CN108804842B - Aerostatic bearing engineering design method based on system engineering - Google Patents

Aerostatic bearing engineering design method based on system engineering Download PDF

Info

Publication number
CN108804842B
CN108804842B CN201810621489.2A CN201810621489A CN108804842B CN 108804842 B CN108804842 B CN 108804842B CN 201810621489 A CN201810621489 A CN 201810621489A CN 108804842 B CN108804842 B CN 108804842B
Authority
CN
China
Prior art keywords
bearing
aerostatic bearing
aerostatic
design
rigidity
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
CN201810621489.2A
Other languages
Chinese (zh)
Other versions
CN108804842A (en
Inventor
马伟
赵艳彬
赵洪波
廖波
朱敏
赵强
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Shanghai Institute of Satellite Engineering
Original Assignee
Shanghai Institute of Satellite Engineering
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Shanghai Institute of Satellite Engineering filed Critical Shanghai Institute of Satellite Engineering
Priority to CN201810621489.2A priority Critical patent/CN108804842B/en
Publication of CN108804842A publication Critical patent/CN108804842A/en
Application granted granted Critical
Publication of CN108804842B publication Critical patent/CN108804842B/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Images

Classifications

    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06FELECTRIC DIGITAL DATA PROCESSING
    • G06F30/00Computer-aided design [CAD]
    • G06F30/10Geometric CAD
    • G06F30/15Vehicle, aircraft or watercraft design
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06FELECTRIC DIGITAL DATA PROCESSING
    • G06F30/00Computer-aided design [CAD]
    • G06F30/20Design optimisation, verification or simulation
    • G06F30/23Design optimisation, verification or simulation using finite element methods [FEM] or finite difference methods [FDM]
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06FELECTRIC DIGITAL DATA PROCESSING
    • G06F2111/00Details relating to CAD techniques
    • G06F2111/04Constraint-based CAD
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06FELECTRIC DIGITAL DATA PROCESSING
    • G06F2119/00Details relating to the type or aim of the analysis or the optimisation
    • G06F2119/18Manufacturability analysis or optimisation for manufacturability
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T90/00Enabling technologies or technologies with a potential or indirect contribution to GHG emissions mitigation

Landscapes

  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Theoretical Computer Science (AREA)
  • Geometry (AREA)
  • General Physics & Mathematics (AREA)
  • Evolutionary Computation (AREA)
  • General Engineering & Computer Science (AREA)
  • Computer Hardware Design (AREA)
  • Automation & Control Theory (AREA)
  • Aviation & Aerospace Engineering (AREA)
  • Computational Mathematics (AREA)
  • Mathematical Analysis (AREA)
  • Mathematical Optimization (AREA)
  • Pure & Applied Mathematics (AREA)
  • Magnetic Bearings And Hydrostatic Bearings (AREA)

Abstract

The invention discloses a aerostatic bearing engineering design method based on system engineering, which comprises the following steps: s1, determining the requirements of the required load-bearing capacity, rigidity, stability, processing cost and operation cost of the aerostatic bearing according to the working characteristics and functional requirements of the equipment; s2, selecting different aerostatic bearing design principles according to different equipment working conditions and application occasions; s3, estimating the performance of the aerostatic bearing; s4, accurately calculating the aerostatic bearing; s5, verifying the stability of the aerostatic bearing; s6, designing, processing and assembling the aerostatic bearing; and S7, testing the performance of the aerostatic bearing. The invention can realize the systematic customization design concept of the aerostatic bearing, obtain the accurate connection between the aerostatic bearing design and the engineering application, and further effectively ensure the overall performance of the equipment.

