CN108801330A - A kind of device for detecting harness installation quality - Google Patents

A kind of device for detecting harness installation quality Download PDF

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Publication number
CN108801330A
CN108801330A CN201810823356.3A CN201810823356A CN108801330A CN 108801330 A CN108801330 A CN 108801330A CN 201810823356 A CN201810823356 A CN 201810823356A CN 108801330 A CN108801330 A CN 108801330A
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CN
China
Prior art keywords
support
fixed
installation quality
mobile
harness installation
Prior art date
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Pending
Application number
CN201810823356.3A
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Chinese (zh)
Inventor
高科
闫静
孔令天
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Nanjing University of Aeronautics and Astronautics
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Nanjing University of Aeronautics and Astronautics
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Nanjing University of Aeronautics and Astronautics filed Critical Nanjing University of Aeronautics and Astronautics
Priority to CN201810823356.3A priority Critical patent/CN108801330A/en
Publication of CN108801330A publication Critical patent/CN108801330A/en
Pending legal-status Critical Current

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Classifications

    • GPHYSICS
    • G01MEASURING; TESTING
    • G01DMEASURING NOT SPECIALLY ADAPTED FOR A SPECIFIC VARIABLE; ARRANGEMENTS FOR MEASURING TWO OR MORE VARIABLES NOT COVERED IN A SINGLE OTHER SUBCLASS; TARIFF METERING APPARATUS; MEASURING OR TESTING NOT OTHERWISE PROVIDED FOR
    • G01D21/00Measuring or testing not otherwise provided for
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B64AIRCRAFT; AVIATION; COSMONAUTICS
    • B64FGROUND OR AIRCRAFT-CARRIER-DECK INSTALLATIONS SPECIALLY ADAPTED FOR USE IN CONNECTION WITH AIRCRAFT; DESIGNING, MANUFACTURING, ASSEMBLING, CLEANING, MAINTAINING OR REPAIRING AIRCRAFT, NOT OTHERWISE PROVIDED FOR; HANDLING, TRANSPORTING, TESTING OR INSPECTING AIRCRAFT COMPONENTS, NOT OTHERWISE PROVIDED FOR
    • B64F5/00Designing, manufacturing, assembling, cleaning, maintaining or repairing aircraft, not otherwise provided for; Handling, transporting, testing or inspecting aircraft components, not otherwise provided for
    • B64F5/60Testing or inspecting aircraft components or systems

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  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Manufacturing & Machinery (AREA)
  • Transportation (AREA)
  • Aviation & Aerospace Engineering (AREA)
  • Manufacturing Of Electrical Connectors (AREA)

Abstract

The invention discloses a kind of devices for detecting harness installation quality, belong to testing equipment field, are capable of providing stable moderate force.The present invention includes:Ball-screw both ends are separately fixed on BF10 support bases and BK10 support bases, and leading screw one end passes through leading screw lock to be connected with handwheel, and assembly is fixed by screws in mobile support;The clamp system includes feed screw nut seat, feed screw nut, T-type plate, straight panel folder and ball-screw;The mobile support is connected by screw to be fixed with hanging ring slide, sliding block;Institute's displacement sensors, which are connected by screw, to be fixed on heightening platform, and the contact aside of the inductive head of displacement sensor and mobile support, lead is connected on microcontroller;The tractive magnet, which is bolted, to be fixed in backplanes support, and is connected with eyenut by connecting rod.The device can provide constant medium pulling force and digitlization shows the function of inspection result, assembling quality that is more intuitive and accurately having detected harness.

