CN108798398A - Assemble type wood door and its manufacturing method - Google Patents
Assemble type wood door and its manufacturing method Download PDFInfo
- Publication number
- CN108798398A CN108798398A CN201810579381.1A CN201810579381A CN108798398A CN 108798398 A CN108798398 A CN 108798398A CN 201810579381 A CN201810579381 A CN 201810579381A CN 108798398 A CN108798398 A CN 108798398A
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- China
- Prior art keywords
- timber
- substrate
- frame
- batten
- decorative layer
- Prior art date
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Classifications
-
- E—FIXED CONSTRUCTIONS
- E06—DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
- E06B—FIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
- E06B3/00—Window sashes, door leaves, or like elements for closing wall or like openings; Layout of fixed or moving closures, e.g. windows in wall or like openings; Features of rigidly-mounted outer frames relating to the mounting of wing frames
- E06B3/70—Door leaves
- E06B3/72—Door leaves consisting of frame and panels, e.g. of raised panel type
- E06B3/74—Door leaves consisting of frame and panels, e.g. of raised panel type with wooden panels or frame
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27M—WORKING OF WOOD NOT PROVIDED FOR IN SUBCLASSES B27B - B27L; MANUFACTURE OF SPECIFIC WOODEN ARTICLES
- B27M3/00—Manufacture or reconditioning of specific semi-finished or finished articles
- B27M3/0013—Manufacture or reconditioning of specific semi-finished or finished articles of composite or compound articles
- B27M3/0086—Manufacture or reconditioning of specific semi-finished or finished articles of composite or compound articles characterised by connecting using glue
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27M—WORKING OF WOOD NOT PROVIDED FOR IN SUBCLASSES B27B - B27L; MANUFACTURE OF SPECIFIC WOODEN ARTICLES
- B27M3/00—Manufacture or reconditioning of specific semi-finished or finished articles
- B27M3/18—Manufacture or reconditioning of specific semi-finished or finished articles of furniture or of doors
-
- E—FIXED CONSTRUCTIONS
- E06—DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
- E06B—FIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
- E06B3/00—Window sashes, door leaves, or like elements for closing wall or like openings; Layout of fixed or moving closures, e.g. windows in wall or like openings; Features of rigidly-mounted outer frames relating to the mounting of wing frames
- E06B3/30—Coverings, e.g. protecting against weather, for decorative purposes
-
- E—FIXED CONSTRUCTIONS
- E06—DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
- E06B—FIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
- E06B3/00—Window sashes, door leaves, or like elements for closing wall or like openings; Layout of fixed or moving closures, e.g. windows in wall or like openings; Features of rigidly-mounted outer frames relating to the mounting of wing frames
- E06B3/70—Door leaves
- E06B3/7001—Coverings therefor; Door leaves imitating traditional raised panel doors, e.g. engraved or embossed surfaces, with trim strips applied to the surfaces
-
- E—FIXED CONSTRUCTIONS
- E06—DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
- E06B—FIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
- E06B3/00—Window sashes, door leaves, or like elements for closing wall or like openings; Layout of fixed or moving closures, e.g. windows in wall or like openings; Features of rigidly-mounted outer frames relating to the mounting of wing frames
- E06B3/70—Door leaves
- E06B3/88—Edge-protecting devices for door leaves
-
- E—FIXED CONSTRUCTIONS
- E06—DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
- E06B—FIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
- E06B5/00—Doors, windows, or like closures for special purposes; Border constructions therefor
- E06B5/10—Doors, windows, or like closures for special purposes; Border constructions therefor for protection against air-raid or other war-like action; for other protective purposes
- E06B5/16—Fireproof doors or similar closures; Adaptations of fixed constructions therefor
-
- E—FIXED CONSTRUCTIONS
- E06—DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
- E06B—FIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
- E06B5/00—Doors, windows, or like closures for special purposes; Border constructions therefor
- E06B5/20—Doors, windows, or like closures for special purposes; Border constructions therefor for insulation against noise
-
- E—FIXED CONSTRUCTIONS
- E06—DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
- E06B—FIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
- E06B3/00—Window sashes, door leaves, or like elements for closing wall or like openings; Layout of fixed or moving closures, e.g. windows in wall or like openings; Features of rigidly-mounted outer frames relating to the mounting of wing frames
- E06B3/70—Door leaves
- E06B2003/7049—Specific panel characteristics
- E06B2003/7051—Specific panel characteristics of layered construction involving different materials
Landscapes
- Engineering & Computer Science (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Life Sciences & Earth Sciences (AREA)
- Manufacturing & Machinery (AREA)
- Wood Science & Technology (AREA)
- Forests & Forestry (AREA)
- Securing Of Glass Panes Or The Like (AREA)
Abstract
The invention discloses assemble type wood doors, including timber substrate and fixed frame, timber substrate is connected in fixed frame, timber substrate includes the first side group plate, inner core plates and the second side substrate, and for inner core plates between the first side group plate and the second side substrate, the side of fixed frame is provided with the first decorative layer, the other side of fixed frame is provided with the second decorative layer, fixed frame includes limitting casing and anticollision frame, and limitting casing is connected in anticollision frame, and limitting casing includes upper limit frame and lower limit frame.The manufacturing method includes the following steps：(1) preparation of timber substrate；(2) preparation of fixed frame；(3) preparation of sound insulating pad；(4) preparation of decorative layer；(5) assembly of timber.The overall construction design of the present invention is ingenious rationally; the structural strength and stability for improving timber, effectively prevent the sagging deflections of timber, while can be protected to the four side of timber by the design of anticollision frame; the service life for extending timber, improves comprehensive utilization ratio.
