CN108790210A - Composite material air intake duct and preparation method thereof and aircraft - Google Patents

Composite material air intake duct and preparation method thereof and aircraft Download PDF

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Publication number
CN108790210A
CN108790210A CN201710297113.6A CN201710297113A CN108790210A CN 108790210 A CN108790210 A CN 108790210A CN 201710297113 A CN201710297113 A CN 201710297113A CN 108790210 A CN108790210 A CN 108790210A
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CN
China
Prior art keywords
air intake
intake duct
prepreg
composite material
preparation
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Pending
Application number
CN201710297113.6A
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Chinese (zh)
Inventor
不公告发明人
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Kuang Chi Institute of Advanced Technology
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Kuang Chi Institute of Advanced Technology
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Publication date
Application filed by Kuang Chi Institute of Advanced Technology filed Critical Kuang Chi Institute of Advanced Technology
Priority to CN201710297113.6A priority Critical patent/CN108790210A/en
Priority to PCT/CN2018/079811 priority patent/WO2018196515A1/en
Publication of CN108790210A publication Critical patent/CN108790210A/en
Pending legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C70/00Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
    • B29C70/04Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
    • B29C70/28Shaping operations therefor
    • B29C70/30Shaping by lay-up, i.e. applying fibres, tape or broadsheet on a mould, former or core; Shaping by spray-up, i.e. spraying of fibres on a mould, former or core
    • B29C70/34Shaping by lay-up, i.e. applying fibres, tape or broadsheet on a mould, former or core; Shaping by spray-up, i.e. spraying of fibres on a mould, former or core and shaping or impregnating by compression, i.e. combined with compressing after the lay-up operation
    • B29C70/342Shaping by lay-up, i.e. applying fibres, tape or broadsheet on a mould, former or core; Shaping by spray-up, i.e. spraying of fibres on a mould, former or core and shaping or impregnating by compression, i.e. combined with compressing after the lay-up operation using isostatic pressure
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C33/00Moulds or cores; Details thereof or accessories therefor
    • B29C33/56Coatings, e.g. enameled or galvanised; Releasing, lubricating or separating agents
    • B29C33/58Applying the releasing agents
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C70/00Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
    • B29C70/04Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
    • B29C70/28Shaping operations therefor
    • B29C70/30Shaping by lay-up, i.e. applying fibres, tape or broadsheet on a mould, former or core; Shaping by spray-up, i.e. spraying of fibres on a mould, former or core
    • B29C70/34Shaping by lay-up, i.e. applying fibres, tape or broadsheet on a mould, former or core; Shaping by spray-up, i.e. spraying of fibres on a mould, former or core and shaping or impregnating by compression, i.e. combined with compressing after the lay-up operation
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C70/00Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
    • B29C70/04Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
    • B29C70/28Shaping operations therefor
    • B29C70/54Component parts, details or accessories; Auxiliary operations, e.g. feeding or storage of prepregs or SMC after impregnation or during ageing

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Composite Materials (AREA)
  • Moulding By Coating Moulds (AREA)
  • Casting Or Compression Moulding Of Plastics Or The Like (AREA)

Abstract

The present invention relates to a kind of composite material air intake duct and preparation method thereof and aircraft, the preparation method includes the following steps:A), in die surface paving at least one layer prepreg, at least one prepreg is formed;B) prepreg, is subjected to curing process;C) it, is molded, deviates from the composite material air intake duct green body of preparation.The preparation method, manufacture craft is simple, and producing efficiency is high.The composite material air intake duct prepared by the preparation method can be applied on the aircraft such as dirigible, in the case where holding structure intensity meets normal use requirement, with light weight, the advantages that difficulty of processing is low, and weatherability is strong, can be in the cruising ability for improving aircraft.