Description

Aerostatic bearing engineering design method based on system engineering
Technical Field
The invention belongs to the field of spacecraft physical simulation, and mainly relates to a aerostatic bearing engineering design method based on system engineering.
Background
The aerostatic bearing obtains approximate friction-free non-contact relative motion by virtue of a pressure air film formed between bearing kinematic pairs by compressed air, and can be used for simulating an extremely low interference torque environment of spacecrafts such as satellites and the like in an outer space. The physical simulation platform built by the aerostatic bearing can be used for performing test verification on the performance of an in-orbit system of spacecrafts such as satellites on the ground, and is important ground equipment in the development process of the spacecrafts.
Through the development of the aerostatic bearing for decades, a set of mature engineering analysis design method is gradually formed, and the aerostatic bearing is widely tested in practice. Patent CN201410583567.6 proposes an optimization design method of a high-stability low-disturbance-moment three-axis air bearing table. The method starts from the geometric parameters and the working parameters of the aerostatic bearing and develops the analysis work of the bearing capacity, the rigidity, the flow and the friction torque. Meanwhile, the fluctuation of the air supply pressure of the air floating table in actual work is considered, and the influence of the fluctuation of the air source is checked. The article "computer aided design of aerostatic bearings" refers to a method of computer aided design of aerostatic bearings. The method starts from the parameters of the aerostatic bearing, and carries out computer-aided calculation processing on the analysis of the static characteristics of the bearing, thereby improving the calculation efficiency. An engineering calculation method of the aerostatic bearing is provided in the thesis of 'engineering calculation method of disc gas foot', the analysis Reynolds equation of the aerostatic bearing is subjected to engineering simplification, and engineering application is facilitated. However, in the design process related to the above method, the aerostatic bearing is considered and designed as a single component, and the research on the static characteristics of the bearing capacity, the rigidity, the flow rate and the like is focused. In practical engineering application, the aerostatic bearing is a part in equipment and is a link in an equipment system. Therefore, from the perspective of system engineering, the requirements and constraints of the equipment system on the aerostatic bearing need to be met, so that the relevant analysis work of the aerostatic bearing is performed, and whether the bearing characteristics meet the index requirements or not is confirmed after the performance test, so that a systematic design process of the aerostatic bearing is formed.
Disclosure of Invention
The invention provides a design method of aerostatic bearing engineering based on system engineering, which starts from the requirement of an equipment system on aerostatic bearings, develops the design work of aerostatic bearing design, introduces the constraint of system structure, modal characteristic, stability, processing assembly and test on aerostatic bearings, finally meets the index requirement of equipment on aerostatic bearings through continuous iterative circulation, and forms a complete set of systematic aerostatic bearing design method. The method can realize the systematic customization design concept of the aerostatic bearing, obtain the accurate connection between the aerostatic bearing design and the engineering application, and further effectively ensure the overall performance of the equipment.
The purpose of the invention is realized as follows:
a aerostatic bearing engineering design method based on system engineering comprises the following steps:
s1, determining the requirements of the required load-bearing capacity, rigidity, stability, processing cost and operation cost of the aerostatic bearing according to the working characteristics and functional requirements of the equipment;
determining the bearing capacity required by the aerostatic bearing according to the motion load of the equipment system;
determining the rigidity index of the required aerostatic bearing according to the system rigidity index decomposition, the system bandwidth index and the error of the equipment;
determining the design space of the aerostatic bearing according to the overall layout of the equipment structure;
determining the working air supply pressure and the working air film thickness of the aerostatic bearing according to the maximum air supply pressure and the air quality requirement which can be provided by the equipment workplace;
determining possible processing means adopted by the aerostatic bearing according to the cost budget of the equipment;
s2, selecting different aerostatic bearing design principles according to different equipment working conditions and application occasions, wherein the design principles are as follows:
design maximum bearer ≈ required bearer capacity ≈ 1+ 50%);
the maximum rigidity is designed to be approximately equal to the required rigidity/90 percent;
no air hammer vibration exists in the working process;
the working point is positioned at the middle or large working gas film thickness;
