The experimental rig and its test method of the motor-driven regulating mechanism of air inducing
Technical field
The present invention relates to the experimental rigs and its experiment side of dynamic fluid machinery more particularly to a kind of motor-driven regulating mechanism of air inducing
Method.
Background technology
Air-introduced machine is a kind of driven fluid machinery as one of most important ancillary equipment of heat power plant boiler.It is led
Gas pressure and dispatch gas are improved by mechanical energy, to achieve the purpose that ventilation, air inducing.Large electric power plant machine in recent years
Organize the axle induced-draft fan based on generally using in a manner of hydraulic cylinder.Change blade angle by hydraulic system to change wind turbine tune
Save characteristic curve.Processing and manufacturing required precision is higher, and structure is relative complex, but it is sensitive with adjusting, power consumption is low and operation
The features such as efficient.Service wear and the vibration of wind turbine are alleviated to a certain extent.Therefore, the adjusting based on hydraulic regulation
Mode by be the control of following air-introduced machine developing direction, but in the actual motion of thermal power plant, air-introduced machine connects for a long time due to being in
Continuous working condition, running environment is severe, and failure rate is higher, movable vane piece regulating device failure be the common failure of axial id fan it
One.
Axial id fan is so that the performance curve (a series of operating point) of wind turbine is moved using the established angle for adjusting movable vane piece
Position.Changing movable vane established angle is performed by movable vane controlling mechanism, performance curve and different movable vane established angles and air duct
Performance curve is related, and if desired flow and pressure head increase, and only need to increase movable vane established angle;Otherwise only it need to reduce movable vane established angle.
It before the manufacture of dynamic regulating mechanism, needs to do experiment, simulates actual condition, can dispatch from the factory into in-site installation ring after reaching actual requirement
Section.
Invention content
In order to solve the above technical problems, the present invention provides a kind of experimental rig of the motor-driven regulating mechanism of air inducing and its experiment sides
Method, in the industrial production, the device can realize that controlled blade of forced-draft-fan mechanism is completed at the same time axial movement high-speed rotating, can be preferable
Actual condition is simulated, test requirements document is completed, reaches test objective.The experimental rig and its test method of the motor-driven regulating mechanism of the air inducing
Have the characteristics that response is rapid, reliability is high, assembly is simple, economical and practical.
The experimental rig of the motor-driven regulating mechanism of air inducing, including test-bed are equipped with the motor-driven regulating mechanism of air inducing on test-bed,
Motor fixing frame is equipped with above the motor-driven regulating mechanism of air inducing, motor is mounted on motor fixing frame, and is connected with the motor-driven regulating mechanism of air inducing
It connects;
The motor-driven regulating mechanism of air inducing includes dynamic tune hydraulic cylinder and flow cylinder two parts, the dynamic tune hydraulic cylinder packet
Cylinder barrel is included, piston and piston shaft are equipped in cylinder barrel, the piston is fixedly connected with piston shaft upper end, moves the cylinder barrel for adjusting hydraulic cylinder
It is moved up and down on piston, piston axial position is fixed;Cylinder barrel cavity is divided into two chambers up and down by piston;
The test-bed includes panel, important actor and base board;Base board tiles on the ground;Important actor lower end and base board
It is connected, upper end is connected with panel;The center of panel is opened there are one counterbore, and counterbore is interior to install journal bearing, the motor-driven tune of air inducing
The flow cylinder of mechanism passes through journal bearing;
The output shaft of motor connects big rotating cylinder by key block, and big rotating cylinder is driven to be rotated along Pivot Point Center line, big rotating cylinder
It is fixedly connected by ring flange coaxial inner conductor with the dynamic cylinder barrel for adjusting hydraulic cylinder;The peace of coaxial inner conductor on the dynamic piston shaft for adjusting hydraulic cylinder
There are one spindle flange, spindle flanges to be fixedly connected with Rotary tray coaxial inner conductor for dress, the axle journal of Rotary tray and journal bearing
The bearing block of interference fit, journal bearing is fixed in the counterbore of test-bed panel;The dynamic piston and piston shaft adjusted in hydraulic cylinder
It is rotated with cylinder barrel;
Clearance seal between the flow cylinder and the dynamic piston shaft lower end for adjusting hydraulic cylinder, flow cylinder not with piston
Axis transfer;It is also opened on flow cylinder there are three hydraulic fluid port, respectively hydraulic fluid port A, hydraulic fluid port B and unloading port P, hydraulic fluid port A and hydraulic fluid port B distinguish
It is connected with two oil circuit holes in piston shaft, two oil circuit holes respectively lead to two chambers above and below in the dynamic cylinder barrel for adjusting hydraulic cylinder, respectively
For the rodless cavity on top and the rod chamber of lower part, hydraulic pressure oil supply cylinder and oil extraction are adjusted to be dynamic.