Description

A kind of device for detecting harness installation quality
Technical field
The invention belongs to testing equipment field more particularly to a kind of devices for detecting harness installation quality.
Background technology
Reach the standard grade timing of getting one's things ready in machine, assembler is fixed aircraft harness with clip, it is fixed after assembling quality machine on examine Survey method is just to illustrate that harness installation quality is unqualified if can be pulled out harness from clip with moderate force, need again Installation, such as adjustment clip specification size etc..Moderate force is a kind of qualitatively description, and it is different that different workers, which perceives it, , if the perception to moderate force is less than normal, harness is located in part and does not just reach fixed design requirement, and harness part is in work Sliding or rotation may can be generated during work in clip because of reasons such as vibrations, in the place even meeting that vibration is violent Generation is waved;If the perception to moderate force is bigger than normal, harness is located in part and just will appear fixed tension situation, i.e. harness is It may be damaged to wire insulation crust, wire metals core under tension, so as to be broken during the work time, Signal, power delivery is caused to go wrong.Both of these case considers not allow from safety, thus needs to invent a kind of energy Enough devices for substituting the artificial detection harness installation quality for applying moderate force.
Invention content
The present invention provides a kind of devices for detecting harness installation quality, are capable of providing stable moderate force to substitute people Work applies moderate force, safety and stability.
In order to achieve the above object, the present invention uses following technical scheme:
A kind of device for detecting harness installation quality, including:Backplanes support 1, hanging ring slide 2, centering clamping device, movement Support 9, sliding block 13, straight optical axis guide rail 14, guide supporting seat 15, connecting rod 19, tractive magnet 20, eyenut 21, position Move sensing device;Two groups of opposite guide supporting seats 15 are set in backplanes support 1, are respectively set on two groups of guide supporting seats 15 straight Linear light axis rail 14, straight optical axis guide rail 14 pass through sliding block 13, and mobile support 9 is fixedly connected on sliding block 13, is set in mobile support 9 Centering clamping device is set, mobile support 9 times is fixedly connected with hanging ring slide 2, two groups of guide supporting seats between two sliding blocks 13 Tractive magnet 20 is equipped between 15, tractive magnet 20 is connect by connecting rod 19, eyenut 21 with hanging ring slide 2, is led to The effect of tractive magnet 20 is crossed, mobile support 9 is moved along straight optical axis guide rail 14, is arranged in backplanes support 1 and is moved for detecting The displacement sensing device of 9 displacement distances of dynamic support.
In apparatus described above, the centering clamping device includes clamping plate, feed screw nut seat 4, feed screw nut 5, ball Leading screw 8, the first support base 3, the second support base 10, handwheel 12;First support base 3 and the second support base 10 are fixed on mobile support 9 both ends, ball-screw 8 are separately fixed at the first support base 3 and second across two 5 both ends of feed screw nut being oppositely arranged It supports on seat 10, feed screw nut seat 4 is fixedly connected on feed screw nut 5, and clamping plate, ball wire are separately connected on feed screw nut seat 4 8 one end of thick stick is connected across the second support base 10 with handwheel 12, and ball-screw 8 is distributed with left hand thread and right-handed thread respectively, and two Thread rotary orientation is on the contrary, helical pitch is identical;The clamping plate is that T-type board bottom portion is fixed on feed screw nut seat 4, and 6 top of T-type plate connects Connect straight panel folder 7;The inner surface patch EP rubbers liner 23 of two straight panel folders 7, protection wire surface insulation layer is not destroyed.
The centering clamping device further includes leading screw lock 11, and 8 one end of ball-screw passes through the second support base 10 and leading screw Lock 11 is connected with handwheel 12, prevents leading screw from turning round.
