CN108803537B - Factory power utilization monitoring system based on intelligent air switch - Google Patents

Factory power utilization monitoring system based on intelligent air switch Download PDF

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Publication number
CN108803537B
CN108803537B CN201810835354.6A CN201810835354A CN108803537B CN 108803537 B CN108803537 B CN 108803537B CN 201810835354 A CN201810835354 A CN 201810835354A CN 108803537 B CN108803537 B CN 108803537B
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power consumption
power
machine equipment
equipment
cloud platform
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CN108803537A (en
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陈盛票
张磊
何金挺
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Ningbo Thinkhome Iot Technology Co ltd
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Ningbo Thinkhome Iot Technology Co ltd
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    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B19/00Programme-control systems
    • G05B19/02Programme-control systems electric
    • G05B19/418Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
    • G05B19/4185Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by the network communication
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B2219/00Program-control systems
    • G05B2219/30Nc systems
    • G05B2219/31From computer integrated manufacturing till monitoring
    • G05B2219/31088Network communication between supervisor and cell, machine group
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P90/00Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
    • Y02P90/02Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Quality & Reliability (AREA)
  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Automation & Control Theory (AREA)
  • General Factory Administration (AREA)

Abstract

The invention provides a factory power utilization monitoring system based on an intelligent air switch, which belongs to the technical field of power systems and comprises the following components: the intelligent air switches are used for acquiring power consumption parameters in real time, processing the power consumption parameters to obtain power consumption parameters and controlling the switches of the mechanical equipment; the cloud platform receives the power consumption parameters and the power consumption parameters, performs statistical processing to obtain a power consumption processing report, and performs comparison processing on the power consumption processing report and the production schedule to obtain an equipment monitoring report; and the client is provided for a user to check the equipment monitoring report and input a control instruction. The invention has the beneficial effects that: mastering the power utilization condition of a factory in real time; displaying the health state of the machine equipment in real time; based on each real-time electricity consumption parameter and electricity consumption parameter of the machine equipment, the working state of a single machine is subjected to statistical analysis, the real-time condition of a production schedule is reflected, the management cost of workers is effectively reduced, and the management and control on the production efficiency are enhanced; and the service condition and the service trend of the machine equipment of each factory are mastered in real time.

