CN108793977A - A kind of high voltage withstanding aluminium oxide ceramics and its processing method - Google Patents

A kind of high voltage withstanding aluminium oxide ceramics and its processing method Download PDF

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CN108793977A
CN108793977A CN201811090900.4A CN201811090900A CN108793977A CN 108793977 A CN108793977 A CN 108793977A CN 201811090900 A CN201811090900 A CN 201811090900A CN 108793977 A CN108793977 A CN 108793977A
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aluminium oxide
oxide ceramics
high voltage
voltage withstanding
parts
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张坦
张园
丘柳鸿
刘榕修
康为青
黄振演
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    • C04B35/00Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/01Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics
    • C04B35/10Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics based on aluminium oxide
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    • C04B35/00Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/622Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
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    • C04B35/00Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/622Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/626Preparing or treating the powders individually or as batches ; preparing or treating macroscopic reinforcing agents for ceramic products, e.g. fibres; mechanical aspects section B
    • C04B35/62605Treating the starting powders individually or as mixtures
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    • C04B35/00Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/622Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/626Preparing or treating the powders individually or as batches ; preparing or treating macroscopic reinforcing agents for ceramic products, e.g. fibres; mechanical aspects section B
    • C04B35/63Preparing or treating the powders individually or as batches ; preparing or treating macroscopic reinforcing agents for ceramic products, e.g. fibres; mechanical aspects section B using additives specially adapted for forming the products, e.g.. binder binders
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    • C04B35/00Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/622Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/626Preparing or treating the powders individually or as batches ; preparing or treating macroscopic reinforcing agents for ceramic products, e.g. fibres; mechanical aspects section B
    • C04B35/63Preparing or treating the powders individually or as batches ; preparing or treating macroscopic reinforcing agents for ceramic products, e.g. fibres; mechanical aspects section B using additives specially adapted for forming the products, e.g.. binder binders
    • C04B35/632Organic additives
    • C04B35/634Polymers
    • C04B35/63404Polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds
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    • C04B2235/30Constituents and secondary phases not being of a fibrous nature
    • C04B2235/32Metal oxides, mixed metal oxides, or oxide-forming salts thereof, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
    • C04B2235/3231Refractory metal oxides, their mixed metal oxides, or oxide-forming salts thereof
    • C04B2235/3244Zirconium oxides, zirconates, hafnium oxides, hafnates, or oxide-forming salts thereof
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    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30Constituents and secondary phases not being of a fibrous nature
    • C04B2235/34Non-metal oxides, non-metal mixed oxides, or salts thereof that form the non-metal oxides upon heating, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
    • C04B2235/3418Silicon oxide, silicic acids, or oxide forming salts thereof, e.g. silica sol, fused silica, silica fume, cristobalite, quartz or flint

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Abstract

A kind of high voltage withstanding aluminium oxide ceramics of present invention offer and its processing method, are related to aluminium oxide ceramics field.The high voltage withstanding aluminium oxide ceramics, is made of the material below according to parts by weight:10-15 parts of aluminium oxide:0.1-0.2 parts of lubricant;1-3 parts of bonding agent;1-3 parts of plasticizer;0-1 parts of silica;1-2 parts of zircon sand, bonding agent of the bonding agent using water-soluble paraffin as aluminium oxide mist projection granulating.Zircon sand and silica in the present invention can effectively improve the insulation performance in aluminium oxide, the silicate in zircon sand can effectively improve the hardness of aluminium oxide ceramics simultaneously, to achieve the effect that the case where resisting high voltage, overtension is avoided to puncture aluminium oxide ceramics occurs.There is good mobility under heating state as binder using water-soluble paraffin simultaneously.It is loose that powder after mist projection granulating must have good fluidity, density, and flow angle friction temperature is less than 30 DEG C.Grain composition is than conditions such as ideals, to obtain larger biscuit density.