Description
Technical field
The present invention relates to assemble type wood door and its manufacturing methods.
Background technology
Timber, i.e., wooden door.Class is can be divided into many types according to material, technique and purposes.It is widely used in the people, commercialization
Building and house.There are European pseudo-classic style, brief smartness, American Style, Mediterranean style, Chinese style style, French romantic
Style, Italian style.
In the prior art, during timber is installed and used would generally there is a phenomenon where the gradual sagging deflections in door lock end, because
Wood door lock end sagging deflections, cause timber during opening or closing, and meeting scrape along the ground in sagging position makes floor
One of arc trace, and the sagging deflections of timber are caused at damage or in floor surface, timber is easy to cause and closes hardly possible.And
And during the opening or closing of timber, situations such as side of timber is easy to happen shock, the shortening of timber service life is caused.
Invention content
Present invention aims at assemble type wood door and its manufacturing method are provided for deficiency of the prior art
Technical solution, overall construction design is ingenious rationally, improves the structural strength and stability of timber, effectively prevent the sagging of timber
Deformation, while the four side of timber can be protected by the design of anticollision frame, extend the service life of timber, improves
Comprehensive utilization ratio.
In order to solve the above-mentioned technical problem, the present invention adopts the following technical scheme that：
Assemble type wood door, it is characterised in that：Including timber substrate and fixed frame, timber substrate is connected in fixed frame, wood
Door substrate include the first side group plate, inner core plates and the second side substrate, inner core plates between the first side group plate and the second side substrate,
Determine between first side group plate and inner core plates, between the second side substrate and inner core plates by cloth gluing fixed, the side of fixed frame is set
It is equipped with the first decorative layer, the first decorative layer is located at the outside of the first side group plate, and the other side of fixed frame is provided with the second decorative layer,
Second decorative layer is located at the outside of the second side substrate, and fixed frame includes limitting casing and anticollision frame, and limitting casing is connected in anticollision frame,
Limitting casing includes upper limit frame and lower limit frame, and upper limit frame is connected with lower limit frame.
Further, the top surface of upper limit frame is provided with the first card slot, and the bottom surface of lower limit frame is provided with the second card slot, and first
Card slot and the second card slot match with timber substrate, and the bottom surface of the frame of upper limit up and down of timber substrate is provided with limiting slot, under
The top surface of position-limited rack is provided with limited block, and limited block matches with limiting slot, and limited block is connected in limiting slot, the first card slot and
The design of second card slot can simplify installation steps, while by timber in order to connecting and fixing between timber substrate and limitting casing
The both ends of substrate are limited respectively in the first card slot and the second card slot, be can effectively improve the overall construction intensity of timber, are avoided
The design of the deformation of timber, limiting slot and limited block may insure the clamping intensity between upper limit frame and lower limit frame, into one
Step improves the integrally-built stability of timber.
Further, the madial wall size of anticollision frame and the lateral wall size of limitting casing match, it is ensured that anticollision frame and limit
Seamless clamping between frame, reasonable design are easy for assemble or unload.
Further, the thickness of timber substrate is less than the thickness of limitting casing, the both sides of the timber substrate shape between limitting casing
At clearance groove, be filled with sound insulating pad in clearance groove, the thickness of timber substrate be less than the thickness of fixed frame design meet it is actual
Design requirement, at the same again can in order to the installation of follow-up sound insulating pad, by the design of sound insulating pad can improve timber it is whole every
Sound noise reduction so that the functionality of timber is more preferable.
