CN108793675B - The composition and method quenched for sludge - Google Patents

The composition and method quenched for sludge Download PDF

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Publication number
CN108793675B
CN108793675B CN201710300644.6A CN201710300644A CN108793675B CN 108793675 B CN108793675 B CN 108793675B CN 201710300644 A CN201710300644 A CN 201710300644A CN 108793675 B CN108793675 B CN 108793675B
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sludge
silicate
acid solution
suspension
composition
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CN108793675A (en
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蔡万祥
吴文迪
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Guangzhou Zhengsheng Technology Co ltd
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    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F11/00Treatment of sludge; Devices therefor
    • C02F11/12Treatment of sludge; Devices therefor by de-watering, drying or thickening
    • C02F11/14Treatment of sludge; Devices therefor by de-watering, drying or thickening with addition of chemical agents
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F11/00Treatment of sludge; Devices therefor
    • C02F11/12Treatment of sludge; Devices therefor by de-watering, drying or thickening
    • C02F11/121Treatment of sludge; Devices therefor by de-watering, drying or thickening by mechanical de-watering
    • C02F11/122Treatment of sludge; Devices therefor by de-watering, drying or thickening by mechanical de-watering using filter presses

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Hydrology & Water Resources (AREA)
  • Environmental & Geological Engineering (AREA)
  • Water Supply & Treatment (AREA)
  • Organic Chemistry (AREA)
  • Mechanical Engineering (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Treatment Of Sludge (AREA)

Abstract

The present invention relates to the composition quenched for sludge and its applications.The present composition contains: (A) alkalinity suspension, and the suspension contains polyaluminium sulfate, alkaline matter and emulsifier, and (B) acid solution, and the solution, which contains, forms product by bodied ferric sulfate and silicate reaction.The composition and application method quenched for sludge of the invention has the excellent and easy to operate advantage of storage stability.

