CN108800949B - Automatic lifting receiving device for fused synthetic corundum - Google Patents
Automatic lifting receiving device for fused synthetic corundum Download PDFInfo
- Publication number
- CN108800949B CN108800949B CN201810806534.1A CN201810806534A CN108800949B CN 108800949 B CN108800949 B CN 108800949B CN 201810806534 A CN201810806534 A CN 201810806534A CN 108800949 B CN108800949 B CN 108800949B
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- CN
- China
- Prior art keywords
- lifting
- chassis
- receiving device
- bearing
- hydraulic
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Links
- 229910052593 corundum Inorganic materials 0.000 title claims abstract description 33
- 239000010431 corundum Substances 0.000 title claims abstract description 33
- 230000008023 solidification Effects 0.000 claims abstract description 22
- 238000007711 solidification Methods 0.000 claims abstract description 22
- 230000003028 elevating effect Effects 0.000 claims 1
- 238000003723 Smelting Methods 0.000 abstract description 11
- 239000000463 material Substances 0.000 abstract description 7
- 239000002699 waste material Substances 0.000 abstract description 5
- 239000007788 liquid Substances 0.000 abstract description 4
- 230000000694 effects Effects 0.000 abstract description 2
- 238000000034 method Methods 0.000 description 4
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 2
- 239000000843 powder Substances 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 229910001570 bauxite Inorganic materials 0.000 description 1
- 238000002425 crystallisation Methods 0.000 description 1
- 230000008025 crystallization Effects 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 238000005272 metallurgy Methods 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D3/00—Charging; Discharging; Manipulation of charge
- F27D3/14—Charging or discharging liquid or molten material
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Conveying And Assembling Of Building Elements In Situ (AREA)
- Furnace Charging Or Discharging (AREA)
Abstract
The automatic lifting receiving device for the fused synthetic corundum comprises a chassis, a main frame, a movable tray, a lifting mechanism, lifting hydraulic cylinders and a hydraulic station, wherein the main frame is arranged on the right side of the upper part of the chassis; by adopting the technical scheme, the invention has good effects: the automatic lifting receiving device for the fused synthetic corundum is used by being matched with the chassis in a moving way through the automatic height adjusting mechanism, so that the splashing problem of the fused synthetic corundum molten liquid when the fused synthetic corundum molten liquid is poured into the solidification tank from the smelting furnace is effectively avoided, the safety of an operation site is greatly improved, meanwhile, the waste of materials is avoided, the labor productivity is improved, and benefits are brought to enterprises.
Description
Technical Field
The invention relates to the field of high-temperature melting, and discloses an automatic lifting receiving device for fused synthetic corundum.
Background
The fused synthetic corundum is widely applied in industries such as machinery, metallurgy and the like, the fused synthetic corundum is usually heated and smelted by placing materials such as alumina powder or bauxite and the like into a smelting furnace, the materials such as alumina powder and the like are poured into a solidification tank for solidification and crystallization after being melted, the smelting furnace is inclined after being melted in the smelting furnace, so that the fused synthetic corundum melt in the smelting furnace flows out of a gate on the other side into the solidification tank on the lower part, the smelting furnace is usually five and six meters higher than the lower part, and the fused synthetic corundum melt splashes everywhere when falling into the solidification tank on the lower part during pouring, and because the fused synthetic corundum melt has high temperature of approximately two thousand DEG C, the great danger is brought to an operation site, and meanwhile, the fused synthetic corundum melt splashes to cause great waste of the materials; therefore, a device is needed to solve the problems of danger and material waste caused by the splashing of the existing fused synthetic corundum melt in the tilting process of the fused synthetic corundum melt in the solidification tank.
Disclosure of Invention
The invention provides an automatic lifting receiving device for fused synthetic corundum, which is used for solving the problems of danger and material waste caused by splashing everywhere in the process of pouring the fused synthetic corundum melt into a solidification tank.