wherein, at low-speed heavy load occasion, choose the biggest design principle that bears for use: in high-speed precise occasions, the maximum rigidity design principle is selected:
s3, estimating the performance of the aerostatic bearing;
providing a design constraint for the aerostatic bearing at the initial design stage through performance estimation of the aerostatic bearing, and then carrying out preliminary determination of the structural form of the bearing and prejudgment of the bearing capacity and the rigidity according to the space constraint and the gas supply pressure of the aerostatic bearing by the following formula:
carrying: w δ P S, where δ is the load factor, 0.3; p is the air supply pressure, and S is the bearing area;
rigidity: e is delta W/delta h, wherein delta W is the bearing capacity variation, and delta h is the air film thickness variation;
the bearing structure is as follows: determining the structural form of the aerostatic bearing according to space constraint and system layout;
if the estimated bearing capacity and the rigidity of the aerostatic bearing at the stage are respectively less than 60% of the required bearing capacity and the required rigidity, modifying the structural parameters and the working parameters of the bearing, and estimating again;
s4, accurately calculating the aerostatic bearing;
carrying out accurate analytical calculation and numerical calculation of the aerostatic bearing on the basis of rough estimation of the aerostatic bearing; the analytical calculation method of the gas hydrostatic bearing utilizes the linear gas source hypothesis to convert the two-dimensional flow of the gas in the gas film of the gas hydrostatic bearing into the one-dimensional flow, so that the Reynolds equation obtains a simple analytical solution; the numerical calculation method of the aerostatic bearing is characterized in that an N-S equation, a continuity equation and a gas state equation are combined to establish a gas lubrication theory, a finite element technology is adopted to disperse a calculation domain into finite elements, finite differences or finite volumes, a mathematical model of the aerostatic bearing is constructed, and the numerical calculation method of a computer is used for analyzing the aerostatic bearing to obtain the pressure distribution condition of the aerostatic bearing and the relation between the bearing capacity, rigidity and flow of the aerostatic bearing and the thickness of a gas film; checking whether the working point selection of the aerostatic bearing meets the requirements of the design principle or not on the basis, if not, modifying the structural parameters and/or the working parameters, and carrying out analysis and calculation again until the requirements are met;
s5, verifying the stability of the aerostatic bearing;
in the engineering design process of the aerostatic bearing, a pressure equalizing cavity of the aerostatic bearing needs to meet an empirical formula, namely for a plane thrust bearing, the ratio of the volume of the pressure equalizing cavity to the volume of an air film needs to be less than 10%, and for a journal bearing, the ratio of the volume of the pressure equalizing cavity to the volume of the air film needs to be less than 5%; if the empirical formula is not met, measures such as reducing the air supply pressure, reducing the throttling aperture, reducing the thickness of an air film, reducing the volume of a pressure equalizing cavity and the like can be adopted for inhibiting, but the measures can cause remarkable change of the static characteristic of the bearing, and when the static characteristic can not meet the requirement, the design parameters of the bearing need to be modified for reanalysis;
s6, designing, processing and assembling the aerostatic bearing;
after the theoretical analysis is completed and the system requirements and constraints are met, the structural design of the aerostatic bearing is carried out according to the structural parameters of the bearing determined by the theoretical analysis; in the structural design of the aerostatic bearing, the aerostatic bearing and the accessory connecting structure thereof need to be designed from a system angle, and the requirements of roughness, form and position tolerance and dimensional tolerance are provided; before processing and manufacturing, determining a bearing material according to the system quality and the working condition requirement; determining the surface type precision and analyzing the feasibility according to the bearing structure, accounting the cost, and compiling a processing technology; after the aerostatic bearing and the accessory connecting structure thereof are processed and manufactured, the aerostatic bearing is precisely assembled;
s7, testing the performance of the aerostatic bearing;
building a performance test platform of the aerostatic bearing, testing the bearing capacity, rigidity, flow and stability of the aerostatic bearing, and comparing the test result of the aerostatic bearing with a theoretical analysis result, a design requirement and a test result; and if the design requirements are not met, modifying the structural parameters and/or the working parameters of the aerostatic bearing, and carrying out accurate analysis and calculation again until the requirements are met, thereby completing systematic design work of the aerostatic bearing.