Description

Composite material air intake duct and preparation method thereof and aircraft
Technical field
The present invention relates to field of space technology, more particularly, to a kind of composite material air intake duct and preparation method thereof and Aircraft.
Background technology
Traditional aircraft, such as the air intake duct of dirigible are prepared with metal material.
Existing this air intake duct, although certain structural strength can be kept, its quality is big, increases aircraft Total quality is unfavorable for the promotion of the cruising ability of aircraft.Also, since difficulty of processing is big, processing quality is difficult to ensure, greatly It increases manufacturing cost greatly.On the other hand, the weather resistance of air intake duct made of metal is bad, it is difficult to adapt to aircraft operation High altitude environment complicated and changeable.
Invention content
In view of this, the purpose of the present invention is to provide a kind of composite material air intake duct and preparation method thereof, it is existing to solve There is the problem of technology.
According to the first aspect of the invention, a kind of composite material air intake duct preparation method is provided, is included the following steps:
A), in die surface paving at least one layer prepreg, at least one prepreg is formed;
B) prepreg, is subjected to curing process.
C) it, is molded, deviates from the composite material air intake duct green body of preparation.
Preferably, further include following steps:
Before the step a), multilayer degumming agent, each layer degumming are brushed first on the inner surface of the mold Agent carries out the drying of preset duration respectively after brushing.
Preferably, the drying time of degumming agent described in internal layer is more than 20 minutes, the drying time of degumming agent described in outermost layer More than 40 minutes.
Preferably, after the releasing agent drying, the paving release cloth layer on the releasing agent,
Wherein, the demoulding layer of cloth is docked by polylith release cloth, and butt seam is less than or equal to 1mm, each piece The area of the release cloth is more than or equal to 10cm2
Preferably, in the first prepreg of die surface paving, the first prepreg is formed, first prepreg is ring Oxygen/span/cyanate quartz or glass prepreg.
Preferably, in the second prepreg of surface paving of the first prepreg, the second prepreg, the second layer are formed Prepreg is epoxy/span/cyanate carbon fiber prepreg.
Preferably, described to include by the prepreg curing process:
The mold is integrally put into autoclave, curing process is carried out to prepreg.
Preferably, the solidifying pressure of the curing process is 0.6-0.7MPa, and solidification temperature is 100-220 DEG C, and the time is 2-9 hours.
Preferably, the step further includes:
After the step c), the composite material air intake duct billet surface of preparation is polished, the air inlet is made Road.
Preferably, sand paper used in the composite material air intake duct green body of polishing is 180-240 mesh sand paper.
According to the second aspect of the invention, a kind of composite material air intake duct is provided, the composite material air inlet is used Road preparation method is made.
The preparation method, manufacture craft is simple, and producing efficiency is high.The composite material air intake duct prepared by the preparation method It can be applied on the aircraft such as dirigible, in the case where holding structure intensity meets normal use requirement, there is quality Gently, the advantages that difficulty of processing is low, and weatherability is strong, can be in the cruising ability for improving aircraft.
Description of the drawings
By referring to the drawings to the description of the embodiment of the present invention, above-mentioned and other purposes of the invention, feature and Advantage will be apparent from.
Fig. 1 shows the flow chart of composite material air intake duct preparation method according to a first embodiment of the present invention.
Fig. 2 shows the prepreg pavings of composite material air intake duct preparation method according to a first embodiment of the present invention in mould Has the structural schematic diagram on surface.
Fig. 3 shows the step S2 of composite material air intake duct preparation method according to a first embodiment of the present invention) flow Figure.
Fig. 4 shows the flow chart of composite material air intake duct preparation method according to a second embodiment of the present invention.
Fig. 5 shows the prepreg paving of composite material air intake duct preparation method according to a second embodiment of the present invention in mould Has the structural schematic diagram on surface.
Fig. 6 shows the step S2 of composite material air intake duct preparation method according to a second embodiment of the present invention) flow Figure.
In figure:Mold 1, releasing agent layer 2, demoulding layer of cloth 3, the first prepreg 41, the second prepreg 42.
Specific implementation mode
Hereinafter reference will be made to the drawings is more fully described various embodiments of the present invention.In various figures, identical element It is indicated using same or similar reference numeral.For the sake of clarity, the various pieces in attached drawing are not necessarily to scale.
The present invention provides a kind of composite material air intake duct preparation method, the composite material air inlet prepared using the preparation method Road is used as, such as the carry-on air intake duct such as dirigible.
First embodiment:
In the embodiment, only in mold 1 surface paving, one layer of prepreg, i.e. the first prepreg forms the first prepreg 41.As shown in Figs. 1-2, composite material air intake duct preparation method according to the ... of the embodiment of the present invention includes the following steps:
S1), 1 surface of mold is handled, to enhance later stage stripping result.
In the step, when brushing releasing agent, it need to ensure that 1 surface temperature of mold is more than certain temperature value, require here >= 15℃.Brushing releasing agent need to confirm that tooling surface cleaning is dried.Releasing agent is dipped with non-dust cloth, is carried out on 1 surface of mold uniform It brushes.In order to keep not holiday, do not ensure certain applied thickness, multipass brushing need to be carried out, is chosen as brushing 2-3 times, be formed Releasing agent layer 2.Every layer of releasing agent brushing is uniform, such as carries out intersection brushing in multiple directions, it is ensured that brushes uniformly, if there is demoulding Agent applies excessively, need to be wiped from mold 1 with clean cloth.Wherein, internal layer releasing agent, brushing finish at least dry 20min;Apply Last complete layer after that is, outermost releasing agent, need to dry at least 40min in air.When brushing releasing agent, it need to ensure scene Well-ventilated, brushing are finished and are recorded.After the releasing agent drying, the paving release cloth layer 3 on the releasing agent, wherein institute Being docked by polylith release cloth for demoulding layer of cloth 3 is stated, and butt seam is less than or equal to 1mm, the face of each piece of release cloth Product is more than or equal to 10cm^2.The tooling line of composite material air intake duct to be prepared is determined on mold 1.
S2), in 1 the first prepreg of surface paving of mold, the first prepreg 41 is formed.
In the embodiment, need on 1 outer surface surface of mold the first prepreg of paving.As shown in figure 3, in the step, again Include the following steps:
S21), it will wait for that the first prepreg raw material of paving thaw respectively;
Specifically, it after the first prepreg raw material take out, is placed in clean room and thaws, need to keep sealing in course of defrosting State prevents it from being contacted with the external world using preceding, and chemical reaction occurs or falls into dust.Pay attention to handling with care when carrying, keep away Exempt from the material that collides with.
In course of defrosting, clean room temperature is controlled at 18 DEG C -24 DEG C, when material temperature reaches clean room temperature, specifically may be used Judged not with the method for the apparent temperature difference of environment with being felt with hand, and the evaporated condensation water after hermetic bag outer membrane is dried It can be used when generation.For thawing time, at 20 DEG C ± 5 DEG C, thawing time >=8h, and finished for cut Prepreg thawing time >=2 hour.
S22), the first prepreg raw material of defrosting are separately cut;
Specifically, design software Doubly curved surfaces are utilized according to the mathematical model of product, and cuts into corresponding shape, so as to In paving and form the columnar structured of composite material air intake duct.
S23 the first prepreg paving after), cutting forms the first prepreg 41 on the mold 1.
Specifically, first prepreg is epoxy/span/cyanate quartz or glass prepreg.Complete prepreg Paving after, prepreg vacuum bag (not shown) is encapsulated, and vacuumize process is carried out, to press prepreg It is real.Then, vacuum bag is removed.
S3 first prepreg 41), is subjected to curing process.
Specifically, whole be put into autoclave of the mold 1 is subjected to curing process to the first prepreg 41.It is described solid The solidifying pressure for changing processing is 0.6-0.7MPa, and solidification temperature is 100-220 DEG C, and the time is 2-9 hours.
S4 it), is molded, deviates from the composite material air intake duct green body of preparation.
Mold 1 is molded, the composite material air intake duct idiosome of preparation is deviate from, which has glue thorn etc., make It is smooth that out-of-flatness must be showed, need to carry out subsequent processing.
S5), the composite material air intake duct billet surface of preparation is polished, the air intake duct is made.
In this step, 180-240 mesh sand paper is selected to beat the outer surface of the composite material air intake duct green body of preparation It grinds, practice Buddhism or Taoism, keep its surface smooth, to obtain the composite material air intake duct of composite demand.
In the embodiment, on 1 surface of mold successively two layers of prepreg of paving, the preimpregnation of the first prepreg 41 and second is formed The bed of material 42.As illustrated in figures 4-5, composite material air intake duct preparation method according to the ... of the embodiment of the present invention includes the following steps:
S1), 1 surface of mold is handled, to enhance later stage stripping result.
In the step, when brushing releasing agent, it need to ensure that 1 surface temperature of mold is more than certain temperature value, require here >= 15℃.Brushing releasing agent need to confirm that tooling surface cleaning is dried.Releasing agent is dipped with non-dust cloth, is carried out on 1 surface of mold uniform It brushes.In order to keep not holiday, do not ensure certain applied thickness, multipass brushing need to be carried out, is chosen as brushing 2-3 times, be formed Releasing agent layer 2.Every layer of releasing agent brushing is uniform, such as carries out intersection brushing in multiple directions, it is ensured that brushes uniformly, if there is demoulding Agent applies excessively, need to be wiped from mold 1 with clean cloth.Wherein, internal layer releasing agent, brushing finish at least dry 20min;Apply Last complete layer after that is, outermost releasing agent, need to dry at least 40min in air.When brushing releasing agent, it need to ensure scene Well-ventilated, brushing are finished and are recorded.After the releasing agent drying, the paving release cloth layer 3 on the releasing agent, wherein institute Being docked by polylith release cloth for demoulding layer of cloth 3 is stated, and butt seam is less than or equal to 1mm, the face of each piece of release cloth Product is more than or equal to 10cm^2.The tooling line of composite material air intake duct to be prepared is determined on mold 1.