Description

Factory power utilization monitoring system based on intelligent air switch
Technical Field
The invention relates to the technical field of power systems, in particular to a factory power utilization monitoring system based on an intelligent air switch.
Background
The power utilization system of the factory comprises a plurality of power utilization lines, each power utilization line is respectively connected with a machine device, and the power utilization system has the following defects in the management aspect of the power supply system:
because the number of the machine equipment of each factory is large, the power utilization condition of the factory is difficult to master in real time;
the health state of the machine equipment cannot be displayed in real time through the analysis of each real-time power utilization parameter of the machine equipment;
the working state of a single machine cannot be subjected to statistical analysis based on each real-time electricity utilization parameter of the machine equipment, so that the real-time condition of a production schedule cannot be reflected in real time from the technical perspective, the management cost of workers cannot be effectively reduced, and the management and control on the production efficiency cannot be effectively enhanced;
production resources among different factories cannot be coordinately allocated and utilized by mastering the use conditions and use trends of equipment of each factory, so that the waste of social production resources cannot be effectively reduced.
Disclosure of Invention
Aiming at the problems in the prior art, the invention relates to a factory power utilization monitoring system based on an intelligent air switch.
The invention adopts the following technical scheme:
a factory power utilization monitoring system based on an intelligent air switch is used for managing power utilization systems of a plurality of factories, the power utilization systems comprise a plurality of power utilization lines and a plurality of machine equipment, and each power utilization line is respectively connected with one machine equipment; the plant power consumption monitoring system includes:
the intelligent air switches are respectively arranged on each power consumption circuit and used for acquiring and outputting power consumption parameters of the corresponding power consumption circuit in real time, converting the power consumption parameters to obtain and output power consumption parameters of the corresponding machine equipment, and controlling the switches of the machine equipment of the corresponding power consumption circuit;
the cloud platform is used for receiving the power consumption parameters and processing the power consumption parameters and the power consumption parameters according to a preset state detection strategy to obtain a state detection result, the state detection result comprises each real-time state data of the machine equipment and is used for counting the power consumption parameters to obtain a power consumption processing report form associated with the power consumption system, the power consumption processing report form comprises each working time and power consumption of the machine equipment, the cloud platform is also used for providing a production schedule for a user to prestore, the production schedule comprises each standard working time and standard power consumption of a preset production task of the machine equipment, and the cloud platform compares the power consumption processing report form and the production schedule according to a preset comparison strategy to obtain an equipment monitoring report form, the equipment monitoring report comprises first working progress data of all the machine equipment of each factory and second working progress data of all the machine equipment with the same equipment processing material type;
and each client is in communication connection with the cloud platform and is used for acquiring the power consumption processing report, the state detection result and the standby monitoring report from the cloud platform so as to provide for a user to check and input a control instruction, and the control instruction is used for controlling each intelligent air switch to control the on and off of the machine equipment.
Preferably, the electricity consumption parameters include a line current and a line voltage.
Preferably, the power consumption parameters include active power and active power degree.
Preferably, the electricity management system further includes:
at least one gateway, every the gateway respectively with cloud platform communication connection, and every the gateway respectively with at least one intelligence air switch communication connection, the gateway is used for receiving that intelligence air switch uploads the power consumption parameter with the power consumption parameter will the power consumption parameter with the power consumption parameter is uploaded to the cloud platform.
Preferably, the statistical processing comprises:
the cloud platform counts the electricity consumption of each piece of machine equipment according to the period of hours, days, weeks, years and preset time periods respectively to obtain an electricity consumption processing report form;
the client is used for acquiring the power consumption processing report form from the cloud platform and displaying the power consumption processing report form in a first display format;
the first display format is that the client displays the electricity consumption of each piece of machine equipment according to the period of hours, days, weeks, years and preset time periods.
Preferably, the statistical processing further comprises:
the cloud platform counts the electricity consumption of all the machine equipment in the same factory according to the period of hours, days, weeks, years and preset time periods respectively to obtain an electricity consumption processing report form;
the client is used for acquiring the power consumption processing report form from the cloud platform and displaying the power consumption processing report form in a second display format;
and the second display format is that the client displays the electricity consumption of all the machine equipment in the same factory according to the period of hours, days, weeks, years and preset time periods.
Preferably, the statistical processing further comprises:
the cloud platform counts the power consumption of all the machine equipment with the same equipment processing material type according to the period of hours, days, weeks, years and preset time periods respectively to obtain a power consumption processing report form;
the client is used for acquiring the power consumption processing report form from the cloud platform and displaying the power consumption processing report form in a third display format;
and the third display format is that the client displays the electricity consumption of all the machine equipment with the same equipment processing material type according to the period of hours, days, weeks, years and preset time periods.
Preferably, the intelligent air switch includes:
and the intelligent air switch is in communication data transmission with all external equipment through the communication module.