Description

A kind of high voltage withstanding aluminium oxide ceramics and its processing method
Technical field
The present invention relates to aluminium oxide ceramics processing technique field, specially a kind of high voltage withstanding aluminium oxide ceramics and its processing Method.
Background technology
Aluminium oxide ceramics is a kind of ceramic material based on aluminium oxide (Al2O3), is used for thick film integrated circuit.Oxidation Aluminium ceramics have preferable conductibility, mechanical strength and heat-resisting quantity.It should be noted that need to be washed with ultrasonic wave.Aluminium oxide Ceramics are a kind of widely used ceramics, because its superior performance, more and more extensive in the application of modern society, are met In daily and property needs.
It is domestic at present that high voltage withstanding performance is weaker during processing high-purity alpha-alumina ceramics in processing, During electrical equipment use, if overtension, this is susceptible to the case where high voltage punctures aluminium oxide ceramics and goes out It is existing, it is therefore desirable to which that a kind of, high voltage withstanding aluminium oxide ceramics is provided.
Invention content
The purpose of the present invention is to provide a kind of high-purity alpha-alumina ceramics
In order to achieve the above object, the present invention is achieved by the following technical programs:A kind of high voltage withstanding aluminium oxide ceramics, It is made of the material below according to parts by weight:
Further, bonding agent of the bonding agent using water-soluble paraffin as aluminium oxide mist projection granulating.
Further, the lubricant is stearic acid and bonding agent PVA.
Further, the plasticizer uses the compound of phthalate.
A kind of processing method of high voltage withstanding aluminium oxide ceramics, includes the following steps:
A1:Profit weighs to obtain the part of each material of recorded constitutive material in claim 1 in the balance.
A2:Processing is crushed to aluminium oxide, silica and zircon sand, and carry out screening to make powder body material powder obtained Body granularity is micro- following at 1 μm.
A3:Aluminium oxide is mixed with silica and zircon sand, sequentially added after mixing lubricant, binder and Embryo material is made in plasticizer after mixing, then pass through the high-temperature calcination between 1000-1300.
A4:After the completion of firing, aluminium oxide dispensing has been molded, and is handled by finishing, completes entire aluminium oxide ceramics system Make the Overall Steps processed.
Further, the finishing in the step A4 includes:It grinds, polish and carry out encapsulation process.
Further, in the step A3, aluminium oxide is mixed with silica and zircon sand, is added successively after mixing Enter lubricant, binder and plasticizer, and the temperature in mixing is between 150-200 DEG C.
Compare the prior art, and the zircon sand and silica in the present invention can effectively improve the insulation in aluminium oxide Performance, while the silicate in zircon sand can effectively improve the hardness of aluminium oxide ceramics, to reach the effect for resisting high voltage Fruit, the case where avoiding overtension from puncturing aluminium oxide ceramics, occur.It is being heated simultaneously as binder using water-soluble paraffin In the case of have good mobility.It is loose that powder after mist projection granulating must have good fluidity, density, flow angle friction temperature Less than 30 DEG C.Grain composition is than conditions such as ideals, to obtain larger biscuit density.
Specific implementation mode
Embodiment one:
The embodiment of the present invention provides a kind of high voltage withstanding aluminium oxide ceramics, is made of the material below according to parts by weight:
A kind of processing method of high voltage withstanding aluminium oxide ceramics, includes the following steps:
A1:Profit weighs to obtain the part of each material of recorded constitutive material in claim 1 in the balance.
A2:Processing is crushed to aluminium oxide, silica and zircon sand, and carry out screening to make powder body material powder obtained Body granularity is micro- following at 1 μm.
A3:Aluminium oxide is mixed with silica and zircon sand, sequentially added after mixing lubricant, binder and Embryo material is made in plasticizer after mixing, then pass through the high-temperature calcination between 1000-1300.Wherein, aluminium oxide and silica with And zircon sand is mixed, and lubricant, binder and plasticizer is sequentially added after mixing, and the temperature in mixing is in 150- Between 200 DEG C.
A4:After the completion of firing, aluminium oxide dispensing has been molded, and is handled by finishing, completes entire aluminium oxide ceramics system Make the Overall Steps processed.Finishing is handled:It grinds, polish and carry out encapsulation process.
Embodiment two:
The embodiment of the present invention provides a kind of high voltage withstanding aluminium oxide ceramics, is made of the material below according to parts by weight:
A kind of processing method of high voltage withstanding aluminium oxide ceramics, which is characterized in that include the following steps:
A1:Profit weighs to obtain the part of each material of recorded constitutive material in claim 1 in the balance.
A2:Processing is crushed to aluminium oxide, silica and zircon sand, and carry out screening to make powder body material powder obtained Body granularity is micro- following at 1 μm.
A3:Aluminium oxide is mixed with silica and zircon sand, sequentially added after mixing lubricant, binder and Embryo material is made in plasticizer after mixing, then pass through the high-temperature calcination between 1000-1300.Wherein, aluminium oxide and silica with And zircon sand is mixed, and lubricant, binder and plasticizer is sequentially added after mixing, and the temperature in mixing is in 150- Between 200 DEG C.
A4:After the completion of firing, aluminium oxide dispensing has been molded, and is handled by finishing, completes entire aluminium oxide ceramics system Make the Overall Steps processed.Finishing is handled:It grinds, polish and carry out encapsulation process.
In embodiment one and embodiment two, after being crushed to aluminium oxide, carried out using the sieve of 100-200 mesh Screening.Obtained powder body material powder granularity is micro- following at 1 μm.And in this formula, powder can be reduced by the way that lubricant is added The friction of material and die wall.Also, the water-soluble paraffin in this formula has good mobility under heating state.After mist projection granulating Powder must to have good fluidity, density loose, flow angle friction temperature is less than 30 DEG C.Grain composition than conditions such as ideals, To obtain larger biscuit density.