The aim of the invention is realized by adopting the following technical scheme:
The automatic lifting receiving device for the fused synthetic corundum comprises a chassis, a main frame, a movable tray, a lifting mechanism, lifting hydraulic cylinders and a hydraulic station, wherein the main frame is arranged on the right side of the upper part of the chassis; the lifting mechanism is of a square frame structure and consists of a cross beam, longitudinal beams, bearing beams and locking hydraulic cylinders, wherein the longitudinal beams are symmetrically arranged on the inner sides of two ends of the cross beam, the bearing beams are symmetrically arranged on the upper parts of the longitudinal beams, the locking hydraulic cylinders are horizontally and symmetrically arranged on the upper parts of the inner sides of two ends of the cross beam, ejector rods of the locking hydraulic cylinders are outwards connected with two ends of the inner sides of the bearing beams, and the locking hydraulic cylinders are connected with a hydraulic station through oil pipes; the cross beam is of a rectangular pipe structure, square notches are formed in the upper parts of the two ends of the cross beam, locking hydraulic cylinder fixing seats are arranged on the inner sides of the square notches and are connected with the locking hydraulic cylinders, and rectangular limiting plates perpendicular to the front are arranged on the two sides of the front of the cross beam; the bearing beam is of a trapezoid plate structure, two ends of the bearing beam are lower than the middle, the lower face of the bearing beam is in contact with the upper face of the longitudinal beam, two ends of the inner side of the bearing beam are respectively connected with locking hydraulic cylinder ejector rods in the ends of the front beam and the rear beam, a concave bearing groove is formed in the middle of the upper portion of the bearing beam, and the bearing groove is connected with a supporting rod on a solidification groove of the bearing.
The chassis becomes the square plate structure, is provided with the wheel of marcing about the below of chassis and contacts with ground rail, is provided with hydraulic motor on the wheel of marcing of left side, hydraulic motor passes through oil pipe and is connected with the hydraulic pressure station.
The main frame is a cuboid frame structure and consists of upright posts and connecting beams, a track frame is arranged in the middle of the inner side of the main frame in a front-back parallel manner, and a tray track is arranged on the upper portion of the track frame.
The movable tray is of a flat plate structure, a circular solidification slotted hole is formed in the middle of the movable tray, and tray wheels are arranged below the movable tray and are in matched contact with tray tracks on the track frame on the inner side of the main frame.
The lifting hydraulic cylinder is a piston oil cylinder, the lower end of the lifting hydraulic cylinder is connected with the upper surface of the chassis, the upper end of the lifting hydraulic cylinder is connected with the lower surface of the lifting mechanism, and the lifting hydraulic cylinder is connected with the hydraulic station through an oil pipe.
The outer width of the limiting plate is in clearance fit with the inner side of the upright post at the front part of the main frame.
The hydraulic station is a hydraulic integrated control mechanism which is internally controlled by a PLC.
By adopting the technical scheme, the invention has good effects: the automatic lifting receiving device for the fused synthetic corundum is used by being matched with the chassis in a moving way through the automatic height adjusting mechanism, so that the splashing problem of the fused synthetic corundum molten liquid when the fused synthetic corundum molten liquid is poured into the solidification tank from the smelting furnace is effectively avoided, the safety of an operation site is greatly improved, meanwhile, the waste of materials is avoided, the labor productivity is improved, and benefits are brought to enterprises.
Drawings
Fig. 1 is a schematic structural view of the present invention.
Fig. 2 is a left side view of fig. 1.
Fig. 3 is a schematic structural view of the lifting mechanism.
In the figure: 1. chassis, 2, lifting hydraulic cylinder, 3, track frame, 4, mobile tray, 5, locking hydraulic cylinder, 6, spandrel girder, 7, solidification groove, 8, crossbeam, 9, longeron, 10, body frame, 11, pallet wheel, 12, hydraulic station, 13, rail, 14, travelling wheel, 15, limiting plate, 16, bearing hole.
Detailed Description
The invention is described with reference to the accompanying drawings.