Preferably, the intelligent air switch further comprises:
the intelligent air switch is connected to the power circuit through the two wiring terminals;
the system bus terminal is used for connecting each communication module of the system;
the current sampling sensor is used for collecting the line current;
the voltage sampling sensor is used for collecting the line voltage;
the touch switch is used for manually operating the intelligent air switch and has a long-press locking remote switch control function;
the power acquisition and logic processing module is used for acquiring the power consumption parameters of the corresponding power consumption line in real time and converting the power consumption parameters to obtain the power consumption parameters of the corresponding machine equipment;
the power supply module is used for supplying power to the intelligent air switch;
and the power supply control module is used for controlling the on-off of the corresponding machine equipment.
The invention has the beneficial effects that: mastering the power utilization condition of a factory in real time;
the health state of the machine equipment is displayed in real time through analyzing each real-time electricity utilization parameter and electricity consumption parameter of the machine equipment;
the working state of a single machine is subjected to statistical analysis based on each real-time electricity utilization parameter of the machine equipment, the real-time condition of a production schedule is reflected in real time from the technical perspective, the management cost of workers is effectively reduced, and the management and control on the production efficiency are effectively enhanced;
production resources among different factories are coordinately distributed and utilized by mastering the use conditions and use trends of machine equipment of each factory, so that the waste of social production resources is effectively reduced.
Drawings
FIG. 1 is a functional block diagram of a factory electricity monitoring system based on an intelligent air switch in a preferred embodiment of the present invention;
fig. 2 is a schematic structural diagram of an intelligent air switch in a preferred embodiment of the present invention.
Detailed Description
In the following embodiments, the technical features may be combined with each other without conflict.
The following further describes embodiments of the present invention with reference to the drawings:
as shown in fig. 1, a factory power monitoring system based on an intelligent air switch 2 is used for managing power utilization systems of a plurality of factories, the power utilization systems include a plurality of power utilization lines and a plurality of machine devices 1, and each power utilization line is respectively connected with one of the machine devices 1; the power consumption monitoring system for the factory comprises:
a plurality of intelligent air switches 2, each of the power lines being provided with one of the intelligent air switches 2, the intelligent air switches 2 being configured to acquire and output power consumption parameters of the corresponding power line in real time, convert the power consumption parameters to obtain and output power consumption parameters of the corresponding machine equipment 1, and control switching of the corresponding machine equipment 1 of the power line;
a cloud platform 4, configured to receive the power consumption parameter and the power consumption parameter, and configured to process the power consumption parameter and the power consumption parameter according to a preset state detection policy to obtain a state detection result, where the state detection result includes real-time state data of each of the machine devices 1, and is configured to perform statistical processing on the power consumption parameter to obtain a power consumption processing report associated with the power consumption system, where the power consumption processing report includes a working time and a power consumption of each of the machine devices 1, the cloud platform 4 is further configured to provide a production schedule for a user to pre-store, the production schedule includes a standard working time and a standard power consumption for each of the machine devices 1 to complete a preset production task, and the cloud platform 4 compares the power consumption processing report with the production schedule according to a preset comparison policy to obtain an equipment monitoring report, the equipment monitoring report includes first work schedule data of all the machine equipments 1 of each of the factories, and second work schedule data of all the machine equipments 1 having the same equipment processing material type;
and each client 5 is in communication connection with the cloud platform 4, and is configured to obtain the power consumption processing report, the state detection result, and the standby monitoring report from the cloud platform 4, so as to provide the power consumption processing report, the state detection result, and the standby monitoring report for a user to check and input a control instruction, where the control instruction is used to control each intelligent air switch 2 to control switching of the machine equipment 1.
In the embodiment, the power utilization condition of a factory is mastered in real time; the health state of the machine equipment 1 is displayed in real time through analysis of each real-time electricity utilization parameter and electricity consumption parameter of the machine equipment 1; based on each real-time electricity utilization parameter of the machine equipment 1, the working state of a single machine is subjected to statistical analysis, the real-time condition of a production schedule is reflected in real time from the technical perspective, the management cost of workers is effectively reduced, and the management and control on the production efficiency are effectively enhanced; production resources among different factories are coordinately distributed and utilized by mastering the use conditions and use trends of machine equipment of each factory, so that the waste of social production resources is effectively reduced.
In a preferred embodiment, the power consumption parameters include line current and line voltage.
In a preferred embodiment, the power consumption parameters include active power and active power.
In a preferred embodiment, the power management system further includes:
each of the gateways 3 is in communication connection with the cloud platform 4, each of the gateways 3 is in communication connection with at least one of the intelligent air switches 2, and the gateways 3 are configured to receive the power consumption parameters and the power consumption parameters uploaded by the intelligent air switches 2 and upload the power consumption parameters and the power consumption parameters to the cloud platform 4.
In a preferred embodiment, the statistical process includes:
the cloud platform 4 counts the power consumption of each piece of the machine equipment 1 according to the period of hours, days, weeks, years and preset time periods, so as to obtain the power consumption processing report;