Description

The composition and method quenched for sludge
Technical field
The present invention relates to sludge caused by sewage treatment plant is further processed.Particularly, the present invention relates to one Acidity of the kind comprising the alkaline suspension containing polyaluminium sulfate and the reaction product containing bodied ferric sulfate and silicate is molten The composition of liquid, and its for carrying out the application of chemical conditioning in sludge is further processed.
Background technique
Modern society generates mass production sanitary wastewater and needs to handle.Most of sewage treatment plant uses activated sludge process These waste water are handled, a large amount of sludge (also referred to as excess sludge) needs is thus generated and is further processed.It has developed Numerous sludge disposal technologies, to wish to realize minimizing, the stabilisation, innoxious and recycling of sludge.
The moisture content of sludge from sewage treatment plant is high, and generally more than 95%.Correspondingly, the minimizing of sludge is generally led to Dehydration is crossed to realize.Art methods generally comprise to sludge carry out it is quenched, be then dehydrated.Pass through quenched and machine at present Tool dehydration, the moisture content of treated sludge is generally between 60-80%, and this dramatically reduces its volume and quality.
The ingredient of sludge first is that colloidal particle, there is strong affinity with water, to hinder sludge dewatering.Sludge is quenched Purpose is to destroy the structure of the colloidal particle, its water affinity is reduced, to improve sludge dewatering efficiency.Sludge is quenched used Additive include flocculant and flocculant aid.Flocculant includes organic flocculant and inorganic flocculating agent.Organic flocculant includes Such as cationic polyacrylamide, inorganic flocculating agent include such as molysite and aluminium salt.Flocculant aid is including such as flyash and contains Calcium compound, such as calcium oxide and calcium hydroxide powder.
Chinese patent application CN1962496A discloses a kind of method of deeply dehydrating sludge, including quenched and dehydration two Raw material containing Fe is added in sludge, raw material containing Ca is added again after reacting several minutes, if then reacting wherein quenched include for step Dry minute.It is combined by chemistry with machinery, the moisture content of final sludge is below 60%.
Quenched flocculant and flocculant aid used are often with the addition of powder, and resulting dust is to execute-in-place There are certain infringements by personnel.In addition, often needing to be applied in combination a large amount of flocculation since amount of sludge to be processed is huge Agent and flocculant aid.Flocculant is applied in combination by intermittently operated and when flocculation helps takes time and effort, and is combined in a manner of composition The problem of poor storage stability can be encountered when helping using flocculant and flocculation.
Therefore, however it remains method of the exploitation for sludge quenched novel compositions and using can have excellent Storage stability and easy to operate.
Summary of the invention
The present invention at least partly solves the above problem.The present invention provides a kind of composition quenched for sludge, Contain: (A) alkalinity suspension, the suspension contain polyaluminium sulfate, selected from sodium hydroxide, potassium hydroxide, calcium oxide, hydrogen-oxygen Change the alkaline matter and emulsifier of calcium, barium hydroxide, magnesia, magnesium hydroxide, sodium metasilicate or potassium silicate, and (B) acid solution, The solution contains the reaction product of bodied ferric sulfate and silicate, and wherein silicate is selected from alkali and alkaline earth metal ions silicic acid Salt.
The invention further relates to the applications that above-mentioned composition is used for Treatment of Sludge comprising: (i) make sludge and composition (A) alkaline suspension mixing;(ii) mix sludge with (B) acid solution of composition;(iii) sludge dewatering is made.Step Rapid (i) and step (ii) can be with reversed orders.
Specific embodiment
In order to avoid doubt, any feature of one aspect of the present invention any other aspect for use in the present invention.Word Language "comprising" be intended to mean that " comprising " and " Consists of " or " by ... constitute ".In other words, cited step or option Need not be exhaustion.It should be noted that given example is intended to illustrate the present invention and be not intended in the following description Limit the invention to those examples itself.
In addition in embodiment, or when expressly stated otherwise, the amount or reaction condition, material of material are indicated in this specification Physical property and/or purposes whole numerical value be understood to word " about " modify.Unless otherwise defined, with format The numberical range that " from x to y " is indicated is understood to include x and y.When more to describe with format " from x to y " for specific feature When a preferred range, it will be understood that, it is also expected for combining all ranges of different endpoints.
Unless otherwise indicated, otherwise percentage noted in the disclosure is weight percentage.
Composition
The quenched composition of sludge of the invention includes the alkaline suspension containing polyaluminium sulfate and contains polyaluminum sulfate The acid solution of the reaction product of iron and silicate.