The automatic lifting receiving device for the fused synthetic corundum, as shown in fig. 1, 2 and 3, comprises a chassis 1, a main frame 10, a movable tray 4, a lifting mechanism, a lifting hydraulic cylinder 2 and a hydraulic station 12, wherein the chassis 1 is in a square plate structure, traveling wheels 14 are arranged on the left side and the right side of the lower surface of the chassis 1 to be in contact with ground steel rails 13, and hydraulic motors are arranged on the left traveling wheels 14 and connected with the hydraulic station 12 through oil pipes; the main frame 10 is arranged on the right side of the upper part of the chassis 1, the main frame 10 is of a cuboid frame structure and consists of upright posts and connecting beams, a track frame 3 is arranged in parallel front and back in the middle of the inner side of the main frame 10, and a tray track is arranged on the upper part of the track frame 3; the movable tray 4 is arranged in the middle of the inner side of the main frame 10, the movable tray 4 is in a flat plate structure, a circular solidification slotted hole is formed in the middle, and tray wheels 11 are arranged below the movable tray 4 and are in matched contact with tray tracks on the track frames 3 on the inner side of the main frame 10; the lifting mechanism is arranged at the upper part of the movable tray 4 at the inner side of the main frame 10, the lifting mechanism is of a square frame structure and consists of a cross beam 8, a longitudinal beam 9, a spandrel girder 6 and a locking hydraulic cylinder 5, the cross beam 8 is of a rectangular pipe structure, square notches are formed at the upper parts of the two ends of the cross beam 8, locking hydraulic cylinder fixing seats are arranged at the inner sides of the square notches and are connected with the locking hydraulic cylinder 5, rectangular limiting plates 15 vertical to the front are arranged at the two sides of the front of the cross beam 8, and the outer width of the limiting plates 15 are in clearance fit with the inner sides of the upright columns at the front of the main frame 10; the longitudinal beams 9 are symmetrically arranged at the inner sides of the two ends of the cross beam 8, the bearing beams 6 are symmetrically arranged at the upper parts of the longitudinal beams 9, the bearing beams 6 are of trapezoid plate structures, the two ends of the bearing beams 6 are lower than the middle, the lower surfaces of the bearing beams 6 are in contact with the upper surfaces of the longitudinal beams 9, the two ends of the inner sides of the bearing beams 6 are respectively connected with the locking hydraulic cylinders 5 ejector pins in the ends of the front cross beam 8 and the rear cross beam 8, a concave bearing groove 16 is formed in the middle of the upper part of the bearing beams 6, and the bearing groove 16 is in matched connection with the upper supporting rods of the bearing solidification grooves 7; the locking hydraulic cylinders 5 are horizontally and symmetrically arranged at the upper parts of the inner sides of the two ends of the cross beam 8, ejector rods of the locking hydraulic cylinders 5 are outwards connected with the two ends of the inner sides of the spandrel girder 6, and the locking hydraulic cylinders 5 are connected with the hydraulic station 12 through oil pipes; the lifting hydraulic cylinders 2 are vertically and symmetrically arranged on the front side and the rear side of the upper surface of the chassis 1, the lifting hydraulic cylinders 2 are piston oil cylinders, the lower ends of the lifting hydraulic cylinders 2 are connected with the upper surface of the chassis 1, the upper ends of the lifting hydraulic cylinders 2 are connected with the lower surface of a cross beam 8 of the lifting mechanism, and the lifting hydraulic cylinders 2 are connected with the hydraulic station 12 through oil pipes; the hydraulic station 12 is arranged on the left side of the upper part of the chassis 1, and the hydraulic station 12 is a hydraulic integrated control mechanism which is internally controlled by a PLC.
When the automatic lifting and receiving device for molten synthetic corundum is used, the hydraulic station 12 is used for controlling the locking hydraulic cylinder 5 in the transverse rod 8 of the lifting mechanism to move inwards to drive the spandrel girder 6 to move inwards, the bearing hole 16 of the hydraulic cylinder penetrates into the supporting rod of the solidification groove 7, then the lifting hydraulic cylinder 2 is controlled to lift the lifting mechanism and the solidification groove 7 to move upwards together to the lower part of the pouring gate of the smelting furnace, at the moment, the smelting furnace begins to tilt the molten synthetic corundum melt in the solidification groove 7, the pouring gate moves downwards along with the enlargement of the tilting angle of the smelting furnace, at the moment, the hydraulic station 12 is used for controlling the lifting hydraulic cylinder 2 to gradually reduce, the solidification groove 7 always keeps a proper distance with the pouring gate of the smelting furnace, the hydraulic motor on the chassis 1 is controlled to drive the whole device to move leftwards until the molten synthetic corundum melt in the solidification groove 7 is filled, the whole device is stopped to tilt the molten synthetic corundum melt, at the moment, the travelling wheel 14 on the chassis 1 is controlled to enable the whole device to move rightwards, the solidification groove 7 and the lifting mechanism moves downwards to enable the groove 7 to fall into the solidification tray 4, along with the tilting angle of the lifting mechanism, the lifting mechanism is controlled to move downwards, the lifting rod 5 is driven to move downwards along with the pouring rod 6 to move outwards, and the whole device is closed to the whole lifting device is closed, and the whole lifting and the working procedure is completed, and the working procedure is completed.