the client 5 is configured to obtain the power consumption processing report from the cloud platform 4 and display the power consumption processing report in a first display format;
the first display format is to display the power consumption of each of the equipment devices 1 by the client 5 in a cycle of hour, day, week, year, and a predetermined time period.
In this embodiment, the display pages of the client 5 include a first page corresponding to a first display format, on the first page, the user can view the power consumption amount and the power consumption amount of the single power consumption apparatus 1 in the past hour in the period of one hour, the power consumption amount of the single power consumption apparatus 1 in the past day in the period of one day, the power consumption amount of the single power consumption apparatus 1 in the past week in the period of one week, the power consumption amount of the single power consumption apparatus 1 in the past year in the period of one year, and each time slot (the preset time slot is composed of a plurality of time slots, and specific values of the preset time slot and the time slot can be set in advance according to the user use requirement) in the past preset time slot in the period of one preset time slot, and the power consumption amount can be displayed by using a bar graph or a pie graph.
In a preferred embodiment, the statistical process further includes:
the cloud platform 4 counts the power consumption of all the machine devices 1 in the same factory according to the period of hours, days, weeks, years and preset time periods, so as to obtain the power consumption processing report;
the client 5 is configured to obtain the power consumption processing report from the cloud platform 4 and display the power consumption processing report in a second display format;
the second display format is to display the power consumption of all the equipment 1 in the same plant by the client 5 in a cycle of hour, day, week, year, and a predetermined time period.
In the present embodiment, the display page of the client 5 includes a second page corresponding to a second display format, in which the user can view the sum of the power consumption of all the above-mentioned equipment 1 in the same plant in the past hour in a cycle of one hour, the power consumption of all the above-mentioned equipment 1 in the same plant in the past day in a cycle of one day, the power consumption of all the above-mentioned equipment 1 in the same plant in the past week in a cycle of one week, the power consumption of all the above-mentioned equipment 1 in the same plant in the past month in a cycle of one year, and the power consumption of all the above-mentioned equipment 1 in the same plant in the past time period in a preset time period in a cycle of one year (the preset time period is composed of a plurality of time segments, and the specific values of the preset time segment and the time segment can be set in advance according to the user usage requirement), the electricity consumption can be displayed by a bar chart or a pie chart.
In a preferred embodiment, the statistical process further includes:
the cloud platform 4 counts the power consumption of all the machine equipment 1 with the same equipment processing material type according to the period of hours, days, weeks, years and preset time periods respectively to obtain the power consumption processing report;
the client 5 is configured to obtain the power consumption processing report from the cloud platform 4 and display the power consumption processing report in a third display format;
the third display format is that the client displays the power consumption of all the machine devices having the same device processing material type according to the period of hours, days, weeks, years and preset time periods.
In the present embodiment, the display page of the client 5 includes a third page corresponding to a third display format in which the user can view the power consumption of each minute in the past hour of all the above-mentioned machines 1 having the same machine-work material type in a cycle of one hour, the power consumption of each hour in the past day of all the above-mentioned machines 1 having the same machine-work material type in a cycle of one day, the power consumption of each day in the past week of all the above-mentioned machines 1 having the same machine-work material type in a cycle of one week, the power consumption of each month in the past year of all the above-mentioned machines 1 having the same machine-work material type in a cycle of one year, and each time division in a preset time period in the past (the preset time period is composed of a plurality of time division periods, the specific values of the preset time period and the time-sharing period can be set in advance according to the use requirements of users), and the electricity consumption can be displayed by adopting a bar chart or a pie chart.
As shown in fig. 2, in a preferred embodiment, the intelligent air switch 2 includes:
and a communication module 4a, wherein the intelligent air switch 2 performs communication data transmission with all external devices through the communication module 4 a.
As shown in fig. 2, in a preferred embodiment, the intelligent air switch 2 further includes:
the intelligent air switch 2 is connected to the power circuit through the two wiring terminals 3 a;
a system bus terminal 6a for connecting the communication modules 4a of the system;
a current sampling sensor 1a for collecting the line current;
a voltage sampling sensor 2a for collecting the line voltage;
the light touch switch 5a is used for manually operating the intelligent air switch 2 and locking a remote switch control function by long pressing, and the remote switch control function can be locally controlled only by the light touch switch 5a after being locked;
the electric quantity acquisition and logic processing module 7a is used for acquiring the electricity utilization parameters of the corresponding electricity utilization lines in real time and converting the electricity utilization parameters to obtain the electricity utilization parameters of the corresponding machine equipment;
the power module 8a is used for supplying power to the intelligent air switch 2;
and the power supply control module 9a is used for controlling the on-off of the corresponding machine equipment 1 connected with the intelligent air switch 2.
While the specification concludes with claims defining exemplary embodiments of particular structures for practicing the invention, it is believed that other modifications will be made in the spirit of the invention. While the above invention sets forth presently preferred embodiments, these are not intended as limitations.
Various alterations and modifications will no doubt become apparent to those skilled in the art after having read the above description. Therefore, the appended claims should be construed to cover all such variations and modifications as fall within the true spirit and scope of the invention. Any and all equivalent ranges and contents within the scope of the claims should be considered to be within the intent and scope of the present invention.

