CN108797168A - A kind of special compression bonding apparatus of steel wire rope and crimping fixing means - Google Patents

A kind of special compression bonding apparatus of steel wire rope and crimping fixing means Download PDF

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Publication number
CN108797168A
CN108797168A CN201810706681.1A CN201810706681A CN108797168A CN 108797168 A CN108797168 A CN 108797168A CN 201810706681 A CN201810706681 A CN 201810706681A CN 108797168 A CN108797168 A CN 108797168A
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CN
China
Prior art keywords
steel wire
wire rope
embedded
cylinder
outer sleeve
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CN201810706681.1A
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Chinese (zh)
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CN108797168B (en
Inventor
李世明
李帅
荣光
李兴亭
刘立博
孙海波
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Yuhuan degu New Material Technology Co., Ltd
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ZIBO CUIZHI INDUSTRY DESIGN CONSULTANT Co Ltd
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Priority to CN201810706681.1A priority Critical patent/CN108797168B/en
Publication of CN108797168A publication Critical patent/CN108797168A/en
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Publication of CN108797168B publication Critical patent/CN108797168B/en
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    • DTEXTILES; PAPER
    • D07ROPES; CABLES OTHER THAN ELECTRIC
    • D07BROPES OR CABLES IN GENERAL
    • D07B7/00Details of, or auxiliary devices incorporated in, rope- or cable-making machines; Auxiliary apparatus associated with such machines
    • D07B7/16Auxiliary apparatus
    • D07B7/18Auxiliary apparatus for spreading or untwisting ropes or cables into constituent parts for treatment or splicing purposes

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  • Ropes Or Cables (AREA)

Abstract

The present invention relates to a kind of special compression bonding apparatus of steel wire rope, it is characterised in that:It include the embedded cylinder being plugged in steel wire rope;The embedded cylinder axial direction both sides, which become narrow gradually, is shaped to tip, and ring cutting forms holding tank in the middle part of the embedded cylinder;The embedded cylinder is spliced by a pair of in embedded half fastening of hemicyclic section;The special compression bonding apparatus of steel wire rope embeds cylinder by being arranged in steel wire rope, increases the external surface area of strand, and then increases clamping force of the double holes site U-shaped folder to embedded cylinder and strand;The holding tank that the embedded cylinder inner wall, the anti-skidding salient point of outer wall setting, the embedded cylinder are arranged further increases the clamping degree of embedded cylinder and strand;The crimping fixing device will also further be clamped by outer sleeve between strand, embedded cylinder;The invention also discloses a kind of a kind of crimping fixing means of crimping fixing means, include the following steps:Step 1, preliminary design embeds cylinder;Step 2, then embedded cylinder is set;Step 3, double holes site U-shaped folder clamps.