S2), in 1 surface paving of mold successively the first prepreg of paving and the second prepreg, the first stacked preimpregnation is formed The bed of material 41 and the second prepreg 42.
In the embodiment, need on 1 outer surface surface of mold two layers of prepreg of paving successively, form two prepregs, That is the first prepreg 41 and the second prepreg 42.As shown in fig. 6, in the step, and include the following steps:(according to following Fig. 6 under content modification)
S21), first prepreg for waiting for paving and the second prepreg raw material are thawed respectively;
Specifically, it after the raw material of the first prepreg and the second prepreg take out, is placed in clean room and thaws, thawing Cheng Zhongxu keeps sealing state, prevents it from being contacted with the external world using preceding, and chemical reaction occurs or falls into dust.It is noted when carrying Meaning is handled with care, and the material that collides with is avoided.
In course of defrosting, clean room temperature is controlled at 18 DEG C -24 DEG C, when material temperature reaches clean room temperature, specifically may be used Judged not with the method for the apparent temperature difference of environment with being felt with hand, and the evaporated condensation water after hermetic bag outer membrane is dried It can be used when generation.For thawing time, at 20 DEG C ± 5 DEG C, thawing time >=8h, and finished for cut Prepreg thawing time >=2 hour.
S22), first prepreg of defrosting and the second prepreg raw material are separately cut;
Specifically, design software Doubly curved surfaces are utilized according to the mathematical model of product, and cuts into corresponding shape, so as to In paving and form the columnar structured of composite material air intake duct.
S23 on the mold 1, formation stacking is set for paving successively for the first prepreg and the second prepreg after), cutting The first prepreg 41 and the second prepreg 42 set.
Specifically, the first layer prepreg is epoxy/span/cyanate quartz or glass prepreg, the second layer Prepreg is epoxy/span/cyanate carbon fiber prepreg.By the first prepreg paving after on the inner surface of former 1, to the layer Prepreg is encapsulated with vacuum bag (not shown), and carries out vacuumize process, to be compacted to first layer prepreg.Then, Remove vacuum bag, the paving second layer prepreg on first layer prepreg, and second layer prepreg with vacuum bag (in figure not Show) encapsulation, and vacuumize process is carried out, to be compacted to second layer prepreg, then remove vacuum bag.
S3 the prepreg), is subjected to curing process.
Specifically, whole be put into autoclave of the mold 1 is subjected to curing process to two prepregs.The solidification The solidifying pressure of processing is 0.6-0.7MPa, and solidification temperature is 100-220 DEG C, and the time is 2-9 hours.
S4 it), is molded, deviates from the composite material air intake duct green body of preparation.
Mold 1 is molded, the composite material air intake duct idiosome of preparation is deviate from, which has glue thorn etc., make It is smooth that out-of-flatness must be showed, need to carry out subsequent processing.
S5), the composite material air intake duct billet surface of preparation is polished, the air intake duct is made.
In this step, 180-240 mesh sand paper is selected to beat the outer surface of the composite material air intake duct green body of preparation It grinds, practice Buddhism or Taoism, keep its surface smooth, to obtain the composite material air intake duct of composite demand.
The present invention also provides a kind of aircraft, wherein the air intake duct of the aircraft uses above-mentioned composite material air intake duct Preparation method is made.
Composite material air intake duct provided by the invention and preparation method thereof, manufacture craft is simple, and producing efficiency is high.And it is logical The composite material air intake duct for crossing preparation method preparation can be applied on the aircraft such as dirigible, full in holding structure intensity In the case that sufficient normal use requires, with the advantages that light weight, difficulty of processing is low, and weatherability is strong, aircraft can improved Cruising ability.
It should be noted that herein, relational terms such as first and second and the like are used merely to a reality Body or operation are distinguished with another entity or operation, are deposited without necessarily requiring or implying between these entities or operation In any actual relationship or order or sequence.Moreover, the terms "include", "comprise" or its any other variant are intended to Non-exclusive inclusion, so that the process, method, article or equipment including a series of elements is not only wanted including those Element, but also include other elements that are not explicitly listed, or further include for this process, method, article or equipment Intrinsic element.In the absence of more restrictions, the element limited by sentence "including a ...", it is not excluded that There is also other identical elements in process, method, article or equipment including the element.
Finally it should be noted that:Obviously, the above embodiment is merely an example for clearly illustrating the present invention, and simultaneously The non-restriction to embodiment.For those of ordinary skill in the art, it can also do on the basis of the above description Go out other various forms of variations or variation.There is no necessity and possibility to exhaust all the enbodiments.And thus drawn The obvious changes or variations that Shen goes out are still in the protection scope of this invention.