The displacement sensing device is fixed in the same side in backplanes support 1 with tractive magnet 20, the displacement induction The contact aside of the inductive head of device and mobile support 9, the distance of mobile 9 movement of support of inductive head induction.
The further displacement sensing device includes displacement sensor 16, microcontroller 18;Displacement sensor 16 is fixed on In backplanes support 1, the inductive head of displacement sensor 16 and the contact aside and lead of mobile support 9 are connected on microcontroller 18;Position Displacement sensor 16 is fixed on by heightening platform 17 in backplanes support 1.
Beneficial effects of the present invention:The present invention provides a kind of devices for detecting harness installation quality, are capable of providing Constant medium pulling force, reduces the labor intensity of worker, the false drop rate of manual type detection is reduced, using microcontroller and equipment It is combined, more accurately detection harness movement, more intuitively shows testing result;The present invention is steady using being capable of providing Determine pulling force and the tractive magnet of displacement can be generated, after being powered to electromagnet, mobile support edge is given by connecting rod The constant pulling force of straight optical axis guide rail, if mobile support is moved along straight optical axis guide rail, it will so that the induction of displacement sensor Head compression certain distance, the voltage value of displacement sensor output are transported to the AD conversion module of microcontroller, the conversion of triggering LED light with And acceptance or rejection is shown on a display screen, assembling quality that is more intuitive and accurately having detected harness.
Description of the drawings
Fig. 1 is the structural schematic diagram that the embodiment of the present invention is used to detect harness installation quality device, wherein 1 is bottom plate branch Support, 2 be hanging ring slide, 3 be BF10 support bases, 4 be feed screw nut seat, 5 be feed screw nut, 6 be T-type plate, 7 be that straight panel presss from both sides, 8 is Ball-screw, 9 be mobile support, 10 be BK10 support bases, 11 be leading screw lock, 12 be handwheel, 13 be sliding block, 14 be line light Axis rail, 15 be guide supporting seat, 16 be displacement sensor, 17 be heightening platform, 18 be microcontroller, 19 be connecting rod, 20 to lead Draw electromagnet, 21 be eyenut, 22 be electro-magnet switch;
Fig. 2 is clamp system middle straight-plate clamping structure schematic diagram of the embodiment of the present invention, wherein 7 be that straight panel is pressed from both sides, 23 be EP rubbers lining Pad;
Fig. 3 is the embodiment of the present invention for detecting harness installation quality device use principle schematic diagram, wherein 24 be clip, 25 For harness.
Specific implementation mode
The present invention is specifically described with case study on implementation below in conjunction with the accompanying drawings:
Device for detecting harness installation quality as shown in Figure 1, including:Backplanes support 1, hanging ring slide 2, centering clamp dress It sets, move support 9, sliding block 13, straight optical axis guide rail 14, guide supporting seat 15, connecting rod 19, tractive magnet 20, hanging ring spiral shell Mother 21, displacement sensing device;Two groups of opposite guide supporting seats 15 are set in backplanes support 1, are divided on two groups of guide supporting seats 15 Not She Zhi straight optical axis guide rail 14, straight optical axis guide rail 14 passes through sliding block 13, mobile support 9 is fixedly connected on sliding block 13, mobile Centering clamping device is set in support 9, and mobile support 9 times is fixedly connected with hanging ring slide 2 between two sliding blocks 13, and two groups are led Tractive magnet 20 is equipped between rail support base 15, tractive magnet 20 passes through connecting rod 19, eyenut 21 and hanging ring slide 2 Connection, by the effect of tractive magnet 20, mobile support 9 is moved along straight optical axis guide rail 14, is arranged in backplanes support 1 and is used for The displacement sensing device of detection 9 displacement distances of mobile support.