Preferably, in step S1, the maximum particle size of the air that can be provided by the equipment workplace is less than one third of the thickness of the aerostatic bearing working film.
Preferably, in step S6, the material of the aerostatic bearing may be selected from nitrided stainless steel, hard anodized aluminum alloy, alumina ceramic, granite, porous graphite, porous ceramic, bronze, and the like.
Preferably, in step S6, the manufacturing process of the aerostatic bearing is: blanking, heat treatment, rough machining, heat treatment, finish machining, heat treatment, surface hardening treatment (optional), ultra-precision machining and detection.
Preferably, in step S7, for the aerostatic bearing where the air hammer vibration occurs in the test stage, measures such as air discharge control and introduction of damping holes can be taken, and the air hammer vibration is accordingly suppressed while ensuring that its static characteristics are as unchanged as possible.
The invention has the following beneficial effects: the design process of the aerostatic bearing is constructed from a system perspective. The method starts from a system, and provides the special aerostatic bearing suitable for the equipment through index decomposition, function and structure analysis of the system from the start of requirements.
Drawings
Fig. 1 is a design flowchart of a aerostatic bearing engineering design method based on system engineering according to an embodiment of the present invention.
Detailed Description
The present invention will be described in detail with reference to specific examples. The following examples will aid those skilled in the art in further understanding the present invention, but are not intended to limit the invention in any manner. It should be noted that variations and modifications can be made by persons skilled in the art without departing from the spirit of the invention. All falling within the scope of the present invention.
The invention is described in further detail below with reference to the accompanying drawings:
as shown in fig. 1, an embodiment of the present invention provides a aerostatic bearing engineering design method based on system engineering, including the following steps:
s1, requirements and constraints of the aerostatic bearing are provided; determining the requirements of the required load-bearing capacity, rigidity, stability, processing cost and operation cost of the aerostatic bearing according to the working characteristics and functional requirements of equipment; determining the bearing capacity required by the aerostatic bearing according to the motion load of the equipment system; determining the rigidity index of the required aerostatic bearing according to the system rigidity index decomposition, the system bandwidth index and the error of the equipment; determining the design space of the aerostatic bearing according to the overall layout of the equipment structure; determining the working air supply pressure and the working air film thickness of the aerostatic bearing according to the maximum air supply pressure and the air quality requirement which can be provided by the equipment workplace; determining possible processing means adopted by the aerostatic bearing according to the cost budget of the equipment;
s2, selecting a design principle of a gas hydrostatic bearing; selecting different aerostatic bearing design principles according to different equipment working conditions and application occasions; in low-speed heavy-load occasions, selecting a maximum bearing design principle; in high-speed precise occasions, a maximum rigidity design principle is selected; in the case of significant cost and reliability concerns, the engineering design principles are selected, namely:
design maximum bearer ≈ required bearer capacity ≈ 1+ 50%);
the maximum rigidity is designed to be approximately equal to the required rigidity/90 percent;
no air hammer vibration exists in the working process;
the working point is positioned at the middle or large working gas film thickness;
s3, estimating the performance of the aerostatic bearing; providing a design constraint for the aerostatic bearing at the initial design stage through performance estimation of the aerostatic bearing, and carrying out subsequent accurate analysis and calculation work under the constraint; according to the space constraint, the air supply pressure and the like of the aerostatic bearing, the bearing structure form is preliminarily determined, and the bearing capacity and the rigidity are prejudged, namely:
carrying: w δ P S, where δ is the load factor, 0.3; p is the air supply pressure, and S is the bearing area;
rigidity: e is delta W/delta h, wherein delta W is the bearing capacity variation, and delta h is the air film thickness variation;
the bearing structure is as follows: determining the structural form of the aerostatic bearing according to space constraint and system layout;
if the estimated bearing capacity and the rigidity of the aerostatic bearing at the stage are respectively less than 60% of the required bearing capacity and rigidity, structural parameters and working parameters of the bearing need to be modified, and estimation is carried out again;