It has been found that the effect when handling the sludge of high-moisture percentage of the flocculant containing aluminium is preferable, but it is low aqueous handling But become hindering factor when the sludge of rate.Within the scope of wider moisture percentage in sewage sludge, siliceous and iron flocculant can promote Flocculation.Inventor wads a quilt with cotton it was unexpectedly observed that when existing simultaneously the flocculant containing aluminium and siliceous and iron flocculant in flocculation system Solidifying effect significantly improves.It is not intended to stick to any theory, it has been recognised by the inventors that adjacent silicic acid molecule is dehydrated, being formed has silicon oxygen The polymer of key.It is combined into the chelates such as Si-O-Fe, Si-O-Al with iron and aluminium ion in turn, so that being formed has flocculability It can more preferably polymerizable medium form.Therefore, the alkaline suspension containing polyaluminium sulfate of the present composition with containing polymerizeing When the acid solution of the reaction product of ferric sulfate and silicate meets in sludge, it will be hydrolyzed, be complexed, polymerize, precipitate Reaction, generates a series of chelates.These chelates have higher positive charge, can generate absorption to electronegative sludge colloid It is acted on charge neutrality, makes its de- steady, aggregation, precipitating, flocculation is enhanced, consequently facilitating subsequent dehydration.
In a prioritization scheme, alkaline suspension in composition containing polyaluminium sulfate with containing bodied ferric sulfate with The weight ratio of the acid solution of the reaction product of silicate is 1:5-5:1, preferably 1:2-2:1, most preferably 1:1.It is excellent at another In change scheme, the acid comprising the alkaline suspension containing polyaluminium sulfate Yu the reaction product containing bodied ferric sulfate and silicate Property solution composition be arranged to kit, wherein the alkaline suspension containing polyaluminium sulfate with contain bodied ferric sulfate and silicon The acid solution of the reaction product of hydrochlorate is placed in kit in spatially separated mode.In a prioritization scheme, contain The acid solution of the alkaline suspension and the reaction product containing bodied ferric sulfate and silicate that have polyaluminium sulfate is stored in not With in container chamber.In another prioritization scheme, the setting of container chamber allows to serially or simultaneously add containing polyaluminum sulfate The alkaline suspension of aluminium and the acid solution of the reaction product containing bodied ferric sulfate and silicate.
Sludge texturing gagents box of the invention optionally includes operation instructions.
Alkaline suspension
The composition quenched for sludge of the invention contains alkaline suspension, the suspension contain polyaluminium sulfate, Selected from sodium hydroxide, potassium hydroxide, calcium oxide, calcium hydroxide, barium hydroxide, magnesia, magnesium hydroxide, sodium metasilicate or potassium silicate Alkaline matter and emulsifier.The pH value of the suspension is 7-14, preferably 9-13, more preferable 10-12.
Total weight wherein based on alkaline suspension, polyaluminium sulfate with 1-30%, preferably 5-25%, most preferably 10-20%'s Amount exists.Based on the total weight of composition all components, aluminium content is with Al2O3It is calculated as >=1%, preferably 5-10%.
Alkaline matter is selected from sodium hydroxide, potassium hydroxide, calcium oxide, calcium hydroxide, barium hydroxide, magnesia, hydroxide Magnesium, sodium metasilicate or potassium silicate.More preferably use sodium hydroxide or potassium hydroxide.Based on the total weight of alkaline suspension, basic species Matter exists with 10-40%, preferably 10-30%, the amount of more preferable 10-15%.
Based on the total weight of alkaline suspension, emulsifier exists with 0.1-10%, the amount of preferably 5-10%.It is suspended for alkalinity The emulsifier of liquid is selected from one of anionic, cationic and nonionic emulsifier or a variety of.Anionic emulsifier It can be such as aliphatic sulfonate, aromatic sulphonate, alkyl sulfate, alkyl ether sulfate, C8-C22Mono-alkyl succinic acid salt and Maleate, sulfosalicylic acetate and acyl isethinate.Nonionic emulsifier can be for example aliphatic (C8-C18) straight chain Or condensation product, alkyl polyglycoside, sugared fatty acid amide and the long-chain tertiary amine oxide of branched-chain primary alcohol or secondary alcohol or phenols and oxyalkylene.Sun Ionic emulsifying agent can be such as cetyltrimethylammonium chloride and chlorination behenyl ammonium.It is preferable to use rouge Race's sulfonate.
Acid solution
The composition quenched for sludge of the invention contains acid solution, and the solution contains by bodied ferric sulfate and silicon Reaction product made of hydrochlorate reaction, wherein silicate is selected from alkali and alkaline earth metal ions silicate.The pH value of the solution is 1-5, preferably 2-3.
Silicate is preferably selected from sodium metasilicate, potassium silicate, magnesium silicate, alumina silicate, aluminium-magnesium silicate or calcium silicates.More preferably use Sodium metasilicate or potassium silicate.
The silicone content of the reaction product of bodied ferric sulfate and silicate is with SiO2It is calculated as 0.1-10%, preferably 1-5%;And iron Ion concentration is 5-11%, preferably 6-9%.The reaction product of total weight based on acid solution, bodied ferric sulfate and silicate with The amount for being changed to 1-10% exists.
Method
On the other hand, the invention further relates to the method that the present composition is used for Treatment of Sludge, the method packets It includes step: (i) mixes sludge with (A) of composition alkaline suspension;(ii) make (B) acid solution of sludge and composition mixed It closes;(iii) sludge dewatering is made.Step is (i) and step (ii) can be with reversed order.
Based on mud dry weight, alkaline suspension and acid solution respectively with 10-30%, preferably 15-25%, most preferably 18-20%'s Amount is mixed with sludge.For example, by stirring, it is uniformly mixed sludge with alkaline suspension and acid solution.
