CN108803467B - Real-time monitoring method and system for operation state of vertical separator - Google Patents

Real-time monitoring method and system for operation state of vertical separator Download PDF

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CN108803467B
CN108803467B CN201810920004.XA CN201810920004A CN108803467B CN 108803467 B CN108803467 B CN 108803467B CN 201810920004 A CN201810920004 A CN 201810920004A CN 108803467 B CN108803467 B CN 108803467B
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calculation result
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abnormal
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CN108803467A (en
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向安宇
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Beijing Tianan Wisdom Information Technology Co ltd
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    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B19/00Programme-control systems
    • G05B19/02Programme-control systems electric
    • G05B19/04Programme control other than numerical control, i.e. in sequence controllers or logic controllers
    • G05B19/048Monitoring; Safety

Abstract

The invention provides a real-time monitoring method for the running state of a vertical separator, which comprises the following steps: reading data: determining parameters to be monitored, and correspondingly reading data matched with the parameters to be monitored in the acquisition server and the relational database; and checking the data type: checking the type of the matched data of the parameters to be monitored; defining the data range: defining a normal range of values for the match data; calculating data: calculating the matched data based on the mathematical model and outputting a calculation result; and (4) checking and calculating results: comparing and analyzing the calculation result with a normal value, and judging whether the calculation result is normal or abnormal; entering the next monitoring period when the calculation result is normal; when the calculation result is abnormal, analyzing the reason of the abnormality and outputting the analysis result; classifying the abnormal calculation results according to the analysis results; alarming according to the classification; the present disclosure simultaneously provides a real-time monitoring system of vertical separator running state, include: the system comprises an acquisition server, a relational database, a calculation module, a detection module and an alarm module.