s4, accurately calculating the aerostatic bearing; carrying out accurate analytical calculation and numerical calculation of the aerostatic bearing on the basis of rough estimation of the aerostatic bearing; the analytical calculation method of the gas hydrostatic bearing utilizes the linear gas source hypothesis to convert the two-dimensional flow of the gas in the gas film of the gas hydrostatic bearing into the one-dimensional flow, so that the Reynolds equation obtains a simple analytical solution; the numerical calculation method of the aerostatic bearing is characterized in that an N-S equation, a continuity equation and a gas state equation are combined to establish a gas lubrication theory, a finite element technology is adopted to disperse a calculation domain into finite elements, finite differences or finite volumes, a mathematical model of the aerostatic bearing is constructed, and the mathematical model is analyzed by means of the numerical calculation method of a computer to obtain the pressure distribution condition of the aerostatic bearing and the relation between the bearing capacity, rigidity and flow of the aerostatic bearing and the gas film thickness; checking whether the working point selection of the aerostatic bearing meets the requirements of the design principle or not on the basis, if not, modifying the structural parameters and/or the working parameters, and carrying out analysis and calculation again until the requirements are met;
s5, verifying the stability of the aerostatic bearing; the air hammer vibration of the aerostatic bearing is a systematic problem and is related to the overall structural form and the connection mode of equipment and the rigidity and damping characteristics of the bearing; in the engineering design process of the aerostatic bearing, a pressure equalizing cavity of the aerostatic bearing needs to meet an empirical formula, namely for a plane thrust bearing, the ratio of the volume of the pressure equalizing cavity to the volume of an air film needs to be less than 10%, and for a journal bearing, the ratio of the volume of the pressure equalizing cavity to the volume of the air film needs to be less than 5%; if the empirical formula is not met, measures such as reducing the air supply pressure, reducing the throttling aperture, reducing the thickness of an air film, reducing the volume of a pressure equalizing cavity and the like can be adopted for inhibiting, but the measures can cause remarkable change of the static characteristic of the bearing, and when the static characteristic can not meet the requirement, the design parameter of the bearing needs to be modified for reanalysis;
s6, designing, processing and assembling the aerostatic bearing; after the theoretical analysis is completed and the system requirements and constraints are met, carrying out structural design on the aerostatic bearing according to the bearing structural parameters determined by the theoretical analysis; in the structural design of the aerostatic bearing, the aerostatic bearing and the accessory connecting structure thereof need to be designed from a system angle, and the requirements of roughness, form and position tolerance and dimensional tolerance are provided; before processing and manufacturing, determining a bearing material according to the system quality and the working condition requirement; determining the surface type precision and analyzing the feasibility according to the bearing structure, accounting the cost, and compiling a processing technology; after the aerostatic bearing and the auxiliary connecting structure thereof are processed and manufactured, the aerostatic bearing is precisely assembled;
s7, testing the performance of the aerostatic bearing; building a performance test platform of the aerostatic bearing, testing the bearing capacity, rigidity, flow and stability of the aerostatic bearing, and comparing the test result of the aerostatic bearing with a theoretical analysis result, a design requirement and a test result; if the design requirements are not met, the structural parameters and/or the working parameters of the aerostatic bearing need to be modified, accurate analysis and calculation are carried out again until the requirements are met, and accordingly systematic design work of the aerostatic bearing is completed.
At S1, the quality of the air available at the facility' S site affects the selection of the aerostatic bearing working film thickness, and the maximum particle size of the air should be less than one third of the aerostatic bearing working film thickness. In S6, the aerostatic bearing may be selected from nitrided stainless steel, hard anodized aluminum alloy, alumina ceramic, granite, porous graphite, porous ceramic, bronze, and the like. In S6, the manufacturing process of the aerostatic bearing is: blanking, heat treatment, rough machining, heat treatment, finish machining, heat treatment, surface hardening treatment (optional), ultra-precision machining and detection. In S7, for the aerostatic bearing in which the air hammer vibration occurs in the test stage, measures such as exhaust control and introduction of a damping hole may be taken, and the air hammer vibration is suppressed accordingly while ensuring that its static characteristics are as unchanged as possible.
The foregoing is only a preferred embodiment of the present invention, and it should be noted that those skilled in the art can make various improvements and modifications without departing from the principle of the present invention, and these improvements and modifications should also be construed as the protection scope of the present invention.