Further, the thickness value ratio of the first side group plate, inner core plates and the second side substrate is 1:0.6:1, pass through control
The thickness proportion of first side group plate, inner core plates and the second side substrate, to control the overall weight and structural strength of timber substrate,
Reasonable design.
Further, inner core plates are rock cotton board, and the density of rock cotton board is 80-180kg/m3Inner core plates prepared by rock cotton board are set
Meter can improve the heat-insulating property of timber, while have anti-flammability again, and using for the timber of raising is functional, passes through and controls rock wool
The density of plate so that the heat-insulating property and anti-flammability for the inner core plates that rock cotton board makes are more preferable, more meet the use design mark of timber
It is accurate.
Using the manufacturing method of such as above-mentioned assemble type wood door, it is characterised in that:Include the following steps：
1) preparation of timber substrate：
(1) cutting for carrying out the first side group plate and the second side substrate according to design drawing and design size first, according to setting
Meter size is cut into two pieces of solid wood boards on original plank, and the Cutting Length of two pieces of solid wood boards reserves design size
The surplus of 15-20mm, the width of two pieces of solid wood boards reserve the surplus of 6-8mm, the thickness of two pieces of solid wood boards relative to design size
Degree reserves the surplus of 1-3mm relative to design size, then is polished the outer surface of two pieces of solid wood boards, deburring processing, connects
It and sand processing is polished to two pieces of solid wood boards again, until the size of two pieces of solid wood boards is polished to design size, outside impulse- free robustness,
And the scale error of two pieces of solid wood boards ensures in ± 0.2mm, and two pieces of solid wood boards after finally cutting carry out size and vertical
Degree is detected；
(2) preparation that inner core plates are carried out according to design drawing and design size, selects density in 80-180kg/m3 rock cotton boards
Raw material is prepared as inner core plates, is cut into the inner core plates being consistent with design size in rock cotton board according to design size；
(3) to two pieces of assembled superpositions between solid wood board and inner core plates of above-mentioned well cutting, inner core plates are clipped in two pieces of solid woods
Between plate, the cloth glue of 1-2mm thickness is uniformly coated between plate, is then superimposed between three blocks of plates, then by plate joggling apparatus to superposition
Timber substrate afterwards carries out compacting assembly, places on timber substrate level land 2-3.5 hours after assembled so that cloth gelling is solid, then goes
Except the extra cloth glue of timber substrate surface, to complete the preparation of timber substrate；
2) preparation of fixed frame：
(1) it selects rim charge batten to carry out the preparation of upper limit frame according to design size, 3 battens is selected to be spliced to form
One U-shaped upper limit frame is being cut into the first card slot on lateral batten first before assembled, then positioned at vertical
Be cut into limiting slot on 2 battens, the cutting of batten size carried out according to design size, frosted is handled, then to 3 battens into
Row is assembled, ensures that the first card slot faces vertical batten when assembled, while being ensured by guiding ruler in batten assembly lateral
The depth of parallelism between assembled verticality and two vertical battens between batten and vertical batten is selected further according to design size
The preparation that U-shaped lower limit frame is carried out with 3 battens is cut the second card slot on lateral batten, is cut on vertical batten
Limited block is cut out, then 3 battens are cut, grinding process, assembly then is carried out to 3 battens, second is ensured when assembled
Card slot faces vertical batten, while being ensured between lateral batten and vertical batten by guiding ruler in batten assembly
The depth of parallelism between assembled verticality and two vertical battens, and in the independent assembly of upper limit frame and lower limit frame,
It is fixedly connected using cloth glue between adjacent batten, and junction cloth glue is distributed using five-spot, in the surrounding of connecting end surface
The cloth glue of 1-2mm, being connected and fixed between realization batten are coated with center position；
(2) it selects 4 battens to carry out the preparation of anticollision frame then according to design size, then 4 battens is carried out respectively
The cutting and polishing on surface, then 4 battens are carried out assembled, it is ensured that it is located at 2 lateral battens, positioned at 2 vertical battens
Between the depth of parallelism, while also ensuring that the connection verticality between lateral batten and vertical batten, cloth used between batten
Glue carries out adhesion and fixes, and junction cloth glue is distributed using five-spot, and in the surrounding of connecting end surface and center position is equal
Coat the cloth glue of 1-2mm, being connected and fixed between realization batten；
3) preparation of sound insulating pad：
The sound insulating pad of comparable size is cut according to the size of the clearance groove formed between limitting casing and timber substrate；
4) preparation of decorative layer：
The preparation that the first decorative layer and the second decorative layer are carried out according to decoration style and design requirement, cuts according to design size
Two pieces of planks are cut, then carry out the engraving of decorative pattern to the surface of plank with engraving machine；
5) assembly of timber：
By in the first card slot for snapping onto upper limit frame at the top of timber substrate, lower limit frame is then snapped onto into timber base
The lower part of plate so that the bottom of timber substrate snaps onto in the second card slot, while in the movement of lower limit frame, it is ensured that lower limit
Limited block on frame snaps onto in the limiting slot on upper limit frame, then by timber substrate and the assembled good combination board of limitting casing
Enter into anticollision frame, is caught in sound insulating pad in the clearance groove then formed between limitting casing and timber substrate, and in sound insulating pad
The coated cloth glue between clearance groove realizes further fixing between sound insulating pad and clearance groove, finally in assembled good timber
The first decorative layer and the second decorative layer are installed in both sides respectively, in the back coated cloth glue of the first decorative layer and the second decorative layer, then
First decorative layer, the second decorative layer are separately mounted to the both sides of timber, and remove extra cloth glue.