Description

Real-time monitoring method and system for operation state of vertical separator
Technical Field
The disclosure relates to a real-time monitoring method and a real-time monitoring system for the running state of a vertical separator.
Background
With the development of automation technology, computer technology is widely applied in the field of petroleum industry, and the safety performance and the automation degree of petroleum electrical equipment are correspondingly improved. Because any fault in the petroleum and electrical equipment may affect the normal operation of other works and finally bring losses of different degrees, the real-time safety monitoring of the engineering equipment through a scientific method and a meticulous operation flow is particularly important, the problems are timely found and solved, the engineering efficiency can be improved, and the labor intensity of workers can be greatly reduced.
Disclosure of Invention
In order to solve at least one of the above technical problems, the present disclosure provides a method and a system for monitoring an operation state of a vertical separator in real time.
According to one aspect of the disclosure, a method for real-time monitoring of the operating state of a vertical separator comprises the following steps:
reading data: determining parameters to be monitored, and reading data matched with the parameters to be monitored in the acquisition server and the relational database;
and checking the data type: checking the type of the matched data of the parameters to be monitored;
defining the data range: defining a normal range of values for the match data;
calculating data: calculating the matched data based on the mathematical model and outputting a calculation result;
and (4) checking and calculating results: comparing and analyzing the calculation result with a normal value, and judging whether the calculation result is normal or abnormal;
when the calculation result is normal, entering the next monitoring period;
when the calculation result is abnormal, analyzing the reason of the abnormality and outputting the analysis result;
classifying the abnormal calculation results according to the analysis results; and
and alarming according to the classification.
According to at least one embodiment of the present disclosure, the data type includes a character string type and a number type.
According to at least one embodiment of the present disclosure, the normal range of values for the match data is defined based on the physical characteristics of the vertical separator and the computational requirements of the mathematical model.
According to at least one embodiment of the present disclosure, the step of defining the data range further comprises defining a unit of calculation of the parameter to be monitored.
According to at least one embodiment of the disclosure, when the type of the matching data does not meet the verification, or the matching data is not in a normal numerical range, an alarm is given; and when the type of the matched data meets the verification and the matched data is in the normal numerical range, entering the step of calculating the data.
According to at least one embodiment of the present disclosure, the step of calculating data further comprises: checking the calculation result, namely judging whether the calculation result has errors;
when the calculation result has no error, entering the next monitoring period;
and when the calculation result has errors, outputting the calculation result and entering a step of checking the calculation result.
According to at least one embodiment of the present disclosure, the step of classifying the abnormal calculation result includes:
dividing abnormal calculation results with the same analysis result into a 1 st category;
and (3) dividing abnormal calculation results with different analysis results into 2 nd, 3 rd, … th and n th classes, wherein n is more than or equal to 2.
According to at least one embodiment of the present disclosure, the alarm includes: and sending different alarm prompts and outputting corresponding alarm information according to different classifications.
According to at least one embodiment of the present disclosure, the alarm information includes an abnormal calculation result and an analysis result corresponding to the abnormal calculation result.
According to another aspect of the present disclosure, a system for real-time monitoring of the operating status of a vertical separator comprises:
the acquisition server is used for storing real-time acquired monitoring data reflecting the running state of the vertical separator;
the relational database stores non-real-time monitoring data of the vertical separator;
the calculation module is used for matching the parameters to be monitored with the data in the acquisition server and the relational database, checking the types of the parameters to be monitored, limiting the normal numerical range of the parameters to be monitored, calculating the parameters to be monitored based on a mathematical model and outputting a calculation result;
a checking module: comparing the calculation result with a normal value corresponding to the parameter to be monitored, displaying whether the calculation result is normal or abnormal, displaying the reason of the abnormality when the calculation result is abnormal, and outputting the abnormal calculation result and the abnormal reason corresponding to the abnormal calculation result; and
and the alarm module is used for classifying the detection results output by the detection module and giving an alarm according to the classification.
Drawings
The accompanying drawings, which are included to provide a further understanding of the disclosure and are incorporated in and constitute a part of this specification, illustrate exemplary embodiments of the disclosure and together with the description serve to explain the principles of the disclosure.
Fig. 1 is a schematic diagram of a real-time monitoring system of an operating condition of a vertical separator according to at least one embodiment of the present disclosure.
Fig. 2 is a flow chart of a method of real-time monitoring of the operating condition of a vertical separator according to at least one embodiment of the present disclosure.
Detailed Description
The present disclosure will be described in further detail with reference to the drawings and embodiments. It is to be understood that the specific embodiments described herein are for purposes of illustration only and are not to be construed as limitations of the present disclosure. It should be further noted that, for the convenience of description, only the portions relevant to the present disclosure are shown in the drawings.
It should be noted that the embodiments and features of the embodiments in the present disclosure may be combined with each other without conflict. The present disclosure will be described in detail below with reference to the accompanying drawings in conjunction with embodiments.
In an alternative embodiment of the present disclosure, as shown in fig. 1, a system for real-time monitoring of the operating status of a vertical separator comprises: the system comprises an acquisition server, a relational database, a calculation module, a detection module and an alarm module.
The acquisition server: the method is mainly used for storing real-time collected monitoring data related to the operation state of the vertical separator, such as water flow, air flow and liquid level real-time monitoring data.
A relational database: the method is mainly used for storing non-real-time monitoring data of the vertical separator, including physical parameters of the vertical separator.
A calculation module: including a calculation input and a calculation output module. The input may be a parameter reflecting the operating state of the vertical separator, i.e. a parameter that needs to be monitored. And matching the parameters to be monitored with the data stored in the acquisition server and the relational database in a calculation module, and then sequentially verifying the types of the data matched with the parameters to be monitored. According to the physical characteristics of the vertical separator and the calculation requirements of the mathematical model, the normal state numerical value of each parameter to be monitored is limited in the numerical range, and meanwhile, the calculation unit of the parameter to be monitored is limited. And calculating the matched data of the parameters which need to be monitored and are limited by the checksum based on the related mathematical model, and outputting the calculation result through a calculation output module.
A checking module: the system comprises a test input module and a test output module, and the test module also internally contains values of normal states of all parameters to be monitored and analysis information of some abnormal values. The calculation result of the parameters needing to be monitored from the calculation module is input through the inspection input module, the calculation result is compared with the numerical values of the normal states corresponding to the parameters needing to be monitored and judged, the calculation result is displayed to be normal or abnormal, and when the calculation result is displayed to be abnormal, the reason of the abnormal is displayed at the same time. All the inspection results can be output to the alarm module through the inspection output module.