Claims (9)

1. A factory electricity utilization monitoring system based on an intelligent air switch is characterized by being used for managing electricity utilization systems of a plurality of factories, wherein each electricity utilization system comprises a plurality of electricity utilization lines and a plurality of machine equipment, and each electricity utilization line is respectively connected with one machine equipment; the plant power consumption monitoring system includes:
the intelligent air switches are respectively arranged on each power consumption circuit and used for acquiring and outputting power consumption parameters of the corresponding power consumption circuit in real time, converting the power consumption parameters to obtain and output power consumption parameters of the corresponding machine equipment, and controlling the switches of the machine equipment of the corresponding power consumption circuit;
the cloud platform is used for receiving the power consumption parameters and processing the power consumption parameters and the power consumption parameters according to a preset state detection strategy to obtain a state detection result, the state detection result comprises each real-time state data of the machine equipment and is used for counting the power consumption parameters to obtain a power consumption processing report form associated with the power consumption system, the power consumption processing report form comprises each working time and power consumption of the machine equipment, the cloud platform is also used for providing a production schedule for a user to prestore, the production schedule comprises each standard working time and standard power consumption of a preset production task of the machine equipment, and the cloud platform compares the power consumption processing report form and the production schedule according to a preset comparison strategy to obtain an equipment monitoring report form, the equipment monitoring report comprises first working progress data of all the machine equipment of each factory and second working progress data of all the machine equipment with the same equipment processing material type;
the system comprises at least one client, each client is in communication connection with the cloud platform and is used for obtaining the power consumption processing report, the state detection result and the equipment monitoring report from the cloud platform so as to provide for a user to check and input a control instruction, and the control instruction is used for controlling each intelligent air switch to control the on and off of the machine equipment.
2. The plant power monitoring system of claim 1, wherein the power usage parameters include line current and line voltage.
3. The plant power monitoring system of claim 1, wherein the power usage parameters include active power and active wattage.
4. The plant power monitoring system of claim 1, further comprising:
at least one gateway, every the gateway respectively with cloud platform communication connection, and every the gateway respectively with at least one intelligence air switch communication connection, the gateway is used for receiving that intelligence air switch uploads the power consumption parameter with the power consumption parameter will the power consumption parameter with the power consumption parameter is uploaded to the cloud platform.
5. The plant power monitoring system of claim 1, wherein the statistical processing comprises:
the cloud platform counts the electricity consumption of each piece of machine equipment according to the period of hours, days, weeks, years and preset time periods respectively to obtain an electricity consumption processing report form;
the client is used for acquiring the power consumption processing report form from the cloud platform and displaying the power consumption processing report form in a first display format;
the first display format is that the client displays the electricity consumption of each piece of machine equipment according to the period of hours, days, weeks, years and preset time periods.
6. The plant power monitoring system of claim 1, wherein the statistical processing further comprises:
the cloud platform counts the electricity consumption of all the machine equipment in the same factory according to the period of hours, days, weeks, years and preset time periods respectively to obtain an electricity consumption processing report form;
the client is used for acquiring the power consumption processing report form from the cloud platform and displaying the power consumption processing report form in a second display format;
and the second display format is that the client displays the electricity consumption of all the machine equipment in the same factory according to the period of hours, days, weeks, years and preset time periods.
7. The plant power monitoring system of claim 1, wherein the statistical processing further comprises:
the cloud platform counts the power consumption of all the machine equipment with the same equipment processing material type according to the period of hours, days, weeks, years and preset time periods respectively to obtain a power consumption processing report form;
the client is used for acquiring the power consumption processing report form from the cloud platform and displaying the power consumption processing report form in a third display format;
and the third display format is that the client displays the electricity consumption of all the machine equipment with the same equipment processing material type according to the period of hours, days, weeks, years and preset time periods.
8. The plant power monitoring system of claim 2, wherein the intelligent air switch comprises:
and the intelligent air switch is in communication data transmission with all external equipment through the communication module.
9. The plant power monitoring system of claim 8, wherein the intelligent air switch further comprises:
the intelligent air switch is connected to the power circuit through the two wiring terminals;
the system bus terminal is used for connecting each communication module of the system;
the current sampling sensor is used for collecting the line current;
the voltage sampling sensor is used for collecting the line voltage;
the touch switch is used for manually operating the intelligent air switch and has a long-press locking remote switch control function;
the power acquisition and logic processing module is used for acquiring the power consumption parameters of the corresponding power consumption line in real time and converting the power consumption parameters to obtain the power consumption parameters of the corresponding machine equipment;
the power supply module is used for supplying power to the intelligent air switch;
and the power supply control module is used for controlling the on-off of the corresponding machine equipment.
CN201810835354.6A 2018-07-26 2018-07-26 Factory power utilization monitoring system based on intelligent air switch Expired - Fee Related CN108803537B (en)

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CN110794203A (en) * 2019-11-08 2020-02-14 国网电子商务有限公司 Method and equipment for measuring power consumption information of single production equipment in factory

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