Claims (12)

1. a kind of composite material air intake duct preparation method, which is characterized in that described method includes following steps:
A), in die surface paving at least one layer prepreg, at least one prepreg is formed;
B) prepreg, is subjected to curing process;
C) it, is molded, deviates from the composite material air intake duct green body of preparation.
2. composite material air intake duct preparation method according to claim 1, which is characterized in that
The method further includes following steps:
Before the step a), multilayer degumming agent is brushed first on the inner surface of the mold, each layer degumming agent exists The drying of preset duration is carried out after brushing respectively.
3. composite material air intake duct preparation method according to claim 2, which is characterized in that degumming agent described in internal layer is done The dry time is more than 20 minutes, and the drying time of degumming agent described in outermost layer is more than 40 minutes.
4. composite material air intake duct preparation method according to claim 2, which is characterized in that
After the releasing agent drying, the paving release cloth layer on the releasing agent,
Wherein, described to demould being docked by polylith release cloth for layer of cloth, and butt seam is less than or equal to 1mm, described in each piece The area of release cloth is more than or equal to 10cm2
5. composite material air intake duct preparation method according to claim 1, which is characterized in that in die surface paving first Prepreg, forms the first prepreg, and first prepreg is epoxy/span/cyanate quartz or glass prepreg.
6. composite material air intake duct preparation method according to claim 5, which is characterized in that in the table of the first prepreg The second prepreg of face paving, forms the second prepreg, and the second layer prepreg is epoxy/span/cyanate carbon fiber preimpregnation Material.
7. composite material air intake duct preparation method according to claim 1, which is characterized in that described by the prepreg Curing process includes:
The mold is integrally put into autoclave, curing process is carried out to prepreg.
8. composite material air intake duct preparation method according to claim 7, which is characterized in that the solidification of the curing process Pressure is 0.6-0.7MPa, and solidification temperature is 100-220 DEG C, and the time is 2-9 hours.
9. composite material air intake duct preparation method according to claim 1, which is characterized in that
The method further includes following steps:
After the step c), the composite material air intake duct billet surface of preparation is polished, the air intake duct is made.
10. composite material air intake duct preparation method according to claim 9, which is characterized in that
Sand paper used in the composite material air intake duct green body of polishing is 180-240 mesh sand paper.
11. a kind of composite material air intake duct, which is characterized in that it is used such as claim 1-10 any one of them composite materials Air intake duct prepares preparation method and is made.
12. a kind of aircraft, which is characterized in that the air intake duct of the aircraft uses such as claim 1-10 any one of them Composite material air intake duct preparation method is made.
CN201710297113.6A 2017-04-28 2017-04-28 Composite material air intake duct and preparation method thereof and aircraft Pending CN108790210A (en)

Priority Applications (2)

Application Number Priority Date Filing Date Title
CN201710297113.6A CN108790210A (en) 2017-04-28 2017-04-28 Composite material air intake duct and preparation method thereof and aircraft
PCT/CN2018/079811 WO2018196515A1 (en) 2017-04-28 2018-03-21 Composite material gas intake passage and preparation method therefor, and air vehicle

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201710297113.6A CN108790210A (en) 2017-04-28 2017-04-28 Composite material air intake duct and preparation method thereof and aircraft

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WO (1) WO2018196515A1 (en)

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CN113427793A (en) * 2021-05-24 2021-09-24 航天特种材料及工艺技术研究所 High-strength high-temperature-resistant composite material air inlet channel and forming method thereof

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CN113427793A (en) * 2021-05-24 2021-09-24 航天特种材料及工艺技术研究所 High-strength high-temperature-resistant composite material air inlet channel and forming method thereof
CN113427793B (en) * 2021-05-24 2022-08-05 航天特种材料及工艺技术研究所 High-strength high-temperature-resistant composite material air inlet channel and forming method thereof
CN113290771A (en) * 2021-07-27 2021-08-24 宁波曙翔新材料股份有限公司 Method for manufacturing air inlet channel by using silica gel core layer die

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