 2, and a break 13 is provided between the guide support blocks 5. In another embodiment of the guide support block, as shown in fig. 4, the guide support block is of an integral structure, and a groove 14 is provided on the guide support block.
As shown in fig. 2, T-shaped rails 11 are provided on the large cake tray 3 and the small cake tray 4, and the umbrella-shaped frame 8 is movable on the rails 11. The track 11 is of a T-shaped structure, but may be of other track structures.
The rotary base 1 adopts a pit type vertical elevator of VW-10.
The above description is only of the preferred embodiments of the present invention and is not limited to the present invention, but various modifications and changes will be apparent to those skilled in the art. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention should be included in the scope of the claims of the present invention.
Claims (10)
1. A novel 8-shaped coil winding tool device is characterized by comprising a wire cake large disc seat (3), a wire cake small disc seat (4), a rotary platform tool (2), a rotary base (1) and an umbrella-shaped structure frame (8),
the wire cake large disc seat (3) and the wire cake small disc seat (4) are arranged on the rotary platform tool (2), the rotary platform tool (2) is arranged on the rotary base (1), the wire cake large disc seat (3) is provided with a large umbrella-shaped structure frame (8), the wire cake small disc seat (4) is provided with a small umbrella-shaped structure frame (8), and the end part of a bracket (9) of the umbrella-shaped structure frame (8) is provided with a supporting baffle (10).
2. The novel 8-shaped coil winding tool device according to claim 1, wherein a guide support block (5) is arranged on the support baffle (10).
3. The novel 8-shaped coil winding tool device according to claim 1, wherein n guide support blocks (5) are integers greater than or equal to 2, and a discontinuity (13) is arranged between the guide support blocks (5).
4. The novel 8-shaped coil winding tool device according to claim 1, wherein the guide support block (5) is of an integrated structure, and the guide support block (5) is provided with a groove (14).
5. The novel 8-shaped coil winding tool device according to claim 1, wherein a positioning rod (6) is arranged on a supporting baffle (10) of the small coil holder.
6. The novel 8-shaped coil winding tool device according to claim 1, wherein the rotating base (1) comprises a rotating body (12) and a lifting frame (7), and the lifting frame (7) is arranged at the lower part of the rotating body (12).
7. The novel 8-shaped coil winding tool device according to claim 1, wherein a track (11) is arranged on the large coil holder (3) and the small coil holder (4), and the umbrella-shaped structure frame (8) can move on the track (11).
8. The novel 8-shaped coil winding tool device according to claim 7, wherein the track (11) is of a T-shaped structure.
9. The novel 8-shaped coil winding tool device according to claim 1, wherein the rotary base (1) adopts a pit type vertical lifter.
10. The novel 8-shaped coil winding tool device of claim 9, wherein the pit type vertical elevator is a pit type vertical elevator with the model number of VW-10.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810861948.4A CN108806971B (en) | 2018-08-01 | 2018-08-01 | Novel 8-shaped coil winding tool device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810861948.4A CN108806971B (en) | 2018-08-01 | 2018-08-01 | Novel 8-shaped coil winding tool device |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN108806971A CN108806971A (en) | 2018-11-13 |
| CN108806971B true CN108806971B (en) | 2024-03-22 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810861948.4A Active CN108806971B (en) | 2018-08-01 | 2018-08-01 | Novel 8-shaped coil winding tool device |
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| Country | Link |
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| CN (1) | CN108806971B (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111403171B (en) * | 2020-04-24 | 2024-05-10 | 东莞市捷信机电设备有限公司 | Automatic single-wire cake winding machine |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0097205A1 (en) * | 1982-06-23 | 1984-01-04 | ATELIERS DE CONSTRUCTIONS ELECTRIQUES DE CHARLEROI (ACEC) Société Anonyme | Method of winding coils, and coil-winding apparatus |
| CN201804707U (en) * | 2010-09-14 | 2011-04-20 | 保定天威集团(江苏)五洲变压器有限公司 | Coiling device for 8-shaped coils |
| CN205428693U (en) * | 2016-03-22 | 2016-08-03 | 新疆升晟股份有限公司 | Coiling transformer coil's 8 font winding formers |
| CN208460555U (en) * | 2018-08-01 | 2019-02-01 | 南京立业电力变压器有限公司 | Novel " 8 " wordline circle winding tool device |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US9697938B2 (en) * | 2014-01-17 | 2017-07-04 | Marvell World Trade Ltd. | Pseudo-8-shaped inductor |
-
2018
- 2018-08-01 CN CN201810861948.4A patent/CN108806971B/en active Active
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0097205A1 (en) * | 1982-06-23 | 1984-01-04 | ATELIERS DE CONSTRUCTIONS ELECTRIQUES DE CHARLEROI (ACEC) Société Anonyme | Method of winding coils, and coil-winding apparatus |
| CN201804707U (en) * | 2010-09-14 | 2011-04-20 | 保定天威集团(江苏)五洲变压器有限公司 | Coiling device for 8-shaped coils |
| CN205428693U (en) * | 2016-03-22 | 2016-08-03 | 新疆升晟股份有限公司 | Coiling transformer coil's 8 font winding formers |
| CN208460555U (en) * | 2018-08-01 | 2019-02-01 | 南京立业电力变压器有限公司 | Novel " 8 " wordline circle winding tool device |
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| Publication number | Publication date |
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| CN108806971A (en) | 2018-11-13 |
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