Further, motor fixing frame includes cylinder hollow cylinder, anti-rotation guide rod and holder;Cylinder hollow jacket casing is in motor
Outside, and both sides are provided with closed guide groove;Cylinder hollow cylinder is fixed by four bracket-suspendings, and one end of holder and cylinder are empty
Heart cylinder is fixed, and the other end is fixed on the panel of test-bed;One end of anti-rotation guide rod is fixed with motor housing, other end
Across guide groove, fixed motor housing.
The motor-driven regulating mechanism of air inducing is mounted on experimental rig by the test method of the experimental rig of the motor-driven regulating mechanism of air inducing,
Motor drives the dynamic cylinder barrel for adjusting hydraulic cylinder of the motor-driven regulating mechanism of air inducing to rotate by cylinder hollow cylinder;And the dynamic piston for adjusting hydraulic cylinder and
Piston shaft is rotated with cylinder barrel;Speed governing is until reach the rotating speed required by actual condition step by step;After slow-roll stabilization, control is watched
Valve is taken to the hydraulic fluid port A of flow cylinder for high pressure oil, high pressure oil enters the dynamic nothing for adjusting hydraulic cylinder by the oil circuit hole in piston shaft
Rod cavity;Piston is fixed on piston shaft one, piston shaft on the panel of test-bed, and piston cannot move up and down, and is moved and is adjusted liquid
Cylinder pressure cylinder barrel stretches out upwards under the action of high pressure oil;Motor is under the action of anti-rotation guide rod with dynamic tune Barrel of Hydraulic Cylinders one
It rises and is moved up in cylinder hollow cylinder;
When it is dynamic adjust Barrel of Hydraulic Cylinders to extend out to highest order when, by control servo valve to flow cylinder hydraulic fluid port B for height
Pressure oil, high pressure oil enter the dynamic rod chamber for adjusting hydraulic cylinder by the oil circuit hole on piston shaft;Under the action of high pressure oil, moves and adjust
Barrel of Hydraulic Cylinders moves down;Check for during the test oil leak, whether there is or not mechanical breakdown and record the motor-driven regulating mechanism of air inducing
Property indices, carry out the housekeeping of test result.
The beneficial effects of the present invention are:
1, the experimental rig of the motor-driven regulating mechanism of the air inducing and test method can simulate the motor-driven regulating mechanism of air inducing in practice
The operating mode that high speed can also move axially while rotation provides the quality assurance before manufacture for product;Experimental rig knot
Structure is simple, and reliability improves, at low cost, is conducive to marketing;
2, the design of motor fixing frame changes the common fixed form of motor;Cylinder hollow cylinder is supported with holder
Get up, motor is placed in cylinder hollow cylinder, recycles anti-rotation guide rod to be connected between motor housing and rack, make motor
Radial position is relatively fixed, but can be realized and be moved up and down;To realize the motor-driven regulating mechanism of air inducing while high speed rotation also
The working condition requirement that can be moved axially;
3, using journal bearing is installed on test-bed, so that the axle journal of bearing is passed through interference fit with Rotary tray and be connected
It connects, the dynamic spindle flange adjusted on hydraulic cylinder piston axis is bolted with Rotary tray again;The bearing block of journal bearing is fixed
In the counterbore of test-bed panel;Entire dynamic regulating mechanism can either be supported by this structure, and can make to adjust liquid
Piston and piston shaft in cylinder pressure are rotated with cylinder barrel, additionally it is possible to reach by rotary part (the dynamic cylinder barrel for adjusting hydraulic cylinder, plug and
Piston shaft) with purpose that rotary part (flow cylinder) does not separate.
Description of the drawings
Fig. 1 is the experimental rig structural schematic diagram of the present invention
Specific implementation mode
Below in conjunction with attached drawing detailed description of the present invention specific embodiment.