Description

A kind of special compression bonding apparatus of steel wire rope and crimping fixing means
Technical field
The present invention relates to T & D Technology fields, and in particular to a kind of special compression bonding apparatus of steel wire rope and crimping fixation side Method.
Background technology
For a long time, the method that steel wire rope hairpin curve buttock line takes always iron wire to bundle is fixed in bracing wire.Iron wire Colligation is higher to operating personnel's skill set requirements, also relatively time consuming laborious when producer operates, if misoperation, can make binding Iron wire injured Zinc coat destruction cause wiring to get rusty, it is serious can become rusty it is disconnected.Hairpin curve buttock line bundlees iron wire in order to prevent Corrosion, track walker will bundle iron wire to the curved buttock line of pull-back wire and check and done every 2 to three years an antirust treatment, Maintenance workload is larger.
The patent of applying date 2012.06.14, application number 201210194069.3 disclose a kind of steel wire rope hairpin curve buttock line Fixing means is crimped, this approach includes the following steps:Steel wire rope is previously inserted splicing sleeve, then by bracing wire one end replication capitiform It pressurizes again insertable into splicing sleeve at hairpin curve buttock line, to which the hairpin curve buttock line of steel wire rope to be fixed on by splicing sleeve In bracing wire.The present invention laminates connection method to crimp the curved buttock line of pull-back wire with conducting wire, and working efficiency and non-maintaining can be improved.On It states patent and is improved work efficiency by the way that splicing sleeve is arranged, but since bracing wire needs to bear pulling force effect for a long time, be easy to Cause to slip from splicing sleeve, it is therefore desirable to the more firm connecting method of design.
By way of the prior art U-shaped folder there is also being reinforced, the U-shaped folder to the clamping force of line of power compared with Height, but there are still slip risk for long-time service.
Invention content
In order to solve background technology, a kind of special compression bonding apparatus of steel wire rope is provided, by steel wire Setting embeds cylinder in rope, increases the external surface area of strand, and then increases the double holes site U-shaped folder to embedding cylinder and strand Clamping force;The holding tank that the embedded cylinder inner wall, the anti-skidding salient point of outer wall setting, the embedded cylinder are arranged further increases embedded The clamping degree of cylinder and strand;The crimping fixing device will also further be clamped by outer sleeve between strand, embedded cylinder;This Invention also discloses a kind of crimping fixing means.
The technical solution adopted by the present invention to solve the technical problems is:
A kind of special compression bonding apparatus of steel wire rope, it is characterised in that:
Including embedding cylinder, to be plugged in steel wire rope;
The embedded cylinder axial direction both sides, which become narrow gradually, is shaped to tip, and ring cutting forms holding tank in the middle part of the embedded cylinder;
The embedded cylinder is spliced by a pair of in embedded half fastening of hemicyclic section.
Further, the holding tank is axially arranged at least two along described embedded half.
Further, the embedded cylinder inner wall, outer wall are densely covered with anti-skidding salient point respectively.
The anti-skidding salient point can increase the frictional force between the core rope of the embedded cylinder and steel wire rope, strand, effectively keep away Exempt from the axial float between the embedded cylinder and steel wire rope and the rotation around axial direction.
Further, further include a pair of of outer sleeve, a pair of of outer sleeve is threaded through on the steel wire rope and symmetrical expression is set in The embedded cylinder both ends, the outer sleeve are the hollow tubular structure of both ends open, and a pair of of outer sleeve phase proximal diameter is more than phase Backside diameter, a pair of of outer sleeve phase proximal end are circumferentially evenly equipped with circle threading lug.
Further, the outer sleeve is an integral molding structure.
Further, the outer sleeve is spliced by half fastening of a pair of of housing, and half, a pair of of housing is by being set to it The make-up lug of both sides is fixed.
The outer sleeve is mutually tensed by the way that the fixing line in threading lug is arranged, and is further increased strand, is embedded Clamping force between cylinder, core rope, avoids the embedded cylinder position from changing.
A kind of crimping fixing means, includes the following steps:
Step 1, preliminary design embeds cylinder:
Step 1.1, reverse lay steel wire rope:
It clamps on steel wire rope at 2 points simultaneously using fixture, reverse lay is reversed along what the strand of steel wire rope twisted around direction It is dynamic so that the strand of steel wire rope gradually along core rope radially outward arc-shaped protrusion, when the strand height of projection be more than it is described Stop reversely twisting when the thickness of embedded cylinder thickest point, and holding jig position is motionless;