In apparatus described above, the centering clamping device includes clamping plate, feed screw nut seat 4, feed screw nut 5, ball Leading screw 8, BF10 support bases 3, BK10 support bases 10, handwheel 12;BF10 support bases 3 and BK10 support bases 10 are fixed on mobile support 9 both ends, ball-screw 8 are separately fixed at BF10 support bases 3 and BK10 branch across two 5 both ends of feed screw nut being oppositely arranged It supports on seat 10, feed screw nut seat 4 is fixedly connected on feed screw nut 5, and clamping plate, ball wire are separately connected on feed screw nut seat 4 8 one end of thick stick is connected across BK10 support bases 10 with handwheel 12, and ball-screw 8 is distributed with left hand thread and right-handed thread respectively, and two Thread rotary orientation is on the contrary, helical pitch is identical;The clamping plate is that T-type board bottom portion is fixed on feed screw nut seat 4, and 6 top of T-type plate connects Connect straight panel folder 7;The inner surface patch EP rubbers liner 23 of two straight panel folders 7, protection wire surface insulation layer is not destroyed.
The centering clamping device further includes leading screw lock 11, and 8 one end of ball-screw passes through BK10 support bases 10 and leading screw Lock 11 is connected with handwheel 12, prevents leading screw from turning round.
The displacement sensing device is fixed in the same side in backplanes support 1 with tractive magnet 20, the displacement induction The contact aside of the inductive head of device and mobile support 9, the distance of mobile 9 movement of support of inductive head induction.
The further displacement sensing device includes displacement sensor 16, microcontroller 18;Displacement sensor 16 is fixed on In backplanes support 1, the inductive head of displacement sensor 16 and the contact aside and lead of mobile support 9 are connected on microcontroller 18;Position Displacement sensor 16 is fixed on by heightening platform 17 in backplanes support 1.
As shown in figure 3, harness 25 makes clamp system relative motion after by 24 banding of clip, by shaking handwheel 12 And then harness is clamped, the main purpose using ball-screw 8 is to ensure that harness is located at the center of detection device, a leading screw Upper that left hand thread and right-handed thread are distributed with respectively, two thread rotary orientations are on the contrary, helical pitch is identical, when ball-screw 8 rotates, two 5 relative motion of symmetrical feed screw nut, moves same distance, is needed wherein the straight panel in clamp system as shown in Figure 2 presss from both sides 7 surfaces Paste last layer EP rubbers liner 23, it is therefore an objective to which protection wire surface insulation layer is not destroyed;After harness is clamped, utilize Leading screw latches 11 locking screws, it is therefore an objective to and it prevents leading screw from turning round, is definite value because whether detection harness installs rational medium pulling force, Lead to after being powered to electromagnet using the tractive magnet 20 for being capable of providing this pulling force size and can generate displacement It crosses connecting rod 19 and gives mobile support 9 along the constant pulling force of straight optical axis guide rail 14, press electro-magnet switch 22, at this time mobile branch Support 9 and the whole pulling force that can be all pulled electromagnet 20 of clamp system thereon;If mobile support 9 moves, it will touch The inductive head of hair displacement sensor 16 moves backward generation displacement, which belongs to potentiometer type, it passes through potentiometer Mechanical displacement is converted into voltage output linear therewith by element, is operated under 5V voltages, therefore its power cord is connect respectively To the ends VCC and GND of microcontroller 18, output signal line is then connected to Chip Microcomputer A/D/D/A module.Set displacement sensor displacement threshold Value, when mechanical displacement value is more than threshold value, the LED light of microcontroller will be become red light from green light, at the same display screen show it is unqualified. If mobile support does not move, the LED light of microcontroller keeps green light, while display screen display is qualified.
It is further described to what the present invention was done, and it cannot be said that being of the invention the above content is case study on implementation is combined Specific implementation is only limitted to these explanations.For general technical staff of the technical field of the invention, the present invention is not being departed from Design under the premise of, can also make it is simple deduce and replace, all should be considered as protection scope of the present invention.