Sludge dewatering is carried out for example, by filter press, such as plate and frame filter press.The moisture content of obtained sludge filter cake can be low To about 30%.Sludge cellular water typically constitutes from the 40% of sludge weight, cannot directly be removed by mechanical dehydration, such as filters pressing.This Invention obtains the sludge filter cake moisture content down to about 30% it is meant that partial sludge cellular water has been separated, this can give the credit to completely In the use of the present composition.
Since kit of the present invention is by alkaline suspension and the spatially separated setting of acid solution, avoid due to Resolution problem caused by potential reaction between each ingredient, to significantly improve the storage stability of kit.Meanwhile Since the flocculant and flocculant aid quenched for sludge use in liquid form, the powder adjoint using powder reagent is avoided Dustiness dye, and liquid be easier to metering and it is more fully mixed with sludge.Therefore, the examination quenched for sludge of the invention The advantage that agent box and application method have storage stability excellent and easy to operate.
The present invention now is further illustrated by means of following non-limiting embodiment.
Embodiment
Alkaline suspension preparation
Alkaline suspension has consisting of, wherein each Ingredient Amount is in terms of weight %:
Suspension 1 Suspension 2 Suspension 3 Suspension 4
Polyaluminium sulfate 20wt% solution 10 15 20 25
Sodium hydroxide 10 - 18 20
Potassium hydroxide - 15 18 25
Sodium alkyl benzene sulfonate 0.6 - 1.5 2.5
Polysorbate - 1.5 2.5 3.5
Water Surplus Surplus Surplus Surplus
* polyaluminium sulfate is purchased from Hubei development Chemical Co., Ltd..
Water, polyaluminum sulfate aluminum solutions and the above table amount shown of alkaline matter are added in mixer, at room temperature, slowly added Enter emulsifier, stirs 4 hours.Obtain alkaline suspension.
Acid solution has consisting of, wherein each Ingredient Amount is in terms of weight %:
Acid solution 1 Acid solution 2 Acid solution 3 Acid solution 4
Polymeric ferrous sulphate solution 60 65 70 75
Sodium metasilicate 10wt% solution 10 - 5 10
Potassium silicate 10wt% solution - 10 5 5
Dilute sulfuric acid (20wt%) 10 - 5 10
Water Surplus Surplus Surplus Surplus
* polymeric ferrous sulphate solution, purchased from Hengyang City Shanghai with building materials chemical industry Co., Ltd.
At room temperature, sodium metasilicate and/or potassium silicate solution are added in mixer the above table amount shown, and sulfuric acid is then added And polymeric ferrous sulphate solution, it stirs 4 hours, obtains acid solution.
After prepared alkaline suspension 1-4 and acid solution 1-4 stores 7 and 14 days at room temperature, not discovery point Layer and precipitating.
Alkaline suspension 1 and acid solution 2 are stored in different vessels room with the weight ratio of 1:1, form kit 1. Similarly, alkaline suspension 2 and acid solution 1 are stored in different vessels room with the weight ratio of 1:1, form kit 2;It will Alkaline suspension 3 and acid solution 3 are stored in different vessels room with the weight ratio of 1:1, form kit 3.
The application of kit
Embodiment 1
In 60m3The quenched tank of sludge in inject the sludge 38m from sewage treatment plant3.The moisture content of the sludge is 97.6%.The alkaline suspension 1 of 330k kit 1 is added under stirring.After ten minutes, 350kg is added under stirring The acid solution 2 of kit 1.It is 6.7 after after ten minutes, measuring the pH in quenched tank.Stop stirring, and will by feed pump In sludge injection plate and frame filter press in quenched tank.Stop charging when the feed pressure of plate and frame filter press reaches 1.2MPa.It opens Dynamic squeezing system, makes squeeze pressure 2.5MPa.Filtrate flows back into sewage treatment plant's processing.Stop squeezing after 80 minutes.It draws off Sludge filter cake detects its moisture content, is 25.8%.
Embodiment 2
In 60m3The quenched tank of sludge in inject the sludge 35m from sewage treatment plant3.The moisture content of the sludge is 96.5%.The acid solution 1 of 220kg kit 2 is added under stirring.After ten minutes, 200kg is added under stirring The alkaline suspension 2 of kit 2.It is 7.5 after after ten minutes, measuring the pH in quenched tank.Stop stirring, and passes through feed pump It will be in the sludge injection plate and frame filter press in quenched tank.Stop charging when the feed pressure of plate and frame filter press reaches 1.2MPa. Start squeezing system, makes squeeze pressure 2.5MPa.Filtrate flows back into sewage treatment plant's processing.Stop squeezing after sixty minutes.It unloads Sludge filter cake out detects its moisture content, is 39.1%.
Embodiment 3
In 60m3The quenched tank of sludge in inject the sludge 48m from sewage treatment plant3.The moisture content of the sludge is 98.1%.170kg alkalinity suspension 3 and 170kg acid solution 3 are added by the container chamber of kit 3 simultaneously under stirring. It is 7.6 after after ten minutes, measuring the pH in quenched tank.Stop stirring, and is injected the sludge in quenched tank by feed pump In plate and frame filter press.Stop charging when the feed pressure of plate and frame filter press reaches 1.2MPa.Start squeezing system, presses squeezing Power is 2.5MPa.Filtrate flows back into sewage treatment plant's processing.Stop squeezing after 65 minutes.Sludge filter cake is drawn off, it is aqueous to detect its Rate is 48.5%.
Comparative example 1
Embodiment 1 is repeated, the difference is that being added without the acid solution 2 of kit 1.Detect the aqueous of sludge filter cake Rate is 76.3%.
Comparative example 2
Embodiment 1 is repeated, the difference is that being added without the alkaline suspension 1 of kit 1.Detect the aqueous of sludge filter cake Rate is 84.6%.