Step 1.2, it is inserted into half embedded:
The gap of wantonly two strands of expansion;The position at any embedded half upper corresponding tip is passed through into the gap after expanding, It is inserted into the space between strand and core rope, pushes described embedded half it is made to be moved axially along the core rope, until embedded Half entire side is inserted between strand and core rope, then embedded half other side being exposed at outside strand is pushed into stock Between rope and core rope, embedded half inner wall is made to be bonded with the core rope;
Step 1.3, it forms and embeds cylinder:
Another embedded half is inserted between strand and core rope, two embedded half splicings are fastened and are shaped to completely Embedded cylinder 1;
Step 1.4, positive twist composite steel rope:
Direction progress forward direction is twisted around along the strand of the steel wire rope to twist so that strand takes up the embedded cylinder;
Step 2, then embedded cylinder is set:
Step 1 is repeated, is once again set up an embedded cylinder on position at the second of same steel wire rope, alternatively,
Step 1 is repeated, an embedded cylinder is once again set up on another steel wire rope;
Step 3, double holes site U-shaped folder clamps:
Be arranged on same steel wire rope two embedded cylinders are inserted into two holes for clamping positions of the double holes site U-shaped folder, so The strand that holding tank is clamped by the double holes site U-shaped folder afterwards and is wound thereon, alternatively,
Two embedded cylinders being arranged on two steel wire ropes respectively are inserted into two holes for clamping positions of the double holes site U-shaped folder Strand interior, that holding tank is then clamped by the double holes site U-shaped folder and is wound thereon.
Further, further include step, be locked outer sleeve:
Outer sleeve is plugged on the steel wire rope, every embedded cylinder two at tip be arranged an outer sleeve respectively, Fixing line is worn between the threading lug of a pair of of outer sleeve, the fixing line tenses a pair of of outer sleeve to close direction.
Further, for integrally formed outer sleeve:
When plugging the outer sleeve, an outer sleeve is plugged in from steel cord ends on the steel wire rope in advance, then From steel cord ends again insertable into embedded cylinder and an other outer sleeve.
Further, for fastening the outer sleeve that splicing is fixed by half, a pair of of housing:
When plugging the outer sleeve, embedded cylinder is plugged in the steel wire rope in advance;Then by any outer sleeve Half, a pair of of housing is separately set in described embedded cylinder one end, and corresponding make-up lug is fixedly clamped using bolt;Finally Half, a pair of of housing of an other outer sleeve is fixed on the embedded cylinder other end.
Beneficial effects of the present invention:
The crimping fixing device of the present invention makes full use of steel wire rope self structure, compared with the existing technology can more securely Steel wire rope is fixed.
The special compression bonding apparatus of steel wire rope is provided with embedded cylinder, and the embedded cylinder is plugged in steel wire rope, increases stock The external surface area of rope, and then increase clamping force of the double holes site U-shaped folder to embedded cylinder and strand.
Further, the embedded cylinder is provided with holding tank, further increase the double holes site U-shaped folder to embedded cylinder and The clamping force of strand, the outer sleeve will further clamp between strand, embedded cylinder, prevent embedded cylinder from sliding axially along core rope.
Further, the embedded cylinder inner wall, outer wall are densely covered with anti-skidding salient point respectively, and the anti-skidding salient point can increase Frictional force between the core rope of the embedded cylinder and steel wire rope, strand, effectively avoids the axis between the embedded cylinder and steel wire rope To play and around axial rotation.
The present invention also provides a kind of outer sleeve, the outer sleeve will further clamp between strand, embedded cylinder, prevent from embedding Cylinder slides axially along core rope.
Description of the drawings
Present invention will be further explained below with reference to the attached drawings and examples.
Fig. 1 is a kind of present invention crimping sectional view of embodiment of fixing device.
Fig. 2 is a kind of schematic diagram of embodiment of present invention crimping fixing means.
Fig. 3 is Section A-A sectional view in Fig. 2.
In figure:
1. embedded cylinder, 11. tips, 12. holding tanks, 1a. are half embedded;
2. outer sleeve, 21. threading lugs, 22. make-up lugs, half, 2a. housings;
3. steel wire rope, 31. core ropes, 32. strands;
4. double holes site U-shaped folder.
Specific implementation mode
Below in conjunction with attached drawing, the present invention is described in further detail.
A kind of special compression bonding apparatus of steel wire rope, it is characterised in that:
Including embedding cylinder 1, to be plugged in steel wire rope 3;