Claims (9)

1. a kind of device for detecting harness installation quality, which is characterized in that including:Backplanes support(1), hanging ring slide(2), Centering clamping device, mobile support(9), sliding block(13), straight optical axis guide rail(14), guide supporting seat(15), connecting rod(19), Tractive magnet(20), eyenut(21), displacement sensing device;Backplanes support(1)Two groups of opposite guide supportings of upper setting Seat(15), two groups of guide supporting seats(15)On straight optical axis guide rail is respectively set(14), straight optical axis guide rail(14)Across sliding block (13), sliding block(13)On be fixedly connected with mobile support(9), mobile support(9)Upper setting centering clamping device, mobile support(9) It is located at two sliding blocks down(13)Between be fixedly mounted hanging ring slide(2), two groups of guide supporting seats(15)Between be equipped with traction electromagnetism Iron(20), tractive magnet(20)Pass through connecting rod(19), eyenut(21)With hanging ring slide(2)Connection, by drawing electricity Magnet(20)Effect, mobile support(9)Along straight optical axis guide rail(14)It is mobile, backplanes support(1)Upper setting is moved for detecting Dynamic support(9)The displacement sensing device of displacement distance.
2. the device according to claim 1 for detecting harness installation quality, which is characterized in that the centering clamps dress It sets including clamping plate, feed screw nut seat(4), feed screw nut(5), ball-screw(8), the first support base(3), the second support base (10), handwheel(12);First support base(3)With the second support base(10)It is fixed on mobile support(9)Both ends, ball-screw (8)The feed screw nut being oppositely arranged across two(5)Both ends are separately fixed at the first support base(3)With the second support base(10) On, feed screw nut seat(4)It is fixedly connected on feed screw nut(5)On, feed screw nut seat(4)On be separately connected clamping plate, ball wire Thick stick(8)One end passes through the second support base(10)With handwheel(12)It is connected.
3. the device according to claim 2 for detecting harness installation quality, which is characterized in that the clamping plate is T Template(6)Bottom is fixed on feed screw nut seat(4)On, T-type plate(6)Top connects straight panel folder(7).
4. the device according to claim 3 for detecting harness installation quality, which is characterized in that two straight panel folders(7) Inner surface patch EP rubbers liner(23).
5. the device according to claim 2 for detecting harness installation quality, which is characterized in that ball-screw(8)Point Left hand thread and right-handed thread are not distributed with, two thread rotary orientations are on the contrary, helical pitch is identical.
6. the device according to claim 2 for detecting harness installation quality, which is characterized in that the centering clamps dress It sets and is latched including leading screw(11), ball-screw(8)One end passes through the second support base(10)It is latched with leading screw(11)With handwheel(12) It is connected.
7. the device according to claim 1 for detecting harness installation quality, which is characterized in that the displacement induction dress It sets and tractive magnet(20)It is fixed on backplanes support in the same side(1)On, the inductive head of the displacement sensing device and movement Support(9)Contact aside, the mobile support of inductive head induction(9)Mobile distance.
8. the device according to claim 7 for detecting harness installation quality, which is characterized in that the displacement induction dress It sets including displacement sensor(16), microcontroller(18);Displacement sensor(16)It is fixed on backplanes support(1)On, displacement sensor (16)Inductive head supported with mobile(9)Contact aside and lead be connected to microcontroller(18)On.
9. the device according to claim 8 for detecting harness installation quality, which is characterized in that displacement sensor(16) Pass through heightening platform(17)It is fixed on backplanes support(1)On.
CN201810823356.3A 2018-07-25 2018-07-25 A kind of device for detecting harness installation quality Pending CN108801330A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201810823356.3A CN108801330A (en) 2018-07-25 2018-07-25 A kind of device for detecting harness installation quality

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201810823356.3A CN108801330A (en) 2018-07-25 2018-07-25 A kind of device for detecting harness installation quality

Publications (1)

Publication Number Publication Date
CN108801330A true CN108801330A (en) 2018-11-13

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CN201810823356.3A Pending CN108801330A (en) 2018-07-25 2018-07-25 A kind of device for detecting harness installation quality

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111458065A (en) * 2020-03-22 2020-07-28 亓义燕 Conveniently-fixed wire harness tension detection device for spinning and detection method thereof

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CN104374510A (en) * 2014-11-27 2015-02-25 惠州住成电装有限公司 Wiring harness tensile force test clamp capable of being moved and adjusted in multiple directions
CN104913869A (en) * 2014-10-28 2015-09-16 浙江吉利控股集团有限公司 Wire harness terminal tension detection tooling
CN206410808U (en) * 2017-01-19 2017-08-15 威海锦腾汽车配件有限公司 Wiring harness terminal tensile test mechanism
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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111458065A (en) * 2020-03-22 2020-07-28 亓义燕 Conveniently-fixed wire harness tension detection device for spinning and detection method thereof
CN111458065B (en) * 2020-03-22 2021-12-10 浙江镁锦纺织有限公司 Conveniently-fixed wire harness tension detection device for spinning and detection method thereof

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