As shown in Figure 1, the experimental rig of the motor-driven regulating mechanism of air inducing, it is characterised in that:Including test-bed 11, test-bed
The motor-driven regulating mechanism of air inducing is installed on 11, is equipped with motor fixing frame above the motor-driven regulating mechanism of air inducing, motor 3 is fixed mounted on motor
On frame, and it is connect with the motor-driven regulating mechanism of air inducing;
The motor-driven regulating mechanism of air inducing includes dynamic tune hydraulic cylinder and 10 two parts of flow cylinder, the dynamic tune hydraulic cylinder
Including cylinder barrel, it is equipped with piston 7 and piston shaft 12 in cylinder barrel, the piston 7 is fixedly connected with 12 upper end of piston shaft, is moved and is adjusted hydraulic pressure
The cylinder barrel of cylinder moves up and down on piston 7, and 7 axial position of piston is fixed;Cylinder barrel cavity is divided to by piston 7 for upper and lower two chamber;
The test-bed 11 includes panel, important actor and base board;Base board tiles on the ground;Important actor lower end and pedestal
Plate is connected, and upper end is connected with panel;The center of panel is opened there are one counterbore, and counterbore is interior to install journal bearing 9, and air inducing is motor-driven
The flow cylinder 10 of regulating mechanism passes through journal bearing 9;
The output shaft of motor 3 connects big rotating cylinder 5 by key block, and big rotating cylinder 5 is driven to be rotated along Pivot Point Center line, big to turn
Cylinder 5 is fixedly connected with the dynamic cylinder barrel for adjusting hydraulic cylinder by 6 coaxial inner conductor of ring flange;It is concentric on the dynamic piston shaft 12 for adjusting hydraulic cylinder
There are one spindle flange 13, spindle flanges 13 to be fixedly connected with 8 coaxial inner conductor of Rotary tray for the installation of line, Rotary tray 8 and diameter
It is interference fitted to the axle journal 91 of bearing 9, the bearing block 92 of journal bearing 9 is fixed in the counterbore of 11 panel of test-bed;It is dynamic to adjust liquid
Piston 7 and piston shaft 12 in cylinder pressure are rotated with cylinder barrel;
When motor 3 rotates, the output shaft of motor 3 drives big rotating cylinder 5 to rotate together, and big rotating cylinder 5 adjusts hydraulic cylinder with dynamic
Cylinder barrel is bolted, to be rotated together with moveable cylinder;The dynamic piston shaft 12 for adjusting hydraulic cylinder passes through spindle flange 13, rotation
Pallet 8 and the axle journal 91 of journal bearing 9 are interference fitted, so the dynamic piston 7 adjusted in hydraulic cylinder and piston shaft 12 can be with cylinder barrels
It rotates together.The experimental rig and test method can meet the cylinder barrel of the dynamic tune hydraulic cylinder of the motor-driven regulating mechanism of air inducing, piston and
The operating mode that piston shaft rotates together.
Clearance seal between the flow cylinder 10 and dynamic 12 lower end of piston shaft for adjusting hydraulic cylinder, flow cylinder 10 is not
With 12 transfer of piston shaft;Hydraulic fluid port there are three also being opened on flow cylinder 10, respectively hydraulic fluid port A, hydraulic fluid port B and unloading port P, hydraulic fluid port A
It is connected respectively with two oil circuit holes in piston shaft 12 with hydraulic fluid port B, two oil circuit holes are respectively led in the dynamic cylinder barrel for adjusting hydraulic cylinder
Upper and lower two chamber, the respectively rod chamber of the rodless cavity on top and lower part adjust hydraulic pressure oil supply cylinder and oil extraction to be dynamic;
Motor fixing frame includes cylinder hollow cylinder 1, anti-rotation guide rod 2 and holder 4;Cylinder hollow cylinder 1 is sleeved on outside motor 3
Face, and both sides are provided with closed guide groove;Cylinder hollow cylinder 1 is suspended vacantly by four holders 4, one end of holder 4 and cylinder
Hollow cylinder 1 is fixed, and the other end is fixed on the panel of test-bed 11;One end of anti-rotation guide rod 2 is fixed with 3 shell of motor,
Other end passes through guide groove, and fixed motor housing, motor housing does not revolve and then the shaft of guarantee motor 3 together when rotated
Turn, while ensureing dynamic tune hydraulic cylinder when upper and lower flexible, motor 3 can move up and down together therewith.
The motor-driven regulating mechanism of air inducing is mounted on experimental rig by the test method of the experimental rig of the motor-driven regulating mechanism of air inducing,
Motor 3 drives the dynamic cylinder barrel for adjusting hydraulic cylinder of the motor-driven regulating mechanism of air inducing to rotate by cylinder hollow cylinder 1;And the dynamic piston for adjusting hydraulic cylinder
7 and piston shaft 12 rotated with cylinder barrel;Speed governing is until reach the rotating speed required by actual condition step by step;After slow-roll stabilization,
Servo valve is controlled to the hydraulic fluid port A of flow cylinder 10 for high pressure oil, high pressure oil enters dynamic adjust by the oil circuit hole in piston shaft 12
The rodless cavity of hydraulic cylinder;Piston 7 is fixed on 12 one of piston shaft, piston shaft 12 on the panel of test-bed 11, and piston 7 is not
It can move up and down, it is dynamic that Barrel of Hydraulic Cylinders is adjusted to be stretched out upwards under the action of high pressure oil;Motor 3 is under the action of anti-rotation guide rod 2
As dynamic tune Barrel of Hydraulic Cylinders moves up in cylinder hollow cylinder 1 together;
When dynamic tune Barrel of Hydraulic Cylinders extend out to highest order, supplied to the hydraulic fluid port B of flow cylinder 10 by controlling servo valve
High pressure oil, high pressure oil enter the dynamic rod chamber for adjusting hydraulic cylinder by the oil circuit hole on piston shaft 12;Under the action of high pressure oil,
It is dynamic that Barrel of Hydraulic Cylinders is adjusted to move down;Check for during the test oil leak, whether there is or not mechanical breakdown and record the motor-driven tune of air inducing
The property indices of mechanism carry out the housekeeping of test result.