An alarm module: the alarm input module inputs the inspection result, classifies the inspection result and alarms in different modes according to different classifications.
It should be noted that there is a checking process before the calculation result is output, that is, it is determined whether there is an error in the calculation result, and then the calculation result is divided into two calculation results, i.e., an error and an error. Further, when the checking result shows that no error exists, the next monitoring period is directly started. And when the checking result shows that an error exists, outputting the calculation result with the error to a checking module, and further checking the calculation result, namely comparing and judging the calculation result with the value of the normal state corresponding to the parameter to be monitored. And when the judgment result is normal, directly entering the next monitoring period. When the judgment result is abnormal, analyzing the reason of the abnormality, and outputting the abnormal calculation result and the abnormal reason to an alarm module for classification and arrangement; specifically, according to the reason analysis of the abnormal calculation results, the abnormal calculation results with the same analysis result are divided into the 1 st class, the abnormal calculation results with different analysis results are divided into the 2 nd, 3 rd, … rd class and the n class, wherein n is larger than or equal to 2.
According to different classifications, the monitoring system can send different alarm prompts and display corresponding alarm information, wherein the alarm information comprises a calculation result and a corresponding analysis result, and the calculation result and the corresponding analysis result are abnormal.
In an optional embodiment of the present disclosure, as shown in fig. 2, the real-time monitoring system is adopted to monitor the operation state of the vertical separator in real time, and the monitoring method includes the following steps:
1) parameter matching: firstly, parameters needing to be monitored, such as the current inlet equipment type, design margin coefficient, gas density, gas viscosity, crude oil density, crude oil viscosity, water mass flow rate, water density, water viscosity, crude oil mass flow rate and the like, are determined, and then data matched with the parameters needing to be monitored in the acquisition server and the relational database are correspondingly read.
Checking the parameter types: the type of the data matched with the parameters to be monitored is checked in sequence, for example, whether the data is of a String type or a Number type, for example, the type of the designed ingress device should be the String type.
Parameter definition: according to the physical characteristics of the vertical separator and the calculation requirements of the mathematical model, the normal state numerical value of each parameter to be monitored is limited in the numerical range, and meanwhile, the calculation unit of the parameter to be monitored is limited. For example, a design margin factor, which defines a range of (0, 2), unitless.
Parameter matching, parameter type checking and parameter limiting are all completed in the computing module. If the data matched with the parameters to be monitored are not in accordance with the limited numerical range or the types of the parameters to be monitored are not matched, the results are output to the alarm module through the calculation module, and an alarm prompt is given to a user.
2) And (3) parameter calculation: and calculating the matched data of the parameters to be monitored based on the mathematical model, and checking whether the calculation result has errors. And according to the checking result, dividing the calculation result into two situations of error existence and error nonexistence. And when the checking result shows that no error exists, directly entering the next monitoring period. And when the checking result shows that an error exists, outputting the calculation result to a checking module, and further checking the calculation result, namely comparing and judging the calculation result with the value of the normal state of the corresponding monitoring parameter. When the judgment result is normal, directly entering the next monitoring period; and when the judgment result is abnormal, the inspection module starts to analyze the reason of the abnormality, then the inspection result is output to the alarm module, and the inspection result is further classified and sorted according to the reason of the abnormality in the alarm module.
3) And (4) checking and calculating results: some abnormal operating conditions of the vertical separator are judged by checking (whether normal or reasonable) the calculation results. And comparing the calculation result with the value of the normal state of each parameter to be monitored contained in the inspection module, and judging whether the calculation result is normal or abnormal. For example, in a series of parameters to be monitored, such as the inner diameter of an inlet nozzle, the inner diameter of a gas outlet nozzle, the diameter of a cylinder and the like of the vertical separator, which need to be judged whether the parameters are reasonable or not, the normal state value of the inner diameter of the inlet nozzle should be 0.31, the result calculated by the calculation module is 0.29, and if the value is smaller than the normal value, the inspection module displays that the result is an abnormal calculation result.
Analyzing an abnormal calculation result: and analyzing the abnormal calculation result according to the analysis information of some abnormal values contained in the inspection module, and outputting the analysis result and the abnormal calculation result to the alarm module. For example, if the reason why the analysis of the abnormal calculation result of the inner diameter of the inlet nozzle to obtain the error of the parameter to be monitored is related to the maximum gas volume flow rate and the maximum liquid volume flow rate may be related, the analysis result and the corresponding calculation result are output to the alarm module together.
And when the abnormal value does not exist in the test result, directly entering the next monitoring period.
4) And classifying the abnormal calculation results, and alarming in different modes according to different classifications.
In the alarm module, according to the analysis of the reasons of the abnormal calculation results, the abnormal calculation results with the same analysis results are divided into the 1 st class, the abnormal calculation results with different analysis results are divided into the 2 nd, 3 rd and … rd class, n is larger than or equal to 2.
According to the different classifications, the alarm module can send different alarm prompts and display corresponding alarm information. The alarm information comprises calculation data with abnormal detection results and corresponding analysis results.
In summary, the method and system for monitoring the operation status of the vertical separator in real time in the present disclosure use the acquisition server and the relational database as the data source of the operation status of the vertical separator, by reading data, matching the data with relevant parameters to be monitored, calculating the matched data by the calculation module, outputting the calculation result with errors to the inspection module for further inspection and analysis, finding out the abnormal calculation result and the reason of the abnormal calculation result, the abnormal calculation results are classified and sorted at the alarm module, alarm prompts in different modes are finally carried out according to different classification results, corresponding alarm information is displayed, and a worker can timely make scientific and reasonable judgment on the running state of the vertical separator according to the difference of the alarm prompts and the displayed corresponding alarm information and take corresponding necessary measures to avoid unnecessary loss. The technical scheme can monitor and analyze the running state of the vertical separator in real time, the whole monitoring process is automated, and the method can be used for solving the problems of low manual accounting efficiency and the like caused by large information quantity.
It will be understood by those skilled in the art that the foregoing embodiments are merely for clarity of illustration of the disclosure and are not intended to limit the scope of the disclosure. Other variations or modifications may occur to those skilled in the art, based on the foregoing disclosure, and are still within the scope of the present disclosure.