Claims (5)

1. A aerostatic bearing engineering design method based on system engineering is characterized in that: the method comprises the following steps:
s1, determining the requirements of the required load-bearing capacity, rigidity, stability, processing cost and operation cost of the aerostatic bearing according to the working characteristics and functional requirements of the equipment;
the operating characteristics and functional requirements include: the method comprises the following steps of (1) decomposing a motion load of an equipment system, a system stiffness index of the equipment, and a system bandwidth index and an error;
determining the bearing capacity required by the aerostatic bearing according to the motion load of the equipment system;
determining the rigidity index of the required aerostatic bearing according to the system rigidity index decomposition, the system bandwidth index and the error of the equipment;
determining the design space of the aerostatic bearing according to the overall layout of the equipment structure;
determining the working air supply pressure and the working air film thickness of the aerostatic bearing according to the maximum air supply pressure and the air quality requirement which can be provided by the equipment workplace;
determining possible processing means adopted by the aerostatic bearing according to the cost budget of the equipment;
s2, selecting different aerostatic bearing design principles according to different equipment working conditions and application occasions, wherein the design principles are as follows:
design maximum bearer ≈ required bearer capacity ≈ 1+ 50%);
the maximum rigidity is designed to be approximately equal to the required rigidity/90 percent;
no air hammer vibration exists in the working process;
the working point is positioned at the middle or large working gas film thickness;
wherein, at low-speed heavy load occasion, choose the biggest design principle that bears for use: in high-speed precise occasions, the maximum rigidity design principle is selected:
s3, estimating the performance of the aerostatic bearing;
providing a design constraint for the aerostatic bearing at the initial design stage through performance estimation of the aerostatic bearing, and then carrying out preliminary determination of the structural form of the bearing and prejudgment of the bearing capacity and the rigidity according to the space constraint and the gas supply pressure of the aerostatic bearing by the following formula:
carrying: w δ P S, where δ is the load factor, 0.3; p is the air supply pressure, and S is the bearing area;
rigidity: e is delta W/delta h, wherein delta W is the bearing capacity variation, and delta h is the air film thickness variation;
the bearing structure is as follows: determining the structural form of the aerostatic bearing according to space constraint and system layout;
if the estimated bearing capacity and the rigidity of the aerostatic bearing at the stage are respectively less than 60% of the required bearing capacity and rigidity, modifying the structural parameters and the working parameters of the bearing, and estimating again;
s4, accurately calculating the aerostatic bearing;
carrying out accurate analytical calculation and numerical calculation of the aerostatic bearing on the basis of rough estimation of the aerostatic bearing; the analytical calculation method of the aerostatic bearing utilizes the linear gas source hypothesis to convert the two-dimensional flow of the gas in the gas film of the aerostatic bearing into one-dimensional flow, so that the Reynolds equation obtains a simple analytical solution; the numerical calculation method of the aerostatic bearing is characterized in that an N-S equation, a continuity equation and a gas state equation are combined to establish a gas lubrication theory, a finite element technology is adopted to disperse a calculation domain into finite elements, finite differences or finite volumes, a mathematical model of the aerostatic bearing is constructed, and the numerical calculation method of a computer is used for analyzing the aerostatic bearing to obtain the pressure distribution condition of the aerostatic bearing and the relation between the bearing capacity, rigidity and flow of the aerostatic bearing and the thickness of a gas film; checking whether the working point selection of the aerostatic bearing meets the requirements of the design principle or not on the basis, if not, modifying the structural parameters and/or the working parameters, and carrying out analysis and calculation again until the requirements are met;