The invention is not described in detail in the prior art.
Claims (7)
1. The utility model provides a fused synthetic corundum automatic lifting receiving device, includes chassis, body frame, removal tray, elevating system, lift pneumatic cylinder and hydraulic pressure station, characterized by: the main frame is arranged on the right side of the upper part of the chassis, the hydraulic station is arranged on the left side of the upper part of the chassis, the movable tray is arranged in the middle of the inner side of the main frame, the lifting mechanism is arranged on the upper part of the movable tray in the inner side of the main frame, and the lifting hydraulic cylinders are vertically and symmetrically arranged on the front side and the rear side of the upper surface of the chassis; the lifting mechanism is of a square frame structure and consists of a cross beam, longitudinal beams, bearing beams and locking hydraulic cylinders, wherein the longitudinal beams are symmetrically arranged on the inner sides of two ends of the cross beam, the bearing beams are symmetrically arranged on the upper parts of the longitudinal beams, the locking hydraulic cylinders are horizontally and symmetrically arranged on the upper parts of the inner sides of two ends of the cross beam, ejector rods of the locking hydraulic cylinders are outwards connected with two ends of the inner sides of the bearing beams, and the locking hydraulic cylinders are connected with a hydraulic station through oil pipes; the cross beam is of a rectangular pipe structure, square notches are formed in the upper parts of the two ends of the cross beam, locking hydraulic cylinder fixing seats are arranged on the inner sides of the square notches and are connected with the locking hydraulic cylinders, and rectangular limiting plates perpendicular to the front are arranged on the two sides of the front of the cross beam; the bearing beam is of a trapezoid plate structure, two ends of the bearing beam are lower than the middle, the lower face of the bearing beam is in contact with the upper face of the longitudinal beam, two ends of the inner side of the bearing beam are respectively connected with locking hydraulic cylinder ejector rods in the ends of the front beam and the rear beam, a concave bearing groove is formed in the middle of the upper portion of the bearing beam, and the bearing groove is connected with a supporting rod on a solidification groove of the bearing.
2. An automatic lifting and receiving device for fused synthetic corundum according to claim 1, characterized in that: the chassis becomes the square plate structure, is provided with the wheel of marcing about the below of chassis and contacts with ground rail, is provided with hydraulic motor on the wheel of marcing of left side, hydraulic motor passes through oil pipe and is connected with the hydraulic pressure station.
3. An automatic lifting and receiving device for fused synthetic corundum according to claim 1, characterized in that: the main frame is a cuboid frame structure and consists of upright posts and connecting beams, a track frame is arranged in the middle of the inner side of the main frame in a front-back parallel manner, and a tray track is arranged on the upper portion of the track frame.
4. An automatic lifting and receiving device for fused synthetic corundum according to claim 1, characterized in that: the movable tray is of a flat plate structure, a circular solidification slotted hole is formed in the middle of the movable tray, and tray wheels are arranged below the movable tray and are in matched contact with tray tracks on the track frame on the inner side of the main frame.
5. An automatic lifting and receiving device for fused synthetic corundum according to claim 1, characterized in that: the lifting hydraulic cylinder is a piston oil cylinder, the lower end of the lifting hydraulic cylinder is connected with the upper surface of the chassis, the upper end of the lifting hydraulic cylinder is connected with the lower surface of the lifting mechanism, and the lifting hydraulic cylinder is connected with the hydraulic station through an oil pipe.
6. An automatic lifting and receiving device for fused synthetic corundum according to claim 1, characterized in that: the outer width of the limiting plate is in clearance fit with the inner side of the upright post at the front part of the main frame.