The axial both sides of the embedded cylinder 1, which become narrow gradually, is shaped to tip 11, and 1 middle part ring cutting of the embedded cylinder forms clamping Slot 12;
The embedded cylinder 1 is spliced by a pair of in embedded half 1a fastenings of hemicyclic section.
Further, the holding tank 12 is axially arranged at least two along embedded half 1a.
Further, 1 inner wall of embedded cylinder, outer wall are densely covered with anti-skidding salient point respectively.
The anti-skidding salient point can increase the frictional force between the core rope 31 of the embedded cylinder 1 and steel wire rope 3, strand 32, Effectively avoid the axial float between the embedded cylinder 1 and steel wire rope and the rotation around axial direction.
Further, further include a pair of of outer sleeve 2, a pair of of outer sleeve 2 is threaded through on the steel wire rope 3 and symmetrical expression is arranged At 1 both ends of embedded cylinder, the outer sleeve 2 is the hollow tubular structure of both ends open, and 2 phase proximal diameter of a pair of of outer sleeve is big In phase backside diameter, 2 phase proximal end of a pair of of outer sleeve is circumferentially evenly equipped with circle threading lug 21.
Further, the outer sleeve 2 is an integral molding structure.
Further, the outer sleeve 2 is spliced by half 2a fastening of a pair of of housing, and half 2a of a pair of of housing is by setting Make-up lug 22 in its both sides is fixed.
The outer sleeve 2 is mutually tensed by the way that the fixing line in threading lug 21 is arranged, further increase strand 32, Embedded clamping force between cylinder 1, core rope 31 avoids 1 position of embedded cylinder from changing.
A kind of crimping fixing means, includes the following steps:
Step 1, preliminary design embeds cylinder 1:
Step 1.1, reverse lay steel wire rope 3:
Simultaneously are clamped on steel wire rope 3 at 2 points, it is anti-to twist around being reversed for direction along the strand 32 of steel wire rope 3 using fixture To twisting so that the strand 32 of steel wire rope 3 is gradually along the radially outward arc-shaped protrusion of core rope 31, when 32 protrusion of the strand is high Stop reversely twisting when degree is more than the thickness of 1 thickest point of embedded cylinder, and holding jig position is motionless;
Step 1.2, it is inserted into and embeds half 1a:
The gap of wantonly two strands 32 of expansion;By any position for corresponding to tip 11 on half 1a that embeds after expanding Gap is inserted into the space between strand 32 and core rope 31, and embedded half 1a is pushed to keep it axial along the core rope 31 It is mobile, until the entire side for embedding half 1a is inserted between strand 32 and core rope 31, then embedded half 1a is exposed at The other side outside strand 32 is pushed between strand 32 and core rope 31, and embedded half 1a inner wall is made to be pasted with the core rope 31 It closes;
Step 1.3, it forms and embeds cylinder 1:
Another embedded half 1a is inserted between strand 32 and core rope 31, two embedded half 1a splicings are buckled into Type is completely to embed cylinder 1;
Step 1.4, positive twist composite steel rope 3:
Along the strand 32 of the steel wire rope 3 twist around direction carry out forward direction twist so that strand 32 by the embedded cylinder 1 around Tightly;
Step 2, then embedded cylinder 1 is set:
Step 1 is repeated, is once again set up an embedded cylinder 1 on position at the second of same steel wire rope 3, alternatively,
Step 1 is repeated, an embedded cylinder 1 is once again set up on another steel wire rope 3;
Step 3, double holes site U-shaped folder 4 clamps:
Be arranged on same steel wire rope 3 two embedded cylinders 1 are inserted into two holes for clamping positions of the double holes site U-shaped folder 4, Then the strand 32 for holding tank 12 being clamped by the double holes site U-shaped folder 4 and being wound thereon, alternatively,
Two embedded cylinders 1 being arranged on two steel wire ropes 3 respectively are inserted into two clampings of the double holes site U-shaped folder 4 In the position of hole, holding tank 12 and the strand 32 that winds thereon are then clamped by the double holes site U-shaped folder 4.
Further, further include step 6, be locked outer sleeve 2:
Outer sleeve 2 is plugged on the steel wire rope 3, every embedded cylinder 1 two at tip 11 be arranged a housing respectively Cylinder 2, wears fixing line between the threading lug 21 of a pair of of outer sleeve 2, and the fixing line is by a pair of of outer sleeve 2 to close direction It tenses.
Further, for integrally formed outer sleeve 2:
When plugging the outer sleeve 2, an outer sleeve 2 is plugged in from 3 end of steel wire rope on the steel wire rope 3 in advance, Then from 3 end of steel wire rope again insertable into embedded cylinder 1 and an other outer sleeve 2.
Further, for fastening the outer sleeve 2 that splicing is fixed by half 2a of a pair of of housing:
When plugging the outer sleeve 2, embedded cylinder 1 is plugged in the steel wire rope 3 in advance;Then by any outer sleeve 2 half 2a of a pair of of housing is separately set in described 1 one end of embedded cylinder, and is clamped corresponding make-up lug 22 admittedly using bolt It is fixed;Half 2a of a pair of of housing of an other outer sleeve 2 is finally fixed on 1 other end of embedded cylinder.