s5, verifying the stability of the aerostatic bearing;
in the engineering design process of the aerostatic bearing, a pressure equalizing cavity of the aerostatic bearing needs to meet an empirical formula, namely for a plane thrust bearing, the ratio of the volume of the pressure equalizing cavity to the volume of an air film needs to be less than 10%, and for a journal bearing, the ratio of the volume of the pressure equalizing cavity to the volume of the air film needs to be less than 5%; if the empirical formula is not met, the measures of reducing the air supply pressure, the throttling aperture, the air film thickness and the pressure equalizing cavity volume are adopted for inhibition, and when the static characteristic of the bearing can not meet the requirement, the design parameters of the bearing are required to be modified for reanalysis;
s6, designing, processing and assembling the aerostatic bearing;
after theoretical analysis in steps S3 to S5, and the system requirement in step S1 and the constraint in step S2 are satisfied, structural design of the aerostatic bearing is carried out according to the bearing structural parameters determined by the theoretical analysis; in the structural design of the aerostatic bearing, the aerostatic bearing and an auxiliary connecting structure thereof need to be designed from a system angle, and the requirements of roughness, form and position tolerance and dimensional tolerance are provided; before processing and manufacturing, determining a bearing material according to the system quality and the working condition requirement; determining the surface type precision and analyzing the feasibility according to the bearing structure, accounting the cost, and compiling a processing technology; after the aerostatic bearing and the auxiliary connecting structure thereof are processed and manufactured, the aerostatic bearing is precisely assembled;
s7, testing the performance of the aerostatic bearing;
building a performance test platform of the aerostatic bearing, testing the bearing capacity, rigidity, flow and stability of the aerostatic bearing, and comparing the test result of the aerostatic bearing with a theoretical analysis result, a design requirement and a test result; and if the design requirements are not met, modifying the structural parameters and/or the working parameters of the aerostatic bearing, and carrying out accurate analysis and calculation again until the requirements are met, thereby completing systematic design work of the aerostatic bearing.
2. The aerostatic bearing engineering design method according to claim 1, wherein in step S1, the maximum particle size of the air available at the plant site is less than one third of the working film thickness of the aerostatic bearing.
3. The aerostatic bearing engineering design method based on system engineering according to claim 1, wherein in step S6, the aerostatic bearing is made of nitrided stainless steel, hard anodized aluminum alloy, alumina ceramic, granite, porous graphite, porous ceramic, or bronze material.
4. The aerostatic bearing engineering design method based on system engineering according to claim 1, wherein in step S6, the aerostatic bearing manufacturing process is: blanking, heat treatment, rough machining, heat treatment, finish machining, heat treatment, ultra-precision machining and detection;
or: blanking, heat treatment, rough machining, heat treatment, finish machining, heat treatment, surface hardening treatment, ultra-precision machining and detection.
5. The aerostatic bearing engineering design method based on system engineering according to claim 1, characterized in that in step S7, for the aerostatic bearing where air hammer vibration occurs during the test stage, measures for exhausting control and introducing damping holes are taken, and the air hammer vibration is correspondingly suppressed under the condition of ensuring that its static characteristics are as unchanged as possible.
CN201810621489.2A 2018-06-15 2018-06-15 Aerostatic bearing engineering design method based on system engineering Active CN108804842B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201810621489.2A CN108804842B (en) 2018-06-15 2018-06-15 Aerostatic bearing engineering design method based on system engineering