7. An automatic lifting and receiving device for fused synthetic corundum according to claim 1, characterized in that: the hydraulic station is a hydraulic integrated control mechanism which is internally controlled by a PLC.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810806534.1A CN108800949B (en) | 2018-07-20 | 2018-07-20 | Automatic lifting receiving device for fused synthetic corundum |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810806534.1A CN108800949B (en) | 2018-07-20 | 2018-07-20 | Automatic lifting receiving device for fused synthetic corundum |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN108800949A CN108800949A (en) | 2018-11-13 |
| CN108800949B true CN108800949B (en) | 2024-05-28 |
Family
ID=64077304
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810806534.1A Active CN108800949B (en) | 2018-07-20 | 2018-07-20 | Automatic lifting receiving device for fused synthetic corundum |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN108800949B (en) |
Citations (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5343492A (en) * | 1992-09-05 | 1994-08-30 | Leybold Durferrit Gmbh | Closed induction furnace for the melting and casting of substances |
| CN203083350U (en) * | 2012-12-30 | 2013-07-24 | 南京云海特种金属股份有限公司 | Crucible residue dumping device for magnesium alloy smelting |
| CN103231453A (en) * | 2013-04-25 | 2013-08-07 | 山东建设机械股份有限公司 | Discharging hole of angle and height adjustable concrete holding hopper |
| CN103350966A (en) * | 2013-05-27 | 2013-10-16 | 绍兴文理学院 | Multi-scale sample overturning and conveying machine |
| CN104154747A (en) * | 2014-09-02 | 2014-11-19 | 山东亨圆铜业有限公司 | Automatic dumping device of intermediate frequency smelting furnace |
| CN204450812U (en) * | 2015-01-14 | 2015-07-08 | 开封和成特种耐火材料有限公司 | A kind of fixing material-receiving device |
| CN204917286U (en) * | 2015-07-28 | 2015-12-30 | 湖北神州建材有限责任公司 | Closed unloader is used in pouring |
| CN105565345A (en) * | 2014-10-17 | 2016-05-11 | 湖北三宁化工股份有限公司 | Molten alkali discharging device for alkali recovery furnace |
| CN206387258U (en) * | 2016-12-09 | 2017-08-08 | 郑州烨达高新材料有限公司 | A kind of black corundum falls stove mobile cushioning frame |
| CN107553184A (en) * | 2017-10-23 | 2018-01-09 | 佛山智达思佳机电科技有限公司 | A kind of boring support with lifting waste material splicing of bending handware |
| CN208458511U (en) * | 2018-07-20 | 2019-02-01 | 河南东风新研材科技有限公司 | A kind of melt-synthesizing corundum automatic lifting material-receiving device |
-
2018
- 2018-07-20 CN CN201810806534.1A patent/CN108800949B/en active Active
Patent Citations (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5343492A (en) * | 1992-09-05 | 1994-08-30 | Leybold Durferrit Gmbh | Closed induction furnace for the melting and casting of substances |
| CN203083350U (en) * | 2012-12-30 | 2013-07-24 | 南京云海特种金属股份有限公司 | Crucible residue dumping device for magnesium alloy smelting |
| CN103231453A (en) * | 2013-04-25 | 2013-08-07 | 山东建设机械股份有限公司 | Discharging hole of angle and height adjustable concrete holding hopper |
| CN103350966A (en) * | 2013-05-27 | 2013-10-16 | 绍兴文理学院 | Multi-scale sample overturning and conveying machine |
| CN104154747A (en) * | 2014-09-02 | 2014-11-19 | 山东亨圆铜业有限公司 | Automatic dumping device of intermediate frequency smelting furnace |
| CN105565345A (en) * | 2014-10-17 | 2016-05-11 | 湖北三宁化工股份有限公司 | Molten alkali discharging device for alkali recovery furnace |
| CN204450812U (en) * | 2015-01-14 | 2015-07-08 | 开封和成特种耐火材料有限公司 | A kind of fixing material-receiving device |
| CN204917286U (en) * | 2015-07-28 | 2015-12-30 | 湖北神州建材有限责任公司 | Closed unloader is used in pouring |
| CN206387258U (en) * | 2016-12-09 | 2017-08-08 | 郑州烨达高新材料有限公司 | A kind of black corundum falls stove mobile cushioning frame |
| CN107553184A (en) * | 2017-10-23 | 2018-01-09 | 佛山智达思佳机电科技有限公司 | A kind of boring support with lifting waste material splicing of bending handware |
| CN208458511U (en) * | 2018-07-20 | 2019-02-01 | 河南东风新研材科技有限公司 | A kind of melt-synthesizing corundum automatic lifting material-receiving device |
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| CN108800949A (en) | 2018-11-13 |
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Effective date of registration: 20240415 Address after: 471300 Ping Ping Xiang Gu Cheng Cun, Yichuan County, Luoyang City, Henan Province Applicant after: YICHUAN DONGFENG ABRASIVES Co.,Ltd. Country or region after: China Address before: 471332 Pingping Township Industrial Zone (Gucheng Village), Yichuan County, Luoyang City, Henan Province Applicant before: HENAN DOMILL ABRASIVES CO.,LTD. Country or region before: China |
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