Claims (10)

1. a kind of special compression bonding apparatus of steel wire rope, it is characterised in that:
Including embedding cylinder (1), to be plugged in steel wire rope (3);
The axial both sides of the embedded cylinder (1), which become narrow gradually, is shaped to tip (11), and ring cutting forms folder in the middle part of the embedded cylinder (1) Hold slot (12);
The embedded cylinder (1) is spliced by a pair of in embedded half (1a) fastening of hemicyclic section.
2. the special compression bonding apparatus of a kind of steel wire rope according to claim 1, it is characterised in that:The holding tank (12) is along institute It states embedded half (1a) and is axially arranged at least two.
3. the special compression bonding apparatus of a kind of steel wire rope according to claim 1, it is characterised in that:Embedded cylinder (1) inner wall, Outer wall is densely covered with anti-skidding salient point respectively.
4. the special compression bonding apparatus of a kind of steel wire rope according to claim 1, it is characterised in that:It further include a pair of of outer sleeve (2), a pair of of outer sleeve (2) is threaded through on the steel wire rope (3) and symmetrical expression is set in embedded cylinder (1) both ends, described outer Sleeve (2) is the hollow tubular structure of both ends open, and a pair of of outer sleeve (2) phase proximal diameter is more than phase backside diameter, and one externally Sleeve (2) phase proximal end is circumferentially evenly equipped with circle threading lug (21).
5. the special compression bonding apparatus of a kind of steel wire rope according to claim 4, it is characterised in that:The outer sleeve (2) is one Forming structure.
6. the special compression bonding apparatus of a kind of steel wire rope according to claim 4, it is characterised in that:The outer sleeve (2) is by one It is spliced to half, housing (2a) fastening, half, a pair of of housing (2a) is consolidated by the make-up lug (22) set on its both sides It is fixed.
7. using the crimping fixing means of any special compression bonding apparatus of steel wire rope in claim 1-6, it is characterised in that:Packet Include following steps:
Step 1, preliminary design embeds cylinder (1):
Step 1.1, reverse lay steel wire rope (3):
It clamps on steel wire rope (3) at 2 points simultaneously using fixture, being reversed for direction is twisted around along the strand (32) of steel wire rope (3) It reversely twists so that the strand (32) of steel wire rope (3) is gradually along core rope (31) radially outward arc-shaped protrusion, when the strand (32) stop reversely twisting when height of projection is more than the thickness of embedded cylinder (1) thickest point, and holding jig position is motionless;
Step 1.2, it is inserted into and embeds half (1a):
The gap of wantonly two strands (32) of expansion;By any position for corresponding to tip (11) on half (1a) that embeds after expanding Gap, be inserted into the space between strand (32) and core rope (31), push it is described embed half (1a) make it along the core It restricts (31) axial movement, until the entire side for embedding half (1a) is inserted between strand (32) and core rope (31), then by institute It states embedded half (1a) and is exposed at the other side of strand (32) outside and be pushed between strand (32) and core rope (31), make described embedded half Cylinder (1a) inner wall is bonded with the core rope (31);
Step 1.3, it forms and embeds cylinder (1):
Another embedded half (1a) is inserted between strand (32) and core rope (31), two embedded half (1a) splicing buttons Synthesis type is completely to embed cylinder (1);
Step 1.4, positive twist composite steel rope (3):
Strand (32) along the steel wire rope (3), which twists around direction, to carry out forward direction and twists so that strand (32) is by the embedded cylinder (1) It takes up;
Step 2, then embedded cylinder (1) is set:
Step 1 is repeated, is once again set up an embedded cylinder (1) on position at the second of same steel wire rope (3), alternatively,
Step 1 is repeated, an embedded cylinder (1) is once again set up on another steel wire rope (3);
Step 3, double holes site U-shaped folder (4) clamps:
Two be arranged on same steel wire rope (3) embedded cylinders (1) are inserted into two holes for clamping positions of the double holes site U-shaped folder (4) It is interior, the strand (32) holding tank (12) and wound thereon is then clamped by the double holes site U-shaped folder (4), alternatively,
The two embedded cylinders (1) that will be arranged on two steel wire ropes (3) respectively are inserted into two folders of the double holes site U-shaped folder (4) In tieholen position, the strand (32) holding tank (12) and wound thereon is then clamped by the double holes site U-shaped folder (4).
8. a kind of steel wire rope according to claim 7 crimps fixing means, it is characterised in that:
Further include step 6, the outer sleeve that is locked (2):
Outer sleeve (2) is plugged on the steel wire rope (3), every embedded cylinder (1) two at tip (11) be arranged one respectively Outer sleeve (2), wears fixing line between the threading lug (21) of a pair of of outer sleeve (2), and the fixing line is by a pair of of outer sleeve (2) it is tensed to close direction.
9. a kind of steel wire rope according to claim 8 crimps fixing means, it is characterised in that:In advance by an outer sleeve (2) it is plugged on the steel wire rope (3) from steel wire rope (3) end, is then arranged and embeds cylinder (1), finally from steel wire rope (3) end Another outer sleeve (2) is set, and a pair of of outer sleeve (2) phase proximal diameter is more than phase backside diameter.
10. a kind of steel wire rope according to claim 8 crimps fixing means, it is characterised in that:Plug the outer sleeve (2) When, embedded cylinder (1) is plugged in the steel wire rope (3) in advance;Then by half, a pair of of housing of any outer sleeve (2) (2a) is separately set in described embedded cylinder (1) one end, and corresponding make-up lug (22) is fixedly clamped using bolt;Finally will A pair of of housing half (2a) of an other outer sleeve (2) is fixed on embedded cylinder (1) other end.
CN201810706681.1A 2018-07-02 2018-07-02 Crimping and fixing method of special crimping device for steel wire rope Active CN108797168B (en)