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201810621489.2A CN108804842B (en) 2018-06-15 2018-06-15 Aerostatic bearing engineering design method based on system engineering

Publications (2)

Publication Number Publication Date
CN108804842A CN108804842A (en) 2018-11-13
CN108804842B true CN108804842B (en) 2022-06-03

Family

ID=64086654

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201810621489.2A Active CN108804842B (en) 2018-06-15 2018-06-15 Aerostatic bearing engineering design method based on system engineering

Country Status (1)

Country Link
CN (1) CN108804842B (en)

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101673318A (en) * 2009-09-30 2010-03-17 中国科学院等离子体物理研究所 Method for designing optimal static parameter of radial static pressure gas bearing of turbine expansion engine
CN105095583A (en) * 2015-07-26 2015-11-25 北京工业大学 Modal analysis method of static pressure main spindle at micro scale
CN106644475A (en) * 2016-10-12 2017-05-10 河南科技大学 Static and dynamic characteristics and stability test method for micro gas bearing

Family Cites Families (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI546464B (en) * 2014-05-27 2016-08-21 財團法人金屬工業研究發展中心 Manufacture of porous aerostatic bearing

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101673318A (en) * 2009-09-30 2010-03-17 中国科学院等离子体物理研究所 Method for designing optimal static parameter of radial static pressure gas bearing of turbine expansion engine
CN105095583A (en) * 2015-07-26 2015-11-25 北京工业大学 Modal analysis method of static pressure main spindle at micro scale
CN106644475A (en) * 2016-10-12 2017-05-10 河南科技大学 Static and dynamic characteristics and stability test method for micro gas bearing

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
具有可变均压槽的气体静压推力轴承性能研究;张君安 等;《摩擦学学报》;20090731;第29卷(第4期);全文 *

Also Published As

Publication number Publication date
CN108804842A (en) 2018-11-13

Similar Documents

Publication Publication Date Title
Okwudire et al. Minimum tracking error control of flexible ball screw drives using a discrete-time sliding mode controller
CN106886685B (en) It is a kind of meter and three-dimensional fractal interface load force prediction method
Wang et al. Improvement of location and orientation tolerances propagation control in cylindrical components assembly using stack-build assembly technique
Fan et al. Unified error model based spatial error compensation for four types of CNC machining center: part I—singular function based unified error model
Wu et al. Investigate on computer-aided fixture design and evaluation algorithm for near-net-shaped jet engine blade
Reason et al. Rapid design and performance evaluation of steady-state journal bearings—a technique amenable to programmable hand calculators
Liu et al. Thermal–mechanical coupling analysis and experimental study on CNC machine tool feed mechanism
CN108804842B (en) Aerostatic bearing engineering design method based on system engineering
Li et al. New deformation prediction of micro thin-walled structures by iterative FEM
Galant et al. Fast high-resolution FE-based simulation of thermo-elastic behaviour of machine tool structures
Chan et al. Effect of spatial moving structure and topology optimization of the CNC turning machine tools
Jamari et al. Plastic deterministic contact of rough surfaces
Wang et al. Three-dimensional wear prediction of four-degrees-of-freedom parallel mechanism with clearance spherical joint and flexible moving platform
Liu et al. Machined surface error analysis—a face milling approach
Sawicki et al. A Nonlinear Model for Prediction of Dynamic Coefficients in a Hydrodynamic Journal Bearing.
Tianyi et al. Error modeling and compensating of a novel 6-DOF aeroengine rotor docking equipment
Kotilainen et al. Manufacturing of cast monolithic hydrostatic journal bearings
Stoop et al. Aerostatic Stiffness and Damping Analysis for High-Speed Air Bearings in Ultra-Precision Machine Tools
Zhao et al. Multidisciplinary design optimization of tool head for heavy duty CNC vertical turning mill
Eguia et al. Analysis, optimization and accuracy assessment of special-purpose portable machines by virtual techniques
Hidalgo et al. A novel framework for relationship of manufacturing tolerance and component-level performance of journal bearings
Cheng et al. Study on the error distribution and key parameters for a desktop multi-axis micro milling machine tool
Cheng et al. Load induced error identification and camber curve design of a large-span crossbeam
Mayr et al. Simulation and prediction of the thermally induced deformations of machine tools caused by moving linear axis using the FDEM simulation approach
Dixit et al. Effect of geometrical parameters on fluid film coefficients in tilting pad journal bearing

Legal Events

Date Code Title Description
PB01 Publication
PB01 Publication
SE01 Entry into force of request for substantive examination
SE01 Entry into force of request for substantive examination
GR01 Patent grant
GR01 Patent grant