Claims (6)

1. a kind of high voltage withstanding aluminium oxide ceramics, which is characterized in that be made of the material below according to parts by weight:
2. a kind of high voltage withstanding aluminium oxide ceramics according to claim 1, it is characterised in that:The bonding agent is using water-soluble Bonding agent of the property paraffin as aluminium oxide mist projection granulating.
3. a kind of high voltage withstanding aluminium oxide ceramics according to claim 1, it is characterised in that:The lubricant is stearic acid And bonding agent PVA.
4. a kind of high voltage withstanding aluminium oxide ceramics according to claim 1, it is characterised in that:The plasticizer is using adjacent benzene The compound of diformic ester.
5. a kind of processing method of high voltage withstanding aluminium oxide ceramics, which is characterized in that include the following steps:
A1:Profit weighs to obtain the part of each material of recorded constitutive material in claim 1 in the balance.
A2:Processing is crushed to aluminium oxide, silica and zircon sand, and carry out screening to make powder body material powder grain obtained Degree is micro- following at 1 μm.
A3:Aluminium oxide is mixed with silica and zircon sand, lubricant, binder and plastic are sequentially added after mixing Embryo material is made in agent after mixing, then pass through the high-temperature calcination between 1000-1300.
A4:After the completion of firing, aluminium oxide dispensing has been molded, and is handled by finishing, is completed entire aluminium oxide ceramics making and is added The Overall Steps of work.
6. a kind of high voltage withstanding aluminium oxide ceramics according to claim 5, which is characterized in that the essence in the step A4 Processing includes:It grinds, polish and carry out encapsulation process.
A kind of high voltage withstanding aluminium oxide ceramics according to claim 5, it is characterised in that:In the step A3, oxidation Aluminium is mixed with silica and zircon sand, lubricant, binder and plasticizer is sequentially added after mixing, and mixing When temperature between 150-200 DEG C.
CN201811090900.4A 2018-09-19 2018-09-19 A kind of high voltage withstanding aluminium oxide ceramics and its processing method Pending CN108793977A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109761589A (en) * 2019-03-15 2019-05-17 沈阳君威新能科技有限公司 A kind of ceramics thermal battery inertia block ring and preparation method thereof

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Publication number Priority date Publication date Assignee Title
CA1321056C (en) * 1989-08-24 1993-08-10 Ichiro Seki Process for producing an alumina-zirconia composite sintered material
CN101306946A (en) * 2008-06-24 2008-11-19 中国铝业股份有限公司 Yellow alumina ceramic and method for preparing same
CN102503382A (en) * 2011-11-04 2012-06-20 东莞市凯昶德电子科技股份有限公司 Al2O3 ceramic material for LED radiating substrate
CN103011781A (en) * 2012-12-26 2013-04-03 成都旭光电子股份有限公司 Ceramic for electrical vacuum device and preparation method thereof
KR20130051290A (en) * 2011-11-09 2013-05-20 주식회사 우진 Kiln furniture and its composition for sintering cathode material of secondary battery
CN105198389A (en) * 2015-10-13 2015-12-30 中联重科股份有限公司 Composition for alumina ceramics, alumina ceramics and preparation method of alumina ceramics

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CA1321056C (en) * 1989-08-24 1993-08-10 Ichiro Seki Process for producing an alumina-zirconia composite sintered material
CN101306946A (en) * 2008-06-24 2008-11-19 中国铝业股份有限公司 Yellow alumina ceramic and method for preparing same
CN102503382A (en) * 2011-11-04 2012-06-20 东莞市凯昶德电子科技股份有限公司 Al2O3 ceramic material for LED radiating substrate
KR20130051290A (en) * 2011-11-09 2013-05-20 주식회사 우진 Kiln furniture and its composition for sintering cathode material of secondary battery
CN103011781A (en) * 2012-12-26 2013-04-03 成都旭光电子股份有限公司 Ceramic for electrical vacuum device and preparation method thereof
CN105198389A (en) * 2015-10-13 2015-12-30 中联重科股份有限公司 Composition for alumina ceramics, alumina ceramics and preparation method of alumina ceramics

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刘志国: "浅析氧化铝陶瓷制作工艺 ", 《佛山陶瓷》 *

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109761589A (en) * 2019-03-15 2019-05-17 沈阳君威新能科技有限公司 A kind of ceramics thermal battery inertia block ring and preparation method thereof

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