Claims (13)

1. a kind of composition quenched for sludge, contains: (A) alkalinity suspension, the suspension contain polyaluminium sulfate, Selected from sodium hydroxide, potassium hydroxide, calcium oxide, calcium hydroxide, barium hydroxide, magnesia, magnesium hydroxide, sodium metasilicate or potassium silicate Alkaline matter and emulsifier, and (B) acid solution, the solution contains the reaction product of bodied ferric sulfate and silicate, Middle silicate is selected from alkali and alkaline earth metal ions silicate, and its neutral and alkali suspension and acid solution are stored in different vessels In room.
2. composition described in claim 1, wherein the total weight based on composition all components, aluminium content is with Al2O3Be calculated as >= 1%。
3. composition described in claim 1, wherein the total weight based on alkaline suspension, polyaluminium sulfate is deposited with the amount of 1-30% Exist in, alkaline matter with the amount of 10-40%, emulsifier exists with the amount of 0.1-10%.
4. composition described in claim 1, wherein the silicone content of the reaction product of bodied ferric sulfate and silicate is with SiO2It is calculated as 0.1-10%, and iron ion content is 5-11%.
5. composition described in claim 1, wherein the total weight based on acid solution, bodied ferric sulfate reacts production with silicate Object exists with the amount of 60-90%.
6. composition described in claim 1, the pH value of neutral and alkali suspension is 9-13, and the pH of acid solution is 1-5.
7. composition described in claim 1, wherein silicate is selected from sodium metasilicate, potassium silicate, magnesium silicate, alumina silicate, aluminium-magnesium silicate Or calcium silicates.
8. composition described in claim 1, wherein by (A) alkaline suspension and (B) acid solution with spatially separated side Formula is placed in kit.
9. the described in any item compositions of claim 1-8 be used for Treatment of Sludge purposes comprising: (i) make sludge with combine The alkaline suspension mixing of (A) of object;(ii) mix sludge with (B) acid solution of composition;(iii) sludge dewatering is made.
10. purposes according to claim 9, wherein step is (i) exchanged with the sequence of step (ii).
11. purposes according to claim 9, wherein being based on mud dry weight, alkaline suspension and acid solution are respectively with 10- 30% amount is mixed with sludge.
12. purposes according to claim 9, wherein being based on mud dry weight, alkaline suspension and acid solution are respectively with 15- 25% amount is mixed with sludge.
13. purposes according to claim 9, wherein being based on mud dry weight, alkaline suspension and acid solution are respectively with 18- 20% amount is mixed with sludge.
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