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Application Number Priority Date Filing Date Title
CN201810706681.1A CN108797168B (en) 2018-07-02 2018-07-02 Crimping and fixing method of special crimping device for steel wire rope

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110592992A (en) * 2019-09-28 2019-12-20 浦江亿岩机械设备有限公司 Butt joint machine for butt joint of steel wire rope joints

Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2106935U (en) * 1990-03-17 1992-06-10 贾国华 Self-lock guy clamp
JPH05219618A (en) * 1992-02-03 1993-08-27 Sanwa Tekki Corp Wire end gripper
JPH08333842A (en) * 1995-06-08 1996-12-17 S C R Corp:Kk Fixing device for end section of tension member made of steel and assembling method thereof
CN2382897Y (en) * 1999-08-12 2000-06-14 虞德顺 Conic head steel twist wire
CN201319486Y (en) * 2008-12-15 2009-09-30 甘肃省电力公司金昌供电公司 Refolded stayguy crimp sleeve
CN101749367A (en) * 2008-12-15 2010-06-23 甘肃省电力公司金昌供电公司 Crimping sleeve of pull-back wire
CN203629955U (en) * 2013-11-28 2014-06-04 江苏科技大学 Steel wire rope clamping device
CN203998768U (en) * 2014-08-05 2014-12-10 深圳海油工程水下技术有限公司 For the tightening device of steel rope

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2106935U (en) * 1990-03-17 1992-06-10 贾国华 Self-lock guy clamp
JPH05219618A (en) * 1992-02-03 1993-08-27 Sanwa Tekki Corp Wire end gripper
JPH08333842A (en) * 1995-06-08 1996-12-17 S C R Corp:Kk Fixing device for end section of tension member made of steel and assembling method thereof
CN2382897Y (en) * 1999-08-12 2000-06-14 虞德顺 Conic head steel twist wire
CN201319486Y (en) * 2008-12-15 2009-09-30 甘肃省电力公司金昌供电公司 Refolded stayguy crimp sleeve
CN101749367A (en) * 2008-12-15 2010-06-23 甘肃省电力公司金昌供电公司 Crimping sleeve of pull-back wire
CN203629955U (en) * 2013-11-28 2014-06-04 江苏科技大学 Steel wire rope clamping device
CN203998768U (en) * 2014-08-05 2014-12-10 深圳海油工程水下技术有限公司 For the tightening device of steel rope

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110592992A (en) * 2019-09-28 2019-12-20 浦江亿岩机械设备有限公司 Butt joint machine for butt joint of steel wire rope joints

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