Claims (8)

1. A real-time monitoring method for the operation state of a vertical separator is characterized by comprising the following steps:
reading data: determining parameters to be monitored, reading data matched with the parameters to be monitored in an acquisition server and a relational database, wherein the acquisition server stores monitoring data acquired in real time and related to the running state of the vertical separator, and the relational database stores non-real-time monitoring data of the vertical separator;
and checking the data type: checking the type of the matched data of the parameters to be monitored;
defining the data range: defining a normal range of values for said match data;
calculating data: calculating the matching data based on a mathematical model, and outputting a calculation result;
and (4) checking and calculating results: comparing and analyzing the calculation result with a normal numerical value, and judging whether the calculation result is normal or abnormal;
when the calculation result is normal, entering the next monitoring period;
when the calculation result is abnormal, analyzing the reason of the abnormality and outputting an analysis result;
classifying the abnormal calculation result according to the analysis result; and
alarming according to the classification;
the step of calculating data further comprises: checking the calculation result, and judging whether the calculation result has errors or not; entering the next monitoring period when the calculation result has no error; when the calculation result has an error, outputting the calculation result and entering the step of checking the calculation result;
the step of classifying the abnormal calculation result includes:
according to reason analysis of abnormal calculation results, dividing the abnormal calculation results with the same analysis results into a 1 st class;
and dividing the abnormal calculation results with different analysis results into 2 nd, 3 rd, … th and n th classes, wherein n is more than or equal to 2.
2. The monitoring method of claim 1, wherein the data types include a string type and a number type.
3. A method of monitoring as claimed in claim 1 or 2, characterized in that the normal range of values of the matching data is defined on the basis of physical properties of the vertical separator and computational requirements of the mathematical model.
4. The method of claim 3, wherein the step of defining a data range further comprises defining a unit of calculation for the parameter to be monitored.
5. The monitoring method according to claim 4, wherein when the type of the matching data does not meet the verification, or the matching data is not within the normal numerical range, an alarm is given; and when the type of the matching data meets the verification and the matching data is in the normal numerical range, entering the step of calculating the data.
6. The monitoring method of claim 1, wherein the alerting comprises: and sending different alarm prompts and outputting corresponding alarm information according to different classifications.
7. The monitoring method according to claim 6, wherein the alarm information includes the abnormal calculation result and an analysis result corresponding to the abnormal calculation result.
8. A real-time monitoring system for the operating state of a vertical separator, comprising:
the acquisition server is used for storing real-time acquired monitoring data reflecting the running state of the vertical separator;
the relational database stores non-real-time monitoring data of the vertical separator;
the calculation module is used for matching the parameters to be monitored with the data in the acquisition server and the relational database, checking the types of the parameters to be monitored, limiting the normal numerical range of the parameters to be monitored, calculating the parameters to be monitored based on a mathematical model and outputting a calculation result;
a checking module: comparing the calculation result with a normal value corresponding to the parameter to be monitored, displaying whether the calculation result is normal or abnormal, simultaneously displaying the reason of the abnormality when the calculation result is abnormal, and outputting the abnormal calculation result and the abnormal reason corresponding to the abnormal calculation result; and
the alarm module classifies the inspection result output by the inspection module and alarms according to the classification;
the calculation module is further to: checking the calculation result, and judging whether the calculation result has errors or not; entering the next monitoring period when the calculation result has no error; when the calculation result has an error, outputting the calculation result to the inspection module;
the classifying the inspection result output by the inspection module includes:
according to reason analysis of abnormal calculation results, dividing the abnormal calculation results with the same analysis results into a 1 st class;
and dividing the abnormal calculation results with different analysis results into 2 nd, 3 rd, … th and n th classes, wherein n is more than or equal to 2.
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