The present invention is by adopting the above-described technical solution, have the advantages that：
The design of the present invention is more ingenious reasonable, passes through the first side group plate, inner core plates and the second side substrate and forms timber
Substrate, so that it is guaranteed that the structural strength and stability of timber, effectively prevent the sagging deflections of timber, while inner core plates are used rock
Cotton plate makes, and can effectively improve the heat-insulating and fire-proof performance of timber, improves the function affect of timber, then using limitting casing to wood
Door substrate fixes, and further increases the structural strength of timber, reduces the deformation probability of timber, while limitting casing uses
The design of upper limit frame and lower limit frame is more advantageous to connecting and fixing between limitting casing and timber substrate, simplifies installation steps,
Structure design is more ingenious reasonable, and carrying out further limit to the outer rim of timber then through anticollision frame fixes, and makes
The overall structure for obtaining timber is more secured, effectively prevent the deformation of timber, while can improve the crashworthiness of timber four side again
Ability is hit, the service life of timber is extended, the noise reduction soundproof effect of timber can be then improved again by the design of sound insulating pad, make
The more preferable using functionality of timber is obtained, the first decorative layer, the second decorative layer, the first decoration are finally installed respectively in the both sides of timber
The decorative pattern shape of layer and the second decorative layer can be changed according to actual decoration style, and it is beautiful to be effectively increased using for timber
Property, structure more compact and reasonable.
The overall construction design of the present invention is ingenious rationally, improves the structural strength and stability of timber, effectively prevent wood
The sagging deflections of door, while the four side of timber can be protected by the design of anticollision frame, extend timber uses the longevity
Life, improves comprehensive utilization ratio.
Description of the drawings
The invention will be further described below in conjunction with the accompanying drawings：
Fig. 1 is the positional structure schematic diagram of timber substrate and fixed frame in the present invention；
Fig. 2 is the structural schematic diagram of upper limit frame in the present invention；
Fig. 3 is the structural schematic diagram of combined type timber of the present invention；
Fig. 4 is the mounting structure schematic diagram of invention limitting casing, anticollision frame and timber substrate.
In figure：1- the first side group plates；2- inner core plates；3- the second side substrates；The first decorative layers of 4-；The second decorative layers of 5-；6-
Limitting casing；7- anticollision frames；8- upper limit framves；9- lower limit framves；The first card slots of 10-；The second card slots of 11-；12- limiting slots；13- is limited
Position block；14- sound insulating pads.
Specific implementation mode
As shown in Figures 1 to 4, it is assemble type wood door of the present invention, including timber substrate and fixed frame, timber substrate are connected to
In fixed frame, timber substrate includes the first side group plate 1, inner core plates 2 and the second side substrate 3, and inner core plates 2 are located at the first side group plate 1
Between the second side substrate 3, pass through cloth gluing between the first side group plate 1 and inner core plates 2, between the second side substrate 3 and inner core plates 2
Fixed is fixed, and the thickness value ratio of the first side group plate 1, inner core plates 2 and the second side substrate 3 is 1:0.6:1, by controlling the first side
The thickness proportion of substrate 1, inner core plates 2 and the second side substrate 3, to control the overall weight and structural strength of timber substrate, if
Meter is reasonable, and inner core plates 2 are rock cotton board, and the density of rock cotton board is 80-180kg/m3The design of inner core plates 2 prepared by rock cotton board can be with
The heat-insulating property of timber is improved, while there is anti-flammability again, using for the timber of raising is functional, passes through and controls the close of rock cotton board
Degree so that the heat-insulating property and anti-flammability for the inner core plates 2 that rock cotton board makes are more preferable, more meet the use design standard of timber, wood
The thickness of door substrate is less than the thickness of limitting casing 6, and the both sides of timber substrate form clearance groove, clearance groove between limitting casing 6
Interior to be filled with sound insulating pad 14, the design that the thickness of timber substrate is less than the thickness of fixed frame meets actual design requirement, simultaneously
It can be imitated again in order to the installation of follow-up sound insulating pad 14, the whole sound insulation and noise reduction that timber can be improved by the design of sound insulating pad 14
Fruit so that the functionality of timber is more preferable, and the side of fixed frame is provided with the first decorative layer 4, and the first decorative layer 4 is located at the first side group
The other side in the outside of plate 1, fixed frame is provided with the second decorative layer 5, and the second decorative layer 5 is located at the outside of the second side substrate 3, Gu
It includes limitting casing 6 and anticollision frame 7 to determine frame, and limitting casing 6 is connected in anticollision frame 7, madial wall size and the limitting casing 6 of anticollision frame 7
Lateral wall size match, it is ensured that the seamless clamping between anticollision frame 7 and limitting casing 6, reasonable design is easy for assemble or unload,
Limitting casing 6 includes upper limit frame 8 and lower limit frame 9, and upper limit frame 8 is connected with lower limit frame 9, and the top surface of upper limit frame 8 is set
It is equipped with the first card slot 10, the bottom surface of lower limit frame 9 is provided with the second card slot 11, and the first card slot 10 and the second card slot 11 are and timber
Substrate matches, and the bottom surface of the frame of upper limit up and down 8 of timber substrate is provided with limiting slot 12, and the top surface of lower limit frame 9 is provided with
Limited block 13, limited block 13 match with limiting slot 12, and limited block 13 is connected in limiting slot 12, the first card slot 10 and second card
The design of slot 11 can simplify installation steps, while by timber substrate in order to connecting and fixing between timber substrate and limitting casing 6
Both ends limit respectively in the first card slot 10 and the second card slot 11, can effectively improve the overall construction intensity of timber, avoid
The design of the deformation of timber, limiting slot 12 and limited block 13 may insure that the clamping between upper limit frame 8 and lower limit frame 9 is strong
Degree, further increases the integrally-built stability of timber.
Using the manufacturing method of such as above-mentioned assemble type wood door, include the following steps：
1) preparation of timber substrate：
(1) cutting for carrying out the first side group plate 1 and the second side substrate 3 according to design drawing and design size first, according to
Design size is cut into two pieces of solid wood boards on original plank, and the Cutting Length of two pieces of solid wood boards reserves design size
The surplus of 15-20mm, the width of two pieces of solid wood boards reserve the surplus of 6-8mm, the thickness of two pieces of solid wood boards relative to design size
Degree reserves the surplus of 1-3mm relative to design size, then is polished the outer surface of two pieces of solid wood boards, deburring processing, connects
It and sand processing is polished to two pieces of solid wood boards again, until the size of two pieces of solid wood boards is polished to design size, outside impulse- free robustness,
And the scale error of two pieces of solid wood boards ensures in ± 0.2mm, finally carries out size to two pieces of solid wood boards after cutting and hangs down
Straight degree is detected；
(2) preparation that inner core plates 2 are carried out according to design drawing and design size, selects density in 80-180kg/m3 rock wools
Plate prepares raw material as inner core plates 2, is cut into the inner core plates 2 being consistent with design size in rock cotton board according to design size；
(3) inner core plates 2 are clipped in two pieces of realities by the assembled superposition between the two pieces of solid wood boards and inner core plates 2 of above-mentioned well cutting
Between plank, the cloth glue of 1-2mm thickness is uniformly coated between plate, is then superimposed between three blocks of plates, then by plate joggling apparatus to folded
Timber substrate after adding carries out compacting assembly, places on timber substrate level land 2-3.5 hours after assembled so that and cloth gelling is solid, then
The extra cloth glue of timber substrate surface is removed, to complete the preparation of timber substrate；
2) preparation of fixed frame：
(1) it selects rim charge batten to carry out the preparation of upper limit frame 8 according to design size, 3 battens is selected to carry out splicing shape
At a U-shaped upper limit frame 8, the first card slot 10 is being cut on lateral batten first before assembled, then positioned at
It is cut into limiting slot 12 on 2 vertical battens, cutting, the frosted processing of batten size are carried out according to design size, then to 3
Root batten carries out assembly, ensures that the first card slot 10 faces vertical batten when assembled, while passing through guiding ruler in batten assembly
Ensure the assembled verticality between lateral batten and vertical batten and the depth of parallelism between two vertical battens, further according to
Design size selects 3 battens to carry out the preparation of U-shaped lower limit frame 9, and the second card slot 11 is cut on lateral batten, perpendicular
To batten on be cut into limited block 13, then 3 battens are cut, grinding process, then 3 battens are carried out it is assembled,
Ensure that the second card slot 11 faces vertical batten when assembled, at the same in batten assembly by guiding ruler ensure lateral batten with
The depth of parallelism between assembled verticality and two vertical battens between vertical batten, and in upper limit frame 8 and lower limit
When the independent assembly of position frame 9, it is fixedly connected using cloth glue between adjacent batten, and junction cloth glue is distributed using five-spot,
In the surrounding of connecting end surface and center position is coated with the cloth glue of 1-2mm, being connected and fixed between realization batten；
(2) it selects 4 battens to carry out the preparation of anticollision frame 7 then according to design size, then 4 battens is carried out respectively
The cutting and polishing on surface, then 4 battens are carried out assembled, it is ensured that it is located at 2 lateral battens, positioned at 2 vertical battens
Between the depth of parallelism, while also ensuring that the connection verticality between lateral batten and vertical batten, cloth used between batten
Glue carries out adhesion and fixes, and junction cloth glue is distributed using five-spot, and in the surrounding of connecting end surface and center position is equal
Coat the cloth glue of 1-2mm, being connected and fixed between realization batten；
3) preparation of sound insulating pad 14：
The sound insulating pad 14 of comparable size is cut according to the size of the clearance groove formed between limitting casing 6 and timber substrate；
4) preparation of decorative layer：
The preparation that the first decorative layer 4 and the second decorative layer 5 are carried out according to decoration style and design requirement, according to design size
Two pieces of planks are cut, then carry out the engraving of decorative pattern to the surface of plank with engraving machine；
5) assembly of timber：
By in the first card slot 10 for snapping onto upper limit frame 8 at the top of timber substrate, lower limit frame 9 is then snapped onto into wood
The lower part of door substrate so that the bottom of timber substrate snaps onto in the second card slot 11, while in the movement of lower limit frame 9, really
The limited block 13 protected on lower limit frame 9 snaps onto in the limiting slot 12 on upper limit frame 8, then by timber substrate and limitting casing 6
Assembled good compoboard snaps onto in anticollision frame 7, be caught in the clearance groove then formed between limitting casing 6 and timber substrate every
Sound pad 14, and the coated cloth glue between sound insulating pad 14 and clearance groove are realized further solid between sound insulating pad 14 and clearance groove
It is fixed, the first decorative layer 4 and the second decorative layer 5 are finally installed respectively in the both sides of assembled good timber, in the first decorative layer 4 and the
The back coated cloth glue of two decorative layers 5, then the first decorative layer 4, the second decorative layer 5 are separately mounted to the both sides of timber, and
Remove extra cloth glue.
The design of the present invention is more ingenious reasonable, and wood is formed by the first side group plate 1, inner core plates 2 and the second side substrate 3
Door substrate, so that it is guaranteed that the structural strength and stability of timber, effectively prevent the sagging deflections of timber, while inner core plates 2 being adopted
It is made of rock cotton board, can effectively improve the heat-insulating and fire-proof performance of timber, improve the function affect of timber, then use limitting casing
6 pairs of timber substrates fix, and further increase the structural strength of timber, reduce the deformation probability of timber, limit simultaneously
Frame 6 is more advantageous to connecting and fixing between limitting casing 6 and timber substrate using the design of upper limit frame 8 and lower limit frame 9, letter
Change installation steps, structure design is more ingenious reasonable, is carried out to the outer rim of timber then through anticollision frame 7 further
Limit is fixed so that the overall structure of timber is more secured, effectively prevent the deformation of timber, while can improve timber four again
The impact resistant capability of side extends the service life of timber, can then improve the drop of timber again by the design of sound insulating pad 14
Make an uproar soundproof effect so that timber using functional more preferable, the first decorative layer 4, second is finally installed respectively in the both sides of timber
The decorative pattern shape of decorative layer 5, the first decorative layer 4 and the second decorative layer 5 can be changed according to actual decoration style, effectively
Increase timber uses aesthetics, structure more compact and reasonable.
The overall construction design of the present invention is ingenious rationally, improves the structural strength and stability of timber, effectively prevent wood
The sagging deflections of door, while the four side of timber can be protected by the design of anticollision frame 7, extend timber uses the longevity
Life, improves comprehensive utilization ratio.
It these are only specific embodiments of the present invention, but the technical characteristic of the present invention is not limited thereto.It is any with this hair
Based on bright, for the technique effect for realizing essentially identical, made ground simple change, equivalent replacement or modification etc. are all covered
Among protection scope of the present invention.
Claims (8)
1. assemble type wood door, it is characterised in that：Including timber substrate and fixed frame, the timber substrate is connected to the fixed frame
Interior, the timber substrate includes the first side group plate, inner core plates and the second side substrate, and the inner core plates are located at the first side group plate
Between the second side substrate, between the first side group plate and the inner core plates, the second side substrate and the inner core
Fixed by cloth gluing fixed between plate, the side of the fixed frame is provided with the first decorative layer, and first decorative layer is located at institute
The outside of the first side group plate is stated, the other side of the fixed frame is provided with the second decorative layer, and second decorative layer is located at described
The outside of the second side substrate, the fixed frame include limitting casing and anticollision frame, and the limitting casing is connected in the anticollision frame, institute
It includes upper limit frame and lower limit frame to state limitting casing, and the upper limit frame is connected with the lower limit frame.
2. assemble type wood door according to claim 1, it is characterised in that：The top surface of the upper limit frame is provided with the first card
Slot, the bottom surface of the lower limit frame are provided with the second card slot, first card slot and second card slot with the timber base
Plate matches, and the upper and lower ends of the timber substrate are respectively clamped into first card slot, in second card slot.
3. assemble type wood door according to claim 1, it is characterised in that：The bottom surface of the upper limit frame is provided with limit
The top surface of slot, the lower limit frame is provided with limited block, and the limited block matches with the limiting slot, the limited block clamping
In the limiting slot.
4. assemble type wood door according to claim 1, it is characterised in that：The madial wall size of the anticollision frame and the limit
The lateral wall size of position frame matches.
5. assemble type wood door according to claim 1, it is characterised in that：The thickness of the timber substrate is less than the limit
The thickness of frame, the both sides of the timber substrate form clearance groove between the limitting casing, in the clearance groove filled with every
Sound pad.
6. assemble type wood door according to claim 1, it is characterised in that：The first side group plate, the inner core plates and institute
The thickness value ratio for stating the second side substrate is 1:0.6:1.
7. assemble type wood door according to claim 1, it is characterised in that：The inner core plates are rock cotton board, the rock cotton board
Density be 80-180kg/m3。
8. using the manufacturing method of assemble type wood door as described in claim 1, it is characterised in that:Include the following steps：
1) preparation of timber substrate：
(1) cutting for carrying out the first side group plate and the second side substrate according to design drawing and design size first, according to design ruler
It is very little that two pieces of solid wood boards are cut on original plank, and the Cutting Length of two pieces of solid wood boards reserves 15- for design size
The surplus of 20mm, the width of two pieces of solid wood boards reserve the surplus of 6-8mm, the thickness phase of two pieces of solid wood boards relative to design size
The surplus of 1-3mm is reserved for design size, then is polished the outer surface of two pieces of solid wood boards, deburring processing, then again
Sand processing is polished to two pieces of solid wood boards, until the size of two pieces of solid wood boards is polished to design size, outside impulse- free robustness, and
The scale error of two pieces of solid wood boards ensures in ± 0.2mm, finally carries out size and verticality to two pieces of solid wood boards after cutting
It is detected；
(2) preparation that inner core plates are carried out according to design drawing and design size, selects density in 80-180kg/m3Rock cotton board conduct
Inner core plates prepare raw material, are cut into the inner core plates being consistent with design size in rock cotton board according to design size；
(3) assembled between solid wood board and inner core plates to two pieces of above-mentioned well cutting to be superimposed, by inner core plates be clipped in two pieces of solid wood boards it
Between, the cloth glue of 1-2mm thickness is uniformly coated between plate, is then superimposed between three blocks of plates, then by plate joggling apparatus to superposition after
Timber substrate carries out compacting assembly, places on timber substrate level land 2-3.5 hours after assembled so that cloth gelling is solid, then removes wood
The cloth glue of door substrate excess surface, to complete the preparation of timber substrate；
2) preparation of fixed frame：
(1) it selects rim charge batten to carry out the preparation of upper limit frame according to design size, 3 battens is selected to carry out being spliced to form one
U-shaped upper limit frame is being cut into the first card slot on lateral batten first before assembled, then positioned at vertical 2
It is cut into limiting slot on batten, cutting, the frosted processing of batten size are carried out according to design size, then 3 battens are carried out
Assembly ensures that the first card slot faces vertical batten, while ensuring lateral wood by guiding ruler in batten assembly when assembled
The depth of parallelism between assembled verticality and two vertical battens between item and vertical batten is selected further according to design size
3 battens carry out the preparation of U-shaped lower limit frame, cut the second card slot on lateral batten, are cut on vertical batten
Go out limited block, then 3 battens are cut, grinding process, assembly then is carried out to 3 battens, the second card is ensured when assembled
Slot faces vertical batten, while the spelling between lateral batten and vertical batten is ensured by guiding ruler in batten assembly
The depth of parallelism between verticality and two vertical battens is filled, and in the independent assembly of upper limit frame and lower limit frame, phase
Be fixedly connected using cloth glue between adjacent batten, and junction cloth glue using five-spot be distributed, in the surrounding of connecting end surface and
Center position is coated with the cloth glue of 1-2mm, being connected and fixed between realization batten；
(2) it selects 4 battens to carry out the preparation of anticollision frame then according to design size, surface is then carried out respectively to 4 battens
Cutting and polishing, then 4 battens are carried out assembled, it is ensured that be located at 2 lateral battens, between 2 vertical battens
The depth of parallelism, while also ensuring that the connection verticality between lateral batten and vertical batten, between batten using cloth glue into
Row adhesion is fixed, and junction cloth glue is distributed using five-spot, is coated with center position in the surrounding of connecting end surface
The cloth glue of 1-2mm, realize batten between be connected and fixed；
3) preparation of sound insulating pad：
The sound insulating pad of comparable size is cut according to the size of the clearance groove formed between limitting casing and timber substrate；
4) preparation of decorative layer：
The preparation that the first decorative layer and the second decorative layer are carried out according to decoration style and design requirement cuts two according to design size
Block plank, then the engraving of decorative pattern is carried out with engraving machine to the surface of plank；
5) assembly of timber：
By in the first card slot for snapping onto upper limit frame at the top of timber substrate, lower limit frame is then snapped onto into timber substrate
Lower part so that the bottom of timber substrate snaps onto in the second card slot, while in the movement of lower limit frame, it is ensured that on lower limit frame
Limited block snap onto in the limiting slot on upper limit frame, then the assembled good compoboard of timber substrate and limitting casing is snapped onto
In anticollision frame, be caught in sound insulating pad in the clearance groove that is then formed between limitting casing and timber substrate, and sound insulating pad and
Coated cloth glue between slot realizes further fixing between sound insulating pad and clearance groove, finally in the both sides of assembled good timber
First decorative layer and the second decorative layer are installed respectively, in the back coated cloth glue of the first decorative layer and the second decorative layer, then by
One decorative layer, the second decorative layer are separately mounted to the both sides of timber, and remove extra cloth glue.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810579381.1A CN108798398B (en) | 2018-06-07 | 2018-06-07 | Assembled wooden door and manufacturing method thereof |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810579381.1A CN108798398B (en) | 2018-06-07 | 2018-06-07 | Assembled wooden door and manufacturing method thereof |
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| CN108798398A true CN108798398A (en) | 2018-11-13 |
| CN108798398B CN108798398B (en) | 2020-04-03 |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112392364A (en) * | 2020-11-16 | 2021-02-23 | 邓治兵 | Brand-new three-section type door body structure and processing method thereof |
| CN114658334A (en) * | 2022-04-02 | 2022-06-24 | 重庆美迪智能家居股份有限公司 | Deformation-preventing solid carbon crystal wood door structure and processing technology |
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| JP2000145313A (en) * | 1998-11-13 | 2000-05-26 | Taiko:Kk | Deformation prevention structure of frame body of door |
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| CN114658334A (en) * | 2022-04-02 | 2022-06-24 | 重庆美迪智能家居股份有限公司 | Deformation-preventing solid carbon crystal wood door structure and processing technology |
| CN114658334B (en) * | 2022-04-02 | 2024-07-09 | 重庆美迪智能家居股份有限公司 | Anti-deformation solid carbon crystal wood door structure and processing technology |
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| Publication number | Publication date |
|---|---|
| CN108798398B (en) | 2020-04-03 |
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Address after: 312400 No.1 Puhui Road, Pukou street, Shengzhou City, Shaoxing City, Zhejiang Province Patentee after: Zhejiang Tucson Custom Home Co.,Ltd. Address before: 312400 No.1 Puhui Road, Pukou street, Shengzhou City, Shaoxing City, Zhejiang Province Patentee before: RUSEN WOOD INDUSTRY Co